MAKSIWA assumes no responsibility when the machine is used for purposes not indicated and not in accordance with the manual. MAKSIWA is not responsible for the security, reliability and performance of the machine if the warnings and suggestions referred to in this manual are not respected, particularly with regard to assembly, handling, preventive maintenance and repair activities.
MAKSIWA CBC.P – USER INTERFACE 2.4 MACHINE CONFIGURATION...
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MAKSIWA CBC.P – USER INTERFACE Working units list Maksiwa CBT.P 10170204 Qty. Unit model Reference Benchframe 100309 Infeeding fence XL 200100 Gearbox 300063 Premilling PF-2 400067 Feeding tray (feeding + guillotine) 500158 Gluepot 600091 Side pressure rollers 700128 End trim V-1L...
MAKSIWA CBC.P – USER INTERFACE 3 INSTALLATION AND START UP 3.1 Transport • Use adequate machinery for its transport (machine weight is 750 kg). • Lift and transport the machine taking into account that the support points must be as close as possible to the transport bars.
MAKSIWA CBC.P – USER INTERFACE 3.2 Operators working area (safety position) Place the machine in final position keeping in mind the following premises: • A maximum of two operators are required to use the machine, one located at the entrance of the machine to introduce the raw panels and the other at the exit to collect the finished panels.
MAKSIWA CBC.P – USER INTERFACE 3.1.1 Working units fixing elements for transport Gluepot • Protection pad between gluepot and feeding tray. • Fixing tie for gluepot cover End trimming and trimmer • Zip ties fixing top trimmer (x3). • Zip ties fixing bottom trimmer (x2).
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MAKSIWA CBC.P – USER INTERFACE Glue scrapper • Zip tie fixing top scrapper. • Zip tie fixing bottom scrapper.
MANUAL DE INSTRUCCIONES MODELO FLEXY 3.2 Electrical installation Proceed with electrical installation after leveling the machine, coil tray and table installation. Follow these guidelines: • Installation must be in accordance with European Regulations and Harmonized regulations. • Availability of an equipotential ground installation. •...
MAKSIWA CBC.P – USER INTERFACE 3.3 Pneumatic installation For pneumatic connection: Use a tube/hose with an internal diameter between 10 and 12mm and connect it to the air filter unit using with a minimum socket of 3/8” (make sure that this hose will not interfere with working zone causing any accident).
MAKSIWA CBC.P – USER INTERFACE MAINTENANCE AND CLEANING BEFORE STARTING PREVENTIVE MAINTENANCE, DISCONNECT THE MACHINE ELECTRICALLY AND PNEUMATICALLY. INSTRUCTED STAFF MUST PERFORM THIS PROCESS. 4.1 Daily preventive maintenance Daily, before start using the machine, perform the following operations: • Check that there are no elements obstructing the correct movement of units and motors since any obstruction could damage the groups or cause personal injuries.
MAKSIWA CBC.P – USER INTERFACE 5 SAFETY 5.1 General safety rules • Only a trained operator can use the machine, to ensure the correct use of the machine as well as its protection devices and accessories. Read carefully this manual to learn about safety devices usefulness, limitations and potential dangers.
PUR since it solidifies in the glue pot, becoming embedded and causing in most cases glue pot damage and replacement. MAKSIWA IS NOT RESPONSIBLE FOR FAILURE CAUSED BY IMPROPER USE OF THE EMERGENCY STOP...
MAKSIWA CBC.P – USER INTERFACE 6 COMMON ERRORS AND SOLUTIONS Fault Solutions Machine won’t Check if any alarm appears on the DISPLAY (for more details, read the annex "Touch screen start operating manual"). Also, confirm all the exterior conditions (electricity, compressed air).
MAKSIWA CBC.P – USER INTERFACE 7 ANEXEES • Working units user manual. • Electric diagram. • Pneumatic diagram.
