Summary of Contents for PFlow Industries 21 Series
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P 414 352 9000 F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 21 Series | Hydraulic VRC Owner’s Manual Important: Read this entire manual. Important safety information is included. The illustrations depicted in this manual are not to scale or detail. The illustrations are for reference only.
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www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 1. Contact Information 15705-0011 1 | 1 2. General Information 15710-0004 2 | 1 Introduction 2 | 1 General Overview 2 | 1 Code Requirements...
www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page ectrica tan ar efinition 15709-0085 6 | 1 Field Electrical Wiring Standards 6 | 1 e nitions 6 | 1 Requirements 6 | 1...
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www.pflow.com P 414 352 9000 Table of Contents F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Description Section | Page 10. Manual Lowering 15702-0008 10 | 1 Operation Safety Information 10 | 1 Emergency Use Only! 10 | 1 11.
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Product Support Department e-mail: psd@p ow.com Sales e-mail: sales@p ow.com For a list of contact personnel visit the PFlow Industries, Inc. website at: http://www.p ow.com/contact-us/ Documentation PFlow Industries, Inc. reserves the right to make changes or improvements to the standard model line at any time. PFlow Industries, Inc. reserves the right to make changes to subsequent editions of the manual without prior notice to holders of this edition.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Contact Information Section 1 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Section 1 | 2 15705-0011 | Rev | 2018-04-01 | e-mail psd@pflow.com...
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VRCs general installation. The information and illustrations do not cover every possible contingency or circumstance regarding nonstandard options or site conditions. If there is a problem, call PFlow Industries, Inc. at (414) 352-9000, during normal business hours, 8:30 a.m. to 5:00 p.m. central standard time, Monday through Friday.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 General Information Section 2 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Section 2 | 2 15710-0004 | Rev C | 2018-04-01 | e-mail psd@pflow.com...
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7. Lost time and/or additional trips for missing or damaged components. 8. Expedited freight charges. i ation The obligation for PFlow Industries, Inc. is limited to only the replacement or repair of defective components that received prior authorization. This is the owner’s sole remedy.
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Notify PFlow Industries, Inc. by phone, FAX, or e-mail during the next business day if an event NOTE occurs during our non-working hours. Issuance of an authorization number does not guarantee approval and/or payment.
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Instructions and warnings must be read and thoroughly understood by all operators and users. PFlow Industries, Inc. recommends that the owner conduct regular sta training including safety instructions on a regular basis to avoid the risk of accident or damage to the VRC.
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Keep clear of unsupported platforms. Stay out of the area under a raised platform. If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Product Support Department for assistance.
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Climbing, sitting, walking, or riding on equipment while the equipment is in operation could result in death or serious injury. If this VRC needs to be modi ed in any way, contact PFlow Industries, Inc. for assistance. Do not make any unauthorized changes.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Important Safety Section 4 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Information Milwauke e , WI 5 3 2 0 9 Hydraulic Safety Precautions Wear personal protective equipment, such as gloves and...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Important Safety Section 4 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Information Milwauke e , WI 5 3 2 0 9 During operation, the surfaces of some components may become hot.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Important Safety Section 4 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Information Milwauke e , WI 5 3 2 0 9 Electrical Safety Precautions...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Important Safety Section 4 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Information Milwauke e , WI 5 3 2 0 9 Electrical Safety Precautions...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Important Safety Section 4 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Information Milwauke e , WI 5 3 2 0 9 Section 4 | 8 21 Se ies | 15707-0004 | Rev | 2018-10-15 | e-mail psd@pflow.com...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Entrance Below a F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Raised Carriage Deck Milwauke e , WI 5 3 2 0 9 Safety First The mo st c o mmo n re aso n to ac c e ss the are a be low a raise d c arriage de c k is to c le an de bris fro m the pit o r ho istway.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Entrance Below a F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Raised Carriage Deck Milwauke e , WI 5 3 2 0 9 Pit Access Ac c e ss to the are a be ne ath the raise d c arriage de c k c an be gaine d thro ugh manual meas es implemented...
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Although the wording and descriptions may sound familiar to the person who has read the manual, other terms and descriptions might not. It is recommended by PFlow Industries, Inc. that this glossary be reviewed before reading the remainder of this manual.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 A horizontal conveyor that is driven by separate loops of chain or a continuous Chain Driven Live Roller chain.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Drive chains on the F series mechanical VRC, through a series of a sha and Drive chain sprockets allow the carriage to be raised and lowered.
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6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 The drawing produced by PFlow Industries, Inc. which shows the VRC General Arrangement li , gates, and enclosures. The drawing may show but does not specify (GA) drawing building details.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 A permanent-working surface at a xed elevation used for loading or unloading Landing the carriage.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 A sensor which detects hydraulic pressure.
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Conveyor (VRC) these objects from one operating elevation to another. ecification PFlow Industries, Inc. informational data sheet providing general information on a speci c VRC. sheet Sub-assembly fastened to the carriage upright that contains the guide roller Wheelblock assembly elements and safety cam for the chain driven VRC li .
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Gate Types: This type of gate hinges on one side and latches on the other, may be either Single swing gate...
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Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 21 Series Straddle Sprocket Drivebase assembly Jackscrew Guide column, Column...
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Glossary Section 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 21 Series Cantilever Sprocket Drivebase assembly Jackscrew...
www.pflow.com P 41 4 3 5 2 9 0 0 0 Electrical Standards Section F 41 4 3 5 2 9 0 0 2 efinition 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 All electrical wiring and cra smanship completed in the eld shall be Field Electrical in accordance with existing state, local and National Electrical Code...
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NEMA 12 classi cation is to be used in a general purpose, indoor only application. All PFlow Industries, Inc. control systems are built to a NEMA 12 minimum classi cation. All PFlow Industries, Inc. control systems conform to the following standards: NFPA 70 (NEC): The National Electrical Code.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Electrical Standards Section F 41 4 3 5 2 9 0 0 2 efinition 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 tan ar contin e a ar o...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Electrical Standards Section F 41 4 3 5 2 9 0 0 2 efinition 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Section 15709-0085 | Rev - | 2018-04-20 | e-mail psd@pflow.com...
www.pflow.com P 414 352 9000 Mechanical Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Mechanical Each Series 21 (hydraulic) Vertical Reciprocating Conveyor (VRC) consists of two (2) columns, hydraulic pump and motor, hydraulic actuating mechanism, Overview a moving carriage deck, enclosures, and if furnished, interlocked safety gates or doors.
Install the hydraulic pump and motor on a level, static, and solid foundation Considerations at the recommended oor level listed on the PFlow Industries, Inc. General Arrangement (GA) drawing. Install the hydraulic pump and motor in a location that is easily accessible.
www.pflow.com P 414 352 9000 Mechanical Overview Section 7 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Wheelblocks Wheelblocks are bolted to the carriage uprights. This allows the wheels to ride within the li columns and guide the carriage travel. See Figure 7-4 and Figure 7-5.
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The enclosure panels are steel with 1-1/2" (38mm) angle frame and 16 gauge attened expanded metal designed to reject a ball 2" (51mm) in diameter. PFlow Industries, Inc. standard enclosure panels are typically 8' tall (2438mm). Full height enclosures (FHE) are furnished when designed for site speci c requirements.
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See Figure 7-8. PFlow Industries, Inc. o ers various styles of interlocks depending upon the gate type and application. The parts section of this manual contains views with part numbers.
www.pflow.com P 41 4 3 5 2 9 0 0 0 Electrical Overview Section 8 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Electrical The following is a standard description of the electrical wiring of an D series Overview...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Electrical Overview Section 8 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 The pump and motor has three (3) electrical components: a motor, a pressure Hydraulic Pump switch, and an electrically actuated valave.
If a maintenance operation requires the carriage to remain in the raised position, refer to Bulletin 15709-0083 for additional information or contact PFlow Industries, Inc. Product Support Department for assistance. Always return the carriage to the lowest level when the VRC is not in use.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Sequence of Operation Section 9 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 1.
www.pflow.com P 41 4 3 5 2 9 0 0 0 Sequence of Operation Section 9 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 1.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 M anual Lowering Section 10 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Before You Begin Read this entire manual before operating the Vertical Reciprocating Conveyor (VRC).
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www.pflow.com P 41 4 3 5 2 9 0 0 0 M anual Lowering Section 10 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Section 10 | 2 Se ies | 15702-0008 | Rev - | 2018-10-01 | e-mail psd@pflow.com...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Cleaning - VRC Section 1 1 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Do not use any corrosive or ammable solvents or cleaning agents on the machine that contain TRI, PER, TETRA, or FCHC.
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A record of regular, properly conducted preventive maintenance provides a running history of any issues the VRC may have. The reports will identify trends, and helps anticipate expected wear and tear repairs. Sign and return to PFlow Industries, Inc. Product Support Department via e-mail to psd@p ow.com ASME B20.1-2015 defines a qualified person as a person who, by possession of a...
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P 41 4 3 5 2 9 0 0 0 21 Series Preventive Section 1 2 | F 41 4 3 5 2 9 0 0 2 M aintenance and 6 7 2 0 N. Te uto nia Ave .
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P 41 4 3 5 2 9 0 0 0 21 Series Preventive Section 1 2 | F 41 4 3 5 2 9 0 0 2 M aintenance and 6 7 2 0 N. Te uto nia Ave .
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Extreme temperatures below 32°F (0°C) or above 100°F (38°C) and corrosive atmosphere may a ect oil requirements. Consult PFlow Industries, Inc. Product Support Department for assistance. PFlow Industries o ers four (4) di erent ISO 32W oils. Oil Offered Standard - PFlow part #9000-9700...
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P 41 4 3 5 2 9 0 0 0 21 Series Preventive Section 1 2 | F 41 4 3 5 2 9 0 0 2 M aintenance and 6 7 2 0 N. Te uto nia Ave .
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P 41 4 3 5 2 9 0 0 0 21 Series Preventive Section 1 2 | F 41 4 3 5 2 9 0 0 2 M aintenance and 6 7 2 0 N. Te uto nia Ave .
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Troubleshooting Section 1 3 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Before You Begin Read this entire manual before any troubleshooting and service is attempted on the Vertical Reciprocating Conveyor (VRC).
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Troubleshooting Section 1 3 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 The following table identi es some of the most common issues with the VRC, the possible causes, and the suggested solution.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Troubleshooting Section 1 3 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 M alfunction Possible Cause Solution...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Troubleshooting Section 1 3 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 M alfunction Possible Cause Solution...
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6720 N. Teutonia Ave. Overload Sensor Milwaukee, WI 53209 Before You Begin Read this entire manual. The PFlow Industries, Inc. D series Vertical The Purpose of the Reciprocating Conveyor (VRC) is equipped Motor Overload with a Motor Overload Sensor (MOL). The MOL...
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www.pflow.com P 414 352 9000 Adjust Motor Section 14 | F 414 352 9002 6720 N. Teutonia Ave. Overload Sensor Milwaukee, WI 53209 Section 14 | 2 and 21 Se ies | 15702-0022 | Rev - | 2018-05-01 | e-mail psd@pflow.com...
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This list is a guide to assist the customer in establishing an emergency inventory for your PFlow Industries, Inc. VRC. Convenience and minimal down time are two good reasons to maintain an inventory of spare parts. This list does not imply that any part is subject to failure.
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Section 1 5 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . 21 Series Milwauke e , WI 5 3 2 0 9 2 | Section 15 21 Se ies | 15707-0013 | Rev - | 2018-10-15 | e-mail psd@pflow.com...
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- in Face Seal 3 8 ale ipe Fittin Red ce 1 2 72 0-000 3 8 F ** Contact PFlow Industries, Inc. Parts Department for part number. VRC serial number required. PFL-181003 PFL-181003-2 PFL-181003-1 21 Se ies | 15707-0014 | Rev - | 2018-10-15 | e-mail psd@pflow.com...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Carriage Stop Item Qty Part No.
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Co plin nse t 1107 8 -0 0 2 2 * Not Shown on Illustration ** Contact PFlow Industries, Inc. Parts Department for part number. VRC serial number required. 16217-7253.SMG PFL-181003-4 21 Se ies | 15707-0014 | Rev - | 2018-10-15 | e-mail psd@pflow.com...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 The following drawings illustrate Chain Loop the path of the li chain and...
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R ate Resistant wit 029-0020 Sc ew C 1 4-20 1-1 4 ** Contact PFlow Industries, Inc. 5858-0009 as e Std 1 4 Parts Department for part number. VRC serial 5834-0001 t 1 4-20 wit Sp in number required.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 The interlock is a device used to mechanically prevent the gate from opening.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 A gate status switch is supplied when the contact are not being used.
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Upper Wheelblock Assembly Phenolic Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Lower Wheelblock Assembly Phenolic Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Upper Wheelblock Assembly Phenolic Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Upper Wheelblock Assembly Steel Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Lower Wheelblock Assembly Steel Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Upper Wheelblock Assembly Steel Wheel 5-1/ 2"...
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www.pflow.com P 41 4 3 5 2 9 0 0 0 Parts Section 16 | F 41 4 3 5 2 9 0 0 2 6 7 2 0 N. Te uto nia Ave . Milwauke e , WI 5 3 2 0 9 Section 1 | 14 21 Se ies | 15707-0014 | Rev - | 2018-10-15 | e-mail psd@pflow.com...
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www.pflow.com P 414 352 9000 Recommended Storage Section 17 | F 414 352 9002 6720 N. Teutonia Ave. Requirements - Hydraulic Milwaukee, WI 53209 Environment All components should be stored indoors. The area of storage should be kept at a constant temperature above 55ºF (13ºC) and relative humidity of approximately 40%, free from heavy dust and contaminants.
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The VRC installation manual, electrical, and owner’s manuals are located in the parts container (crate). Do not open the parts container (crate). If the manuals are required, contact the PFlow Industries, Inc. Product Support Department for an electronic copy (.pdf). Section 17 | 2 15709-0080-1 | Rev | 2018-10-01 | e-mail psd@pflow.com...
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PFlow Industries, Inc. supplies the appropriate signage in a manilla envelope in the parts crate with the original shipment. Contact PFlow Industries, Inc. Product Support Department for signage if another language is needed.
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www.pflow.com P 414 352 9000 Signage Locations Section 1 | F 414 352 9002 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 18 | 2 15709-0035 | Rev C | 2018-04-01 | e-mail psd@pflow.com...
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Milwaukee, WI 53209 Thank You PFlow Industries, Inc. would like to thank you for the opportunity to serve you. Your business is appreciated. Please help us to ensure that your expectations are met by taking a few minutes to tell us about the equipment and service that you have received.
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www.pflow.com P 414 352 9000 Section 19 | Installation F 414 352 9002 6720 N. Teutonia Ave. Questionnaire Milwaukee, WI 53209 Section 19 | 2 15708-1500 | Rev F | 2018-04-01 | e-mail psd@pflow.com...
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Acceptance Date: Name/Phone: PFlow Rep Present: Title: Name: Company: Company: Please return a copy of this form to the PFlow Industries, Inc. Customer Support Department at csd@p ow.com. 15710-0017-VRC | Rev G | 2023-11-15 | e-mail csd@pflow.com Section 20 | 1...
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www.pflow.com P 414 352 9000 Acceptance Section 20 | F 414 352 9002 Certification - VRC 6720 N. Teutonia Ave. Milwaukee, WI 53209 Section 20 | 2 15710-0017-VRC | Rev G | 2023-11-15 | e-mail csd@pflow.com...
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