Lumag MD-300R Original Operating Instructions
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Lumag MD-300R Original Operating Instructions

Lumag MD-300R Original Operating Instructions

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Translated from German to English - www.onlinedoctranslator.com
MD-300R
Art.No. MD300R
D
original operating instructions
mini-transporter MD-300R
Model: MD-300R
Serial number: ______________________________
Both the model number and the serial number can be found on the machine's rating plate. You
should keep both numbers in a safe place for future reference. This manual explains the
machine's functions and uses.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
08/2020 MD300R
www.lumag-maschinen.de

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com MD-300R Art.No. MD300R original operating instructions mini-transporter MD-300R Model: MD-300R Serial number: ______________________________ Both the model number and the serial number can be found on the machine's rating plate. You should keep both numbers in a safe place for future reference. This manual explains the machine's functions and uses.
  • Page 2 OVERVIEW OVERVIEW 1. PREFACE 2. INFORMATION ON THE OPERATING INSTRUCTIONS 3. INTENDED USE 4. SAFETY 4.1. Warnings 4.2 General safety instructions 4.3 Work area 4.4 Personal safety 4.5 Safe handling of fuel 4.6 Use and maintenance of the machine 4.7 Maintenance 4.8 Special safety instructions 4.9 Residual hazards and protective measures 4.10 Electrical system...
  • Page 3 PREFACE 1. PREFACE DANGER! Read and follow the safety instructions and warnings before use. Use this manual to familiarize yourself with the machine, its correct use and the safety instructions. Keep this manual in a safe place so that you can refer to this information at any time.

  • Page 4: Intended Use

    Subject to printing and wording errors. 2. INFORMATION ON THE OPERATING INSTRUCTIONS This operating manual provides important information on how to use the MD-300R mini transporter. The prerequisite for safe work is correct compliance with all of the safety instructions and handling instructions provided. In addition, the local accident prevention regulations and general safety regulations applicable to the area in which the machine is used must be observed.
  • Page 5 SECURITY Observing the operating and maintenance instructions and carrying out maintenance work as well as adhering to the maintenance intervals are part of the intended use. Persons who are not familiar with the operating instructions, children, young people and persons under the influence of alcohol, drugs or medication are not permitted to operate the machine.
  • Page 6 SECURITY 4.2 General safety instructions Instructions on hazards, warnings and precautions must be strictly observed to minimize the risk of personal injury, property damage and improper servicing. 1. Read and observe the operating instructions and the symbols and signs on the machine. Learn their use and limitations as well as their potential sources of danger.
  • Page 7 SECURITY DANGER! Persons who are not familiar with the operating instructions, children, young people under the age of 18 and persons under the influence of alcohol, drugs or medication are not permitted to operate the machine. 1. Dress properly. Wear long pants, non-slip shoes or boots and gloves. Do not wear loose clothing, shorts or any type of jewelry.
  • Page 8 SECURITY 4.5 Safe handling of fuel DANGER Internal combustion engines pose a particular danger during operation and when refueling. Always read and observe the warnings and the additional safety instructions listed further down in this manual. Failure to observe these instructions could result in serious or even fatal injuries.
  • Page 9 SECURITY 3. The engine must not be operated at excessive speed. Do not change the basic setting of the engine. The speed controller regulates the maximum permissible operating speed of the engine. 4. Do not run the engine at high speed when not working. 5.
  • Page 10 SECURITY repair. This will ensure the safety of the machine. 4.8 Special safety instructions Instructions on hazards, warnings and precautions must be strictly observed to minimize the risk of personal injury, property damage and improper servicing. 1. Check the work area carefully and keep it clean and free of dirt to avoid tripping hazards. Work on level ground.
  • Page 11 SECURITY that the weight is evenly distributed. Always move in the direction parallel to the slope (up or down). To avoid danger, do not change gears on a slope. 20. When tipping the load from the tipping trough, the centre of gravity of the load is constantly changing and the ground conditions will be crucial for the stability of the machine.
  • Page 12 SECURITY → Always wear hearing protection. Hazards from materials and other substances contact, inhalation The exhaust fumes from the machine can cause health damage. → Only use the power tool outdoors and take regular breaks. fire, explosion Fuel is flammable. →...

  • Page 13: Information Symbols

    USED WARNING AND INFORMATION SYMBOLS 5. WARNING AND NOTE SYMBOLS USED Symbols are provided on the machine to provide important information about the product and instructions for use. Danger of carbon monoxide poisoning! Do not start or run the engine in enclosed spaces, even if the doors and windows are open.
  • Page 14 USED WARNING AND INFORMATION SYMBOLS RISK OF TOLLING! If the maximum permitted incline is exceeded, there is a risk of tipping over. Do not exceed the maximum slope of 15% under any circumstances. Never tip the container on soft ground or when it is inclined. WARNING! Danger of flying objects.

  • Page 15: Scope Of Delivery

    SCOPE OF DELIVERY 6. SCOPE OF DELIVERY The all-terrain mini transporter with tipping trough is delivered partially pre-assembled. The parts are carefully packaged for shipping. After unpacking the machine, check that all of the parts listed below are present. If any of the parts listed are missing, notify your dealer.
  • Page 16 ASSEMBLY 7. ASSEMBLY If you follow the assembly instructions below, the machine will be assembled in just a few minutes. 7.1 Installing wheels Fasten each wheel with 4 M12 lock nuts and 4 washers. 7.2 Installing the guide bar Align the holes on the guide bar with the chassis.
  • Page 17 ASSEMBLY 7.3 Installing the tipping container & gearshift lever Position the tipping container over the chassis and bracket. Align the holes with the bracket. Insert the two retaining bolts through the hole and secure the container on both sides with a safety pin Ø...

