Lumag MD500H PRO Operator's Manual
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Lumag MD500H PRO Operator's Manual

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Distribution Limited
Mini Dumper
Operator's Manual
MD500H PRO
FOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
READ AND UNDERSTAND THE ENTIRE MANUAL
Ensure you read and understand how to operate
BEFORE OPERATING THIS MACHINE
the machine safely. Check your machines oil
BEFORE OPERATING THIS MACHINE
levels before every use.

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Summary of Contents for Lumag MD500H PRO

  • Page 1 Distribution Limited Mini Dumper Operator’s Manual MD500H PRO FOR YOUR SAFETY FOR YOUR SAFETY FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL READ AND UNDERSTAND THE ENTIRE MANUAL Ensure you read and understand how to operate BEFORE OPERATING THIS MACHINE the machine safely.
  • Page 3 All Other Moving Parts & Lubricate X (2) Cables 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...

  • Page 6: Table Of Contents

    CONTENT General Information regarding the operating instructions limitation of liability copyright Intended Use safety instructions warnings General safety Working and danger zone Personal security Fuel safety Use and care of the machine maintenance Special safety Electrical system 3.10 Residual hazards and protective measures 3.11 behavior in case of emergency symbols delivery...

  • Page 7: General

    GENERAL GENERAL Information on operating instructions These operating instructions provide important information handling MINI- RAUPENDUMER MD 500HPRO. Requirement for safe operation is the correct observance of all specified safety and handling instructions. In addition, the rules governing the application range of the machine local accident prevention regulations and general safety regulations must be observed.

  • Page 8: Intended Use

    INTENDED USE SAFETY INSTRUCTIONS INTENDED USE The MINI-Tracked is a motorized wheelbarrow, hand-held and has a four-speed transmission with two shift stages. Thanks to its efficient reduction gear, the machine is able to move in any situation and under any load. The machine is suitable for small loading and transportation tasks in landscaping and agriculture, taking into account the specifications and safety instructions listed in this manual.

  • Page 9: Warnings

    SECURITY 3. SECURITY This section gives a comprehensive overview of all important safety aspects for adequate protection of the operator as well as for safe and trouble-free operation. Failure to follow the instructions and safety information provided in this guide may result in considerable danger.

  • Page 10: General Safety

    SECURITY General safety Familiarize yourself with the machine. Proper training is essential for the safe operation of this device. Incorrect operation or operation by untrained personnel can be dangerous. Read the manual of this machine carefully and observe the information stated on the machine labels.

  • Page 11: Working And Danger Zone

    SECURITY Working and danger zone DANGER Internal combustion engines during operation and fueling a special hazard. Always read and follow the warnings and to the additional safety instructions given in parallel later in this manual. Failure to do so could result in serious injury or death. Risk of injury from moving machine parts or moving engine equipment.

  • Page 12: Fuel Safety

    SECURITY – Safety shoes or boots with steel toecaps to protect against rough, sharp-edged surfaces or falling objects. Safety shoes also ensures a secure footing. – Helmet to protect the head from falling objects and suspended loads. He can protect them from injury even in tight situations. Check your machine before commissioning.

  • Page 13: Use And Care Of The Machine

    SECURITY current-carrying parts and connections, to avoid sparking or arcing. These events could ignite fumes or vapors. Turn off the engine always off and let it cool before filling the fuel tank. Never remove the fuel cap or refuel with hot or running on. Do not operate the machine never known leaks in the fuel system.

  • Page 14: Maintenance

    SECURITY Service center or our service team are performed by original spare parts are used; Otherwise accidents for the user may result. Wait for the machine. Make sure that all movable and fixed parts are in the right position, no parts are broken or if there are other errors that may affect the smooth operation of the machine.

  • Page 15: Electrical System

    SECURITY would put at risk during the assembly, installation and commissioning, maintenance, repair or installation. Make sure that bystanders, children and animals keep a distance of at least 22 meters. When approaching immediately stop the machine. Do not climb on the dump body and carry you no people. Set the machine, especially when loaded, never on an unstable soil could yield to the decreases.

  • Page 16: Residual Hazards And Protective Measures

    SECURITY 3.10 Residual hazards and protective measures Mechanical residual hazards To squeeze Sloppy passing the machine can cause serious injury. → In uneven terrain or slopes Special care is required. Pay attention to a safe stand. Neglecting ergonomic principles Careless use of personal protective equipment (PPE) Negligent use or omission of personal protective equipment can result in serious injury.