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MAKSIWA CBC.P – USER INTERFACE USER INTERFACE CBT.P Model: User Interface manual – CBC.P Version: 00 11/2022...
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MAKSIWA CBC.P – USER INTERFACE Introduction ............................3 ......................3 COPE AND AIM OF THE PRESENT MANUAL ............................... 3 DETAILS ............................. 3 ENERAL WARNINGS USING TOUCH SCREENN .......................... 4 MAIN ..............................5 .......................... 6 ACHINE STATUS MESSAGES ..........................6 LUEPOT INFORMATION ............................
Our technical assistance department will guide you on all maintenance works if needed. When the authorized technicians of Maksiwa have not repaired the machine all responsibility lays on the personnel in charge of the maintenance or the working activities.
The first screen that we will see on the display once we supply power to the machine will be an initial screen with the MAKSIWA logo. This screen will stay for a few seconds and you will immediately jump to the HOME menu.
MAKSIWA CBC.P – USER INTERFACE 3 MAIN The MAIN menu summarizes basic information of the machine, shows the status of the machine, set temperature / actual gluepot temperature, status of all units, and allows access to the main ON / OFF button to start the units.
MAKSIWA CBC.P – USER INTERFACE 3.1 Machine status messages Message DESCRIPTION STANDBY Gluepot off from screen. In this status, it is not possible to work with the machine. WAITING WORKING Gluepot heating up to reach working temperature. TEMPERATURE Correct glue temperature to be able to turn ON the TEMPERATURE OK machine and start the jobs.
MAKSIWA CBC.P – USER INTERFACE Feeding Guillotine End trim End trim (Vertical rounding ON/OFF) TOP / BOTTOM trimmers Buffing 4 TEMPERATURE Follow strict recommendations of glue manufacturer for working with different type of glues. Access this menu with provided password during training process.
MAKSIWA CBC.P – USER INTERFACE EVA à PUR/PUR à EVA For those cases in which the machine will continue to work with another type of glue, once the current glue has finished. PUR à Cleaning agent Cleaning process after using PUR glue.
MAKSIWA CBC.P – USER INTERFACE ALARMS ALARMS menu shows all active alarms. You can press the DELETE ALARM button when the problem has been resolved. 7.1 Alarms list Possible Alarm Solution cause Emergency button pressed. Release the emergency Emergency button and reset the alarm from screen. Don’t use...
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MAKSIWA CBC.P – USER INTERFACE Cabin open, make sure that door sensor and cabin Open cabins sensor are in contact when closing. OPEN CABINS Alarm due to S30 sensor malfunction. The fault appears because the PLC has not received the signal from the 20S30 sensor when the unit is down.
MODEL damage 8 GROUPS PARAMETERS Maksiwa declines all responsibility associated with any alteration of the parameters of the different groups by unauthorized personnel. It is only possible to adjust the cutter (guillotine) and feeding unit without the authorization of an expert technician in Maksiwa machinery.
MAKSIWA CBC.P – USER INTERFACE 8.1 Cutter (Guillotine) CUTTING TIME– The time the guillotine remains active. DELAY TIME CUTTING – Cut-off time for the overhang of PVC tape on rear side of panel. 8.2 Feeding unit FEEDING TIME – Increasing the time, we will have more overhang of PVC tape at the front.
MAKSIWA CBC.P – USER INTERFACE 9 COUNTERS WORKING TIME – Total hours machine working time. PARTIAL WORKING TIME – Partial working time. Machine operator can reset this time with RESET button. PANELS COUNTERS Number of panels edgebanded (counted single sided) –...
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MAKSIWA CBC.P COIL HOLDER UNIT SCOPE AND DESCRIPTION ADJUSTMENT UNIT COMPOSITION...
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MAKSIWA CBC.P COIL HOLDER 1 UNIT SCOPE AND DESCRIPTION The coil holder supports edge while working. This unit attached at the input of the machine. For a secure shipping, we dissemble this unit. 2 ADJUSTMENT Same height Loosen bolts attaching the coil holder and position it in the same height as feeding tray inside the machine cabin, to ensure a smooth movement of the edge tape.