  • Page 18: Functions And Controls

    FUNCTIONS AND CONTROLS 8. FUNCTIONS AND CONTROLS engine switch (1) The engine switch turns the ignition system on and off. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position will turn the engine off. throttle (2) The throttle lever controls the engine speed.
  • Page 19 FUNCTIONS AND CONTROLS Left control lever (5) This lever is operated to move to the left. gearshift lever (7) This lever controls the forward and backward movement of the machine. rocker arm (8) This lever makes emptying the container easy. Tipping is done by hand or you operate the mechanism and then tilt the trough.
  • Page 20 COMMISSIONING 9. COMMISSIONING DANGER Danger to life due to improper commissioning! You may only carry out the work described in this chapter after you have read and understood Chapter 4, “SAFETY”. It concerns your personal safety! 9.1 Filling engine oil For transport reasons, the engine is shipped from the factory without engine oil! A NOTICE...
  • Page 21 COMMISSIONING 9.2 Filling fuel DANGER Health and explosion hazards from combustion engines. Be careful when handling fuel! ■ The engine's exhaust gases contain poisonous carbon monoxide. Being in an environment containing carbon monoxide can lead to unconsciousness and death. Do not run the engine in an enclosed space.
  • Page 22 COMMISSIONING Gasoline is extremely flammable and explosive. You can suffer burns or other serious injuries when handling fuel. When refilling fuel, please note: ■ Turn off the engine and allow it to cool for at least 10 minutes before removing the fuel tank cap.

  • Page 23: Operation

    OPERATION 10. OPERATION DANGER! Check that every nut and screw is absolutely tight before using the machine. The machine vibrates heavily during operation. Screws that are not tightened tightly can come loose and get lost, leading to dangerous situations! DANGER Do not start the engine in a closed room.
  • Page 24 OPERATION 8. Select the desired gear and slowly pull the clutch lever (4). If the gear does not engage immediately, slowly release the clutch lever and repeat the process. This will start the machine moving. 9. Pull the throttle lever (2) to increase the speed accordingly. 10.
  • Page 25 OPERATION A NOTICE Do not set the choke lever to CHOKE to stop the engine. Danger of backfiring or damage to the engine! 10.4 Raising and lowering the tipping container You can raise and lower the tipping container using the tilting lever (8). To lift, first unlock the trough using the handle.

  • Page 26: Maintenance

    Further work not described in this operating manual may only be carried out by your LUMAG specialist workshop or authorized specialist workshops. Before carrying out any cleaning, maintenance or repair work, switch off the engine, wait until the machine has come to a standstill and remove the spark plug connector.
  • Page 27 MAINTENANCE 11.3 Setting up the control If the device is difficult to steer, the steering levers must be adjusted using the adjusting screw. 1. Loosen the lock nut and unscrew the adjusting screw to eliminate any play in the cable that occurs during initial operation or due to normal wear.DANGER! Do not screw the adjustment screw too far, otherwise another problem could arise: the device will stop.
  • Page 28 MAINTENANCE Gearbox block with oil check plug, drain plug and filler plug 11.5 Tires Pay attention to the wear and tear on the tires. Long periods of inactivity and exposure to sunlight increase the risk of rapid aging of the tires. The tires should be checked weekly: ■...
  • Page 29 STORAGE 12. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the mini transporter is not used for more than 30 days, the following steps must be followed to store the machine: 1.
  • Page 30 TRANSPORT 13. TRANSPORT Before transporting the machine or storing it in an enclosed space, switch off the engine and allow it to cool down to avoid burns and to eliminate the risk of fire. It must also be ensured that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down.

  • Page 31: Troubleshooting

    TROUBLESHOOTING 14. TROUBLESHOOTING Caused remedy Disturbance Securely attach the spark plug spark plug connector removed connector to the spark plug Lack of fuel or old fuel Fill the fuel tank with clean, fresh gasoline Choke lever during cold start in The engine doesn'tstart Choke is not activated choke position...

  • Page 32: Technical Data

    TECHNICAL DATA 15. TECHNICAL DATA Model MD-300R drive motor 1 cylinder 4-stroke OHV engine 4.1 kW (at 3,600 rpm) engine power 196 cm³ displacement gear stages 3 V + 1 R driving speed 0 - 3.6 km/h / forward 0 - 1.2 km/h / backward...

  • Page 33: Warranty / Guarantee

    LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.

  • Page 34: Customer Service

    + 49 / 8571 / 92 556-19 that the product mini-transporter Device type: Device type: MD-300R meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN 474-1:2006+A4:2013 Earth-moving machinery - Safety - Part 1: General requirements EN ISO 12100:2010 Safety of machinery —...

  • Page 35: Components Of The Machine

    EC DECLARATION OF CONFORMITY 18. COMPONENTS OF THE MACHINE...
  • Page 36 COMPONENTS OF THE MACHINE...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 40 Subject to change! Version 1101MD300R (08.20 D)_V1 LUMAG GmbH /lumag.germany Rudolf-Diesel-Str. 1a D-84375 Kirchdorf a.Inn /Lumag machines Phone: + 49 8571/92556-0 Fax: + 49 8571/92556-19 info@lumag-maschinen.de /+Lumag machines e-mail: Internet: www.lumag-maschinen.de...

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