  • Page 17: Behavior In Case Of Emergency

    SECURITY Hazard due to vibration Whole Body Vibration Longer working with the machine can perform vibrations to physical impairments. → Insert regular breaks. other dangers Slipping, tripping or falling of persons On unstable ground you can be injured by tripping. →...

  • Page 18: Symbols

    SYMBOLS SYMBOLS The machine symbols are attached, represent important information about the product and usage instructions. WATCH OUT! This is about your safety. The symbol indicates a danger, warning or caution. read thoroughly before starting up the operating instructions and safety information.
  • Page 19 SYMBOLS TIPPING HAZARD! If the max. allowed inclination is tipping hazard. in no case exceed max. slope of 10%. Never tip container on soft ground or at an angle. WARNING! Danger from flying objects. Other persons or domestic animals are allowed before and stay beside the moving machine while.

  • Page 20: Delivery

    DELIVERY DELIVERY The all-terrain MINI-Tracked with dump body (hydraulic tilted forward) and gasoline engine is assembled supplied to steel pallet. 1 Preassembled equipment unit with the guide rail, and gasoline engine dump box Check in after unpacking the contents of the box and the transport box ─...
  • Page 21 FUNCTIONS AND CONTROLS FUNCTIONS AND CONTROLS Motor switch (2) With the engine switch the ignition system on and off. Allow the engine to run, the engine switch to ON (ON) has to be connected. When the engine switch to OFF (OFF) is switched, the motor is turned off. Coupling lever (4) Disengagement is done by pressing the clutch lever.
  • Page 22 FUNCTIONS AND CONTROLS Shift lever (7) With this lever, the forward and backward movements of the machine are controlled. Switching stages (13) In addition, the manual two switch levels "LOW" has to slow and "HIGHT" for fast. Ejection lever (6) The tilting of the tray takes place via the hydraulic pump and the hydraulic cylinder.

  • Page 23: Add Engine Oil

    GETTING STARTED GETTING STARTED WATCH OUT! You may only carry out the work described in this chapter, after you have read "SAFETY" and understood the chapter 3. It affects your personal safety! Please note that durability and operational safety of the engine depend to a large extent on its breaking.

  • Page 24: Fill Hydraulic Oil

    GETTING STARTED Check the engine oil level Engine oil filler plug screw out. Dipstick, wipe with a clean cloth and insert it again, do not screw. Pull out the dipstick and read the oil level, if necessary engine oil up to level mark "UPPER LEVEL"...

  • Page 25: Fill Fuel

    GETTING STARTED 4. No later than mid-level hydraulic oil must be added to ensure safe use of the machine. 5. In front each start up, check whether enough hydraulic oil in the tank. 6. The connections and fittings must be regularly checked for leaks, tighten if necessary. 7.
  • Page 26 GETTING STARTED Tank capacity: 6.0 liters Refuel in a well-ventilated area with the engine stopped. If the engine has just been running, allow it to cool first. Never refuel the engine inside a building where gasoline vapors can be achieved by flames or sparks. Gasoline is extremely flammable and explosive.

  • Page 27: Business

    BUSINESS BUSINESS WATCH OUT! Check each mother and each screw on firm fit before using the machine. During operation the machine vibrates strongly. Not tightened screws may become loose and lost and lead to dangerous situations! DANGER Do not start the engine in enclosed spaces. Exhaust fumes contain carbon monoxide which acts toxic when inhaled! ATTENTION Caution with hot engine parts!

  • Page 28: Neutral

    BUSINESS If the gear does not jump in the same, let the clutch lever slowly release and repeat the process. In this way, the machine begins to move. NOTE The operator has the option to the corridors affected in two switching stages "LOW"...

  • Page 29: Manual Transmission

    BUSINESS manual transmission The machine has a four-speed transmission with two shift stages. Transmission and switching stages Raising and lowering the dump body The tilting and lowering of the body via the hydraulic pump and the hydraulic cylinder. For damage to the hydraulic system, in particular, the hoses, the eighth! Otherwise can draw later during tipping down beating troughs serious damage to people and materials by themselves.

  • Page 30: Operating Instructions

    BUSINESS Eject lever for raising and lowering the dump body operating instructions ■ The steering sensitivity increases proportionally to the speed and load state of the engine: When the machine is unloaded, sufficient a slight pressure on the lever to generate a steering movement.

  • Page 31: Maintenance

    You must know all the dangers and risks associated with the device. Further actions that are not described in this operating instructions manual must be carried out only by your LUMAG dealer or authorized service centers. Before cleaning, maintenance and repair work switch off the engine, wait until the machine and disconnect the spark plug.

  • Page 32: Adjusting The Coupling

    MAINTENANCE Adjusting the coupling With increasing wear of the clutch, the clutch play can change and there is no proper operation impossible. In this case, the clutch cable must be adjusted and the clutch lever are brought to its initial position by pressing the adjusting and adapting the lock nut accordingly. Adjusting the control If the unit is difficult to steer the steering levers must be adjusted by means of special adjusters.

  • Page 33: Tensioning The Endless Tracks

    MAINTENANCE Fill gear oil The oil-filling screw is on the right side of the transmission, directly via the brake rod. You will get rotated with the same hexagonal socket wrench as the oil level plug. Then you have to fill a hose or a special pump gear oil. There is enough oil in it, when oil out of the opening runs out again.

  • Page 34: Exchange Of Crawlers

    MAINTENANCE 3. Tighten the bolt B until the proper voltage is restored. 4. counter screw B by careful tightening of lock nut A. 5. Kippmulde again return to the starting position and secure. Setting the crawlers affect the brakes. Please proceed with great caution, because a spanned chain to loss of braking efficiency leads.

  • Page 35: Maintenance Of The Engine

    MAINTENANCE Danger of bruising! be careful when removing or installing the chains that you do not pinch your fingers between the chain and wheel. Maintenance of the engine For information on maintenance of the engine in the engine manual that comes with your device.

  • Page 36: 10. Storage

    STORAGE 10. STORAGE DANGER Do not store the machine with fuel in an unventilated room, can come into contact in the fuel vapors with flames, sparks, pilot lights or other ignition sources. Storing the machine for a Monday or longer. remove dust, dirt and debris thoroughly from the motor and machine.

  • Page 37: 11. Transport

    TRANSPORT 11. TRANSPORT Before transporting or before a change of location or storing indoors spaces: ■ Switch off the motor of the machine and let it cool to avoid burns or fire. ■ Disconnect the spark plug. ■ Close the fuel tap (if available). ■...
  • Page 38 TROUBLE 12. TROUBLE disorder root cause remedy Spark plug securely fastened Spark plug withdrawn to the spark plug Lack of fuel or old fuel fill with clean, fresh gasoline Push the choke lever to The engine doesn'tstart Choke is not enabled choke position Fuel line blocked Clean fuel line...

  • Page 39: Technical Specifications

    TECHNICAL SPECIFICATIONS 13. TECHNICAL SPECIFICATIONS model MD 500HPRO drive motor 1 cylinder 4-cycle OHV engine LONCIN G270F engine power 6.0 kW (at 3,600 rev / min) capacity 270 cc transmission 6 forward / 2 reverse starting device recoil drive gear transmission steering steering brake Tilting...

  • Page 40: 14. Environment

    TECHNICAL SPECIFICATIONS Dimensions in mm The values given are emission values and must therefore not necessarily represent reliable workplace values. Although there is a correlation between emission and immission levels, it can be reliably deduced whether additional precautionary measures are necessary or not. Factors affecting the current level at the workplace immission level include the nature of the work space, other sources of noise, eg the number of machines and other neighboring operations.
  • Page 41 WARRANTY LUMAG guarantees impeccable quality and will, without prejudice to statutory liability, in the case of material or manufacturing defects warranty. Which guarantee LUMAG products is 24 months for industrial or professional use or use or for rental for private use only;...

  • Page 42: Ec Declaration Of Conformity

    – Machinery Directive 2006/42 / EC – Electromagnetic Compatibility 2014/30 / EU – Outdoor Directive 2000/14 / EC explains the company: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf / Phone: +49 / (0) 8571/92 556-0 Fax: +49 / (0) 8571/92 556-19...
  • Page 43 17. COMPONENTS OF THE MACHINE Robert-Bosch-Ring 3 D-84375 Kirchdorf Phone: +49 (0) 85 71/92 556 - 0 Fax: +49 (0) 85 71/92 556 - 19 www.lumag-maschinen.de Status: 06/2017 - MD500HPROv1 SCHEME 1 machine frame 2 gasoline engine 3 Hydraulic oil tank...
  • Page 44 Unit 1-3, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh www.lumag-gb.co.uk 01837 811741 Plant and Tool Hire is a trading name of Lumag Distribution LTD Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh...

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