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MAKSIWA CBC.P TABLE – Extendable UNIT AIM AND DESCRIPTION UNIT ADJUSTMENT UNIT COMPOSITION...
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MAKSIWA CBC.P TABLE – Extendable 1 UNIT AIM AND DESCRIPTION The function of the table group is to help hold the panel correctly on the same level as the drag chain and slide it easily. Due to the table length and for and easy transport, we supply this unit disassembled.
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MAKSIWA CBC.P TABLE – extendable 3 UNIT COMPOSITION Extendable table 2000259 Qty. Description Reference DIN 7504 4,8X13CR3 102000658 Side cover 401006095 Support arm 5002728 table rail 5005185...
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MAKSIWA CBC.P INFEEDING FENCE AIM AND UNIT DESCRIPTION MAINTENANCE UNIT COMPOSITION...
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In the case of the Maksiwa CBT.P machine, with mobile infeeding fence, you can adjust the depth of the unit by loosening the ratchets and adjusting SIKO dialer, in this way, the premilling unit will remove only the thickness set.
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MAKSIWA CBC.P INFEEDING FENCE 3 UNIT COMPOSITION 0200100 Infeeding fence Maksiwa CBT.P Qty. Description Reference Guide block protection 401000517 Support bracket 402000193 Guide block 403000275 Guide block 403000275 Siko support infeeding fence 403000281 Siko support infeeding fence 403002225 Support block adjustment...
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MAKSIWA CBC.P SPRAY UNIT MAKSIWA CBC.P SPRAY UNIT Unit: MAKSIWA CBC.P Spray unit Revision: 00 11/2022...
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MAKSIWA CBC.P SPRAY UNIT DESCRIPTION AND AIM OF THE UNIT .............. 3 SCREEN SELECTION AND ACTIVATION ............3 UNIT ADJUSTMENT ..................... 3 MAINTENANCE ....................3 ..................3 ENERAL MAINTENANCE UNIT COMPOSITION .................... 4...
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MAKSIWA CBC.P SPRAY UNIT 1 DESCRIPTION AND AIM OF THE UNIT The application area is located before premilling unit and uses the LPZ / II release agent. The application on the top and bottom side of the panel prevents glue residues from adhering on the surface.
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MAKSIWA CBC.P SPRAY UNIT 5 UNIT COMPOSITION Top spray nozzle Riepe Sup 1600006 Qty. Description Reference Riepe spray nozzle 100000019 Top support bracket 401001317 Bottom spray nozzle Riepe inf 1600007 Nº Cant. Descripción Referencia Pistola spray Riepe 100000019 Escuadra soporte inferior 401001316...
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MAKSIWA CBC.P PREMILLING UNIT MAKSIWA CBC.P PREMILLING UNIT PF2 Unit: MAKSIWA CBC.P Premilling unit Revision: 00 11/2022...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT WORK DESCRIPTIO AND ADJUSTMENT ................... 3 CREEN SELECTION ................... 3 ORK DESCRIPTION ..........4 ENSORS ELECTRIC AND PNEUMATIC COMPOSITION 2.3.1 Sensors 2.3.2 Electric composition 2.3.3 Pneumatic composition ....................4 NIT ADJUSTMENT 2.4.1...
MAKSIWA CBC.P PREMILLING UNIT 1 DESCRIPTION AND AIM OF THE UNIT The job of the premilling unit is to remove all the irregularities that the panel may present in the profile. It is composed of two high-frequency motors, which to avoid chipping at both lead and trail of panel, rotates clockwise for the lead, and anti-clockwise for the rear side.
2.4 Unit adjustment Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. The premilling unit has cutting blades that can cause serious damage under improper use of the unit.
