Lumag MD300R Operator's Manual
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Lumag MD300R Operator's Manual

Mini dumper
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Distribution Limited
Mini Dumper
Operator's Manual
MD300R
FOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
READ AND UNDERSTAND THE ENTIRE MANUAL
Ensure you read and understand how to operate
BEFORE OPERATING THIS MACHINE
the machine safely. Check your machines oil
BEFORE OPERATING THIS MACHINE
levels before every use.

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Summary of Contents for Lumag MD300R

  • Page 1 Distribution Limited Mini Dumper Operator’s Manual MD300R FOR YOUR SAFETY FOR YOUR SAFETY FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL READ AND UNDERSTAND THE ENTIRE MANUAL Ensure you read and understand how to operate BEFORE OPERATING THIS MACHINE the machine safely.
  • Page 3 Clutch & Steering Handles Check Function 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...
  • Page 6 OVERVIEW OVERVIEW FOREWORD INFORMATION MANUAL INTENDED USE SAFETY INSTRUCTIONS General safety Workspace Personal security Fuel safety Use and care of the machine maintenance Special safety Residual hazards and protective measures behavior in case of emergency USED ALARM AND SYMBOLS DELIVERY ASSEMBLY Fit wheels Install guide bar...
  • Page 7 FOREWORD FOREWORD WATCH OUT! Read and follow the safety information and instructions before use. Familiarize yourself with this manual with the machine, its proper use and the safety instructions. Keep this safe place so that you are readily available information. Pass the machine to another person, please hand over the complete manual from with.

  • Page 8: Intended Use

    INFORMATION FOR OPERATING INSTRUCTIONS INTENDED USE reservations Information on specifications, dimensions and illustrations of the machine as well as changes of safety standards are subject to further development and are therefore not in any case for the supply binding. Printing and typographical errors. INFORMATION MANUAL This manual describes functions, operation, maintenance and care of your new machine.

  • Page 9: Safety Instructions

    SAFETY INSTRUCTIONS Any use not in accordance with the above specifications, is considered improper. LUMAG GmbH will relieve against the consequences of any claims resulting from failure to comply with these provisions accordingly. WATCH OUT! Persons who are not familiar with the operating instructions, children, youth and persons with alcohol, drugs and medication influence may not operate the machine.
  • Page 10 SAFETY INSTRUCTIONS General safety Instructions on hazards, warnings and precautions must be followed carefully to minimize the risk of injury or damage and incorrect service work. Read and observe the operating instructions and mounted on the machine icon and symbol. Learn its application and limitations as well as their potential hazards. Familiarize yourself with the operation and proper use.
  • Page 11 SAFETY INSTRUCTIONS WATCH OUT! Persons who are not familiar with the operating instructions, children, young people under 18 as well as persons with alcohol, drugs and medications may affect the Do not operate the machine. Dress properly. Wear long pants, non-slip shoes or boots and gloves. Do not wear loose clothing, shorts and all kinds of jewelry.
  • Page 12 SAFETY INSTRUCTIONS Fuel safety DANGER Internal combustion engines during operation and fueling a special hazard. Always read and follow the warnings and to the additional safety instructions given in parallel later in this manual. Failure to do so could result in serious injury or death. When adding or draining the fuel tank, use a licensed waste fuel tank.
  • Page 13 SAFETY INSTRUCTIONS The engine may not be operated at excessive speed. Do not change the basic setting of the engine. The speed controller regulates the maximum operating speed of the engine. Do not let the engine run at high speed when you are not working. Keep hands and feet away from rotating parts.
  • Page 14 SAFETY INSTRUCTIONS repair. The safety guarantee of the machine is guaranteed. Special safety Instructions on hazards, warnings and precautions must be followed carefully to minimize the risk of injury or damage and incorrect service work. Check the work carefully and keep it this clean and free of dirt to eliminate tripping hazards.
  • Page 15 SAFETY INSTRUCTIONS that the weight is evenly distributed. Always in the leading direction parallel to the slope scroll (up or down). To avoid danger, do not change gears on a slope. When tilting the load from the dump body center of gravity of the load is constantly changing and the soil conditions will be crucial for the stability of the machine.
  • Page 16 SAFETY INSTRUCTIONS → wear hearing protection principle. Exposure to materials and other substances Contact, inhalation The exhaust gases from the engine can be harmful to health. → Use power tool only outdoors and take regular breaks. Fire, explosion Fuel is flammable. →...
  • Page 17 USED AND ALARM SYMBOLS USED ALARM AND SYMBOLS The machine symbols are attached. These represent important information is to the machine or use instructions. Danger of carbon monoxide poisoning! not allow the engine to start in closed rooms or run, even if the doors and windows are open.

  • Page 18: Tipping Hazard

    USED AND ALARM SYMBOLS TIPPING HAZARD! If the max. allowed inclination is tipping hazard. in no case exceed max. slope of 15%. Never tip container on soft ground or at an angle. WARNING! Danger from flying objects. Other persons or domestic animals are allowed before and stay beside the moving mini-van never.
  • Page 19 DELIVERY DELIVERY The all-terrain mini-dumper with dump body is delivered partially assembled. The parts are carefully packed for shipping. Check after unpacking the machine if all parts listed below are fully available. If any item listed is not available, contact your dealer. 1 Tilting 2 Preassembled machine unit with petrol engine and the steering handle 3 Set of wheels (4 pieces)
  • Page 20 ASSEMBLY ASSEMBLY If you follow the following installation instructions, the machine is set up in minutes. 6.1 Fit wheels Attach each wheel with four washers, four washers and four hexagonal bolts M12 x 30th 6.2 Install guide bar Align the holes of the handle from the chassis.

  • Page 21: Please Read Carefully

    ASSEMBLY 6.3 mount Tilting Position the tilting container on the chassis and the holder. Align the holes with the bracket. Insert the two retaining bolts through the bore and secure the container on both sides, each with a “R” Clips O 4. 6.4 Engine oil The machine is supplied without engine oil.

  • Page 22: Functions And Controls

    FUNCTIONS AND CONTROLS FUNCTIONS AND CONTROLS Motor switch (1) With the engine switch the ignition system on and off. Allow the engine to run, the engine switch to ON (ON) has to be connected. When the engine switch to OFF (OFF) is switched, the motor is turned off. Gas lever (2) With the throttle lever, the engine speed is controlled.
  • Page 23 FUNCTIONS AND CONTROLS Left control lever (5) This lever is actuated to turn left. Gear shift lever (7) With this lever, the forward and backward movement of the machine is controlled. Rocker arm (8) This lever to empty the container can be carried out easily. is tilted by hand or you press the mechanism and then tilts the tray.

  • Page 24: Getting Started

    GETTING STARTED GETTING STARTED DANGER Risk of death from inappropriate use! You may only carry out the work described in this chapter, after you have read the safety and understood. It affects your personal safety! Add engine oil The machine is supplied without engine oil. Before the first start MOTOR OIL need will be filled! The engine oil has been drained for shipment.
  • Page 25 GETTING STARTED For checking the oil level, the machine must stand on a level surface and be switched off. 1. Remove the oil filler cap. 2. Oil, wipe the dipstick. 3. Filler plug adapter back into the hole, do not screw. 4.
  • Page 26 GETTING STARTED Refuel in a well-ventilated area with the engine stopped. If the engine has just been running, allow it to cool first. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Gasoline is extremely flammable and explosive. You may suffer burns or other serious injuries when handling fuel.
  • Page 27 BUSINESS BUSINESS WATCH OUT! Check each mother and each screw on firm fit before using the machine. During operation the machine vibrates strongly. Not tightened screws may become loose and lost and lead to dangerous situations! DANGER Do not start the engine in enclosed spaces. Exhaust fumes contain carbon monoxide which acts toxic when inhaled! Warning of hot surfaces! The exhaust and other engine parts become very hot during operation.
  • Page 28 BUSINESS 8. Select desired gear and slowly pull the clutch lever (4). If the gear does not jump in the same, let the clutch lever slowly release and repeat the process. In this way, the machine begins to move. 9. Tighten the throttle (2) in order to increase speed. 10.
  • Page 29 BUSINESS operating instructions ■ The steering sensitivity increases proportionally to the speed and load state of the engine: When the machine is unloaded, sufficient a slight pressure on the lever to generate a steering movement. If the machine is loaded, a slightly higher pressure is required. ■...

  • Page 30: Maintenance

    MAINTENANCE 10. MAINTENANCE Improper maintenance or failure to comply or failure to correct a problem can be a source of danger during operation. Only operate regularly and properly maintained machine. Proper maintenance and lubrication help to keep the machine in perfect working order.
  • Page 31 MAINTENANCE 10.2 Adjusting the coupling With increasing wear of the clutch, the clutch play can change and there is no proper operation impossible. In this case, the clutch cable must be adjusted, and the clutch lever are brought to its initial position by pressing the adjusting and adapting the lock nut accordingly. 10.3 Adjusting the control If the machine can be difficult to steer, the control lever must be adjusted by means of special...
  • Page 32 MAINTENANCE 10.6 Maintenance of the engine For information on maintenance of the engine in the engine manual that comes with the machine. This engine manual provides detailed information and a maintenance plan for carrying out the work. PLEASE READ CAREFULLY: Please refer to the instructions in the enclosed engine manual.
  • Page 33 STORAGE 11. STORAGE DANGER Do not store engine with fuel in a non-ventilated area, may come into contact in the fuel vapors with flame, spark, pilot lamps or other sources of ignition. If the mini-dumper is not used more than 30 days, the following steps are designed for storing the machine run: 1.
  • Page 34 TRANSPORT 12. TRANSPORT Switch off before transporting or storing indoors the motor of the machine and let it cool to avoid burns or fire. In addition, make sure that people are not endangered by tilting or slipping of the machine as well as portrait or slapdown of machine parts. The mini-dumper is difficult and may not be raised alone, get help, or use the right equipment to lift the machine.
  • Page 35 TROUBLE 13. TROUBLE disorder root cause remedy Spark plug securely fastened to Spark plug withdrawn the spark plug Lack of fuel or old fuel Fill the fuel tank with clean, fresh gasoline Choke lever at cold start in The engine doesn'tstart Choke is not enabled Push the choke position Fuel line blocked...

  • Page 36: Technical Specifications

    TECHNICAL SPECIFICATIONS 14. TECHNICAL SPECIFICATIONS model MD-300R drive motor 1 cylinder 4-cycle OHV engine engine power 4.1 kW (at 3,600 1 / min) capacity 196 cc gear stages V 3 + 1 R driving speed 0 - 3.6 km / h / forward 0 - 1.2 km / h / backward starting device recoil...

  • Page 37: Warranty

    To request a SERVICE NUMBER please contact our service team at:info@lumag-maschinen.de Please label the shipping box are clearly labeled SERVICE NUMBER to ensure fast classification. Warranty work be carried out by our LUMAG service workshop. Defects occurring during the warranty period by material or manufacturing errors,...

  • Page 38: Customer Service

    For technical questions, information about our products and spare parts orders, please contact our service team is available as follows: Service time: Monday to Thursday from 7:30 - 12 am and 13-17 pm, Friday 7:30 to 12:30 Clock Phone: 0049 / (0) 8571/92 556-0 Fax: 0049 / (0) 8571/92 556-19 E-mail: info@lumag-maschinen.de...

  • Page 39: Ec Declaration Of Conformity

    Under the provisions of the EC directives – Machinery Directive 2006/42 / EC – Electromagnetic compatibility 2004/108 / EC – Outdoor Directive 2000/14 / EC agrees the Company: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf / Phone: 0049 / (0) 8571/92 556-0 Fax:...
  • Page 40 PARTS OF THE TOOL 17. PARTS OF THE TOOL...
  • Page 41 PARTS OF THE TOOL...
  • Page 43 Robert-Bosch-Ring 3 D-84375 Kirchdorf Phone: +49 (0) 85 71/92 556 - 0 Fax: +49 (0) 85 71/92 556 - 19 www.lumag-maschinen.de Status: 01/2016 - MD300R_11013v2...
  • Page 44 Unit 1-3, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh www.lumag-gb.co.uk 01837 811741 Plant and Tool Hire is a trading name of Lumag Distribution LTD Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh...

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