MAKSIWA CBC.P PREMILLING UNIT 2.4.1 Depth adjusment 2.4.1.1 Main motor In the premilling unit PF-2, main motor is the reference, thus is it set at 0 point (0mm). Depth adjusment bolt Fixing bolts – main motor Adjust the motor losing the unit fixing bolts and acting accordingly on the depth adjustment.
MAKSIWA CBC.P PREMILLING UNIT 2.4.2 Tilt adjustment Motor fixing bolts Stop position bolts Adjust the unit angle, losing the motor fixing bolts and moving the unit with stop position bolts. 3 MAINTENANCE Before starting the Maintenance, turn off the machine (disconnect completely electrically) and disconnect compressed air.
MAKSIWA CBC.P PREMILLING UNIT 3.2 Tool change • Remove the tool cover taking out the fixing bolts. Fixing bolts • Lock the motor rotation from bottom side with an Allen key of 6mm. • Keep in mind that the main motor shaft has inverted thread due to its rotation.
MAKSIWA CBC.P PREMILLING UNIT 3.3 Inserts change Clean the cutter block to remove any residue of glue or dust. Loosen and remove the screws on the blades you want to replace using a Torx 15 wrench. The screws may be too tight from use, never force or damage the screws and contact service.
MAKSIWA CBC.P PREMILLING UNIT 4 ALARMS Possible Alarm Solution cause Thermal relay reference TEST box, for checking status Thermal relay RESET button alarm due to a Thermic relay motor malfunction Locate the thermal relays in the electrical panel. Check that the TEST box is yellow (usually green). Press the RESET button to clear the fault and you can reset the alarm.
MAKSIWA CBC.P PREMILLING UNIT 5 ERRORS AND SOLUTIONS Before making any adjustments to improve the finish, check the following: • Correct height of the pressure beam: Check that the pressure beam grips well the panel, and it does not move in its path.
MAKSIWA CBC.P PREMILLING UNIT 6 UNIT COMPOSITION 6.1 Complete unit Perfiladora PF-2 0400067 # Qty. Description Reference Output motor assembly 5003566 Main motor assembly 5003567 Support assembly 5005177 Dust collector 5005178...
MAKSIWA CBC.P PREMILLING UNIT 6.2 Output motor assembly 5003566 Corte trasero Qty. Description Reference 80x65xd20 Right Diamond tools 102000204 Guide Base 403000242 Link cylinder distancer 403000257 Cylinder link 403000260 Motor regulation top simetry 403000308 Whaser cutter 404000144 Bottom Spile 404000165...
MAKSIWA CBC.P PREMILLING UNIT 6.3 Main motor assembly 5003567 Corte delantero Qty. Description Reference 60x65xd20 Left Diamond tools 102000205 Motor regulation top 403000261 403002186 Whaser cutter 404000144 Bottom Spile 404000165 Brass Washer 25x15x2 404000195 Motor plate welding assembly 5000173 Exit Aspiration base box...
MAKSIWA CBC.P PREMILLING UNIT 6.4 Support assembly Conjunto soporte 5005177 # Qty. Description Reference Pneumatic cylinder (Ref. SID 50x10) 101000044 Feeding tray support 401006073 Cylinder support plate 403000361 Unit support 403002805 Cylinder stroke adjustment pin 404000153 regulation knob 404000155 cylinder separator...
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MAKSIWA CBC.P GEARBOX MAKSIWA CBT.P GEARBOX GENERAL MANUAL Unit: MAKSIWA CBC.P Gearbox (gluepot, feeding and side pressure roller) Revision: 00 11/2022...
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MAKSIWA CBC.P GEARBOX DESCRIPTION AND AIM OF THE UNIT .............. 3 TRANSMISSION CHAIN ADJUSTMENT ............. 3 UNIT COMPOSITION .................... 4 ..................4 OMPLETE ASSEMBLY ..............4 RESSURE ROLLERS TRANSMISSION ................4 EEDING TRAY TRANSMISSION ..................5 LUEPOT TRANSMISSION...
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MAKSIWA CBC.P GEARBOX 1 DESCRIPTION AND AIM OF THE UNIT The gearbox composed of all the elements located immediately below the gluepot. It is composed of three bearings, one for the gluepot, one for the feeding tray and one for the big pressure roller.
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MAKSIWA CBC.P PREMILLING UNIT MAKSIWA CBC.P GLUEPOT DUOMELT M2 Unit: MAKSIWA CBC.P Premilling unit Revision: 00 11/2022...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT SCREEN SELECTION AND ACTIVATION ................... 3 CREEN SELECTION ..................3 ANUAL ACTIVATION OPERATION AND ADJUSTMENT ................... 4 ORK DESCRIPTION EVA-PUR ................4 HANGING GLUE ..........5 EMPERATURE SENSORS AND HEATING ELEMENTS ....................
1 DESCRIPTION AND AIM OF THE UNIT The DuoMelt gluepot is a glue applicator unit for Maksiwa CBT.P edgebander. It can work with EVA glue and PUR glue. It has a capacity of 1.2 Kg and a power of 3 KW. It consists of: •...
MAKSIWA CBC.P PREMILLING UNIT 3 OPERATION AND ADJUSTMENT 3.1 Work description • It takes around 12 minute to reach the working temperature with EVA glue (this time may vary depending on the ambient temperature and the type of glue). •...
3.4 Unit adjustment Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. The gluepot unit works at 200 degrees (EVA glue). Use all necessary precautions handling the gluepot to avoid any kind of injury (gloves).
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MAKSIWA CBC.P PREMILLING UNIT *Adjustments only for technicians Element Function Turning clockwise reduces the glue quantity and Glue regulator knob counter-clockwise increases. Unit fixing bolts* Fixing the unit to the base and fixing the angle of Roller inclination stopper the roller.
MAKSIWA CBC.P PREMILLING UNIT 4 MAINTENANCE Before starting the Maintenance, turn off the machine (disconnect completely electrically) and disconnect compressed air. Only trained personnel can perform these operations. 4.1 General maintenance • Clean the gluepot daily with compressed air, with glue at low temperature, and avoiding dirt from entering into the unit.
Verify if the panel is at 90º. Glueing only Follow the instructions described in this manual on how to half of the Glue roller adjust the unit inclination and consult a trained Maksiwa panel tilted technician Not enough Increase the tracing...
MAKSIWA CBC.P PREMILLING UNIT 7.3 Support assembly 5001899 Conjunto Soporte Qty. Description Reference Column Glue pot 404000516 tilting support glue pot 408000060 Support Glue pot 5000248 Protection glue pot assembly 5000732 Tracer Assembly 5001897 Nipple M6 5341251721 Bushing 25x32x30 A...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT WORK DESCRIPTION AND ADJUSTMENT ..................3 CREEN ACTIVATION ................... 3 ORK DESCRIPTION ............. 4 ENSORS AND PNEUMATIC COMPOSITION 2.3.1 Sensors 2.3.2 Pneumatic composition ....................4 NIT ADJUSTMENT 2.4.1 Unit parameters 2.4.2...
MAKSIWA CBC.P PREMILLING UNIT 1 DESCRIPTION AND AIM OF THE UNIT The feeding tray cuts the edge tape with a guillotine at the trail of each panel, and feeds it automatically, so the edge is ready to edgeband with the next panel.
2.4 Unit adjustment Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. Do not adjust the unit while the machine is running to avoid enrollment with the chain. For proper handling, disconnection of the unit is essential.
2.4.2 Edge height adjustment MAKSIWA adjusted the unit with an excess of 1.5-2.0mm edge in the lower part, and the rest of the excess edge remains in the upper part of the board. MAKSIWA do not recommend any other adjustment setting, as it could seriously damage the trimmer group motors.
MAKSIWA CBC.P PREMILLING UNIT 3 MAINTENANCE Before starting the Maintenance, turn off the machine (disconnect completely electrically) and disconnect compressed air. Only trained personnel can perform these operations. 3.1 General maintenance • Remove (vacuum) daily the remains of the chips and excess edge that may be near the group.
MAKSIWA CBC.P PREMILLING UNIT 5 UNIT COMPOSITION 5.1 Complete unit assembly Feeding tray 0500172 Qty. Description Reference Base support assembly 5002803 Feeding tray assembly 5004140 Guided feeding cylinder assembly 5005057 Guillotine assembly 5005221 5.2 Base support assembly Base support assembly 5002803 Qty.
MAKSIWA CBC.P PREMILLING UNIT 5.6 Guillotine assembly Conjunto cilindro cortador 5005221 # Qty. Description Reference Nozzle support 1000213 Edge thickness spacer 401000990 Guillotine guide 403000544 Guillotine 403000547 Guillotine pusher 403002819 Washer 8,5x15x2 404000485 Height adjustment threaded rod 404000487 Adjustment knob...
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MAKSIWA CBC.P PREMILLING UNIT MAKSIWA CBC.P SIDE PRESSURE ROLLERS Unit: MAKSIWA CBC.P Side pressure rollers Revision: 00 11/2022...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT WORK DESCRIPTION AND ADJUSMENT MAINTENANCE TROUBLESHOOTING UNIT COMPOSITION ................. 5 OMPLETE UNIT ASSEMBLY ) ............5 RIVEN PRESSURE ROLLER ASSEMBLY MAIN ................5 ECOND PRESSURE ROLLER ................... 6 NIT SUPPORT ASSEMBLY...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT Side pressure rollers unit consists of two pressure rollers, one big pressure roller driven by the gearbox located below gluepot, and a small pressure roller moving freely. The rollers applies a firm and even pressure on all the surface of the tape, and rotating at the same speed of panel, thus achieving a perfect bond of panel with edge.
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MAKSIWA CBC.P PREMILLING UNIT 4 TROUBLESHOOTING Check these common recommendations before starting any troubleshooting procedure with side pressure rollers: • Pressure beam height: Check that the pressure beam grips firmly the panel. • Correct adjustment of infeeding fence: Check with a long panel and confirm that the infeeding fence is guide the panel correctly.
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MAKSIWA CBC.P PREMILLING UNIT 5 UNIT COMPOSITION 5.1 Complete unit assembly Side pressure rollers 0700128 Qty. Description Reference Driven pressure roller 5005181 Second pressure roller 5000393 Unit support assembly 5000392 5.2 Driven pressure roller assembly (main) Driven pressure roller 5000392 Qty.
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MAKSIWA CBC.P PREMILLING UNIT 5.4 Unit support assembly Unit support assembly 5005181 Qty. Description Reference Pivoting block 403000504 Adjustment handrail 403000536 Pivoting pressure roller 403002324 Friction washer 404000361 Guide shaft 404000362 Washer 15x3 404000367 Pressure adjusment knob 404000379 Pressure adjusment knob...
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MAKSIWA CBC.P PREMILLING UNIT MAKSIWA CBC.P END TRIMMING UNIT Unit: MAKSIWA CBC.P End trimming unit Revision: 00 11/2022...
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MAKSIWA CBC.P PREMILLING UNIT DESCRIPTION AND AIM OF THE UNIT SCREEN SELECTION AND ACTIVATION SCREEN SELECTION ..................3 MANUAL ACTIVATION ........E RROR OOKMARK NOT DEFINED OPERATION AND ADJUSTMENT ....................3 ORK SEQUENCE ....E ENSORS AND PNEUMATIC SEQUENCE RROR OOKMARK NOT DEFINED ....................
MAKSIWA CBC.P PREMILLING UNIT 1 DESCRIPTION AND AIM OF THE UNIT The unit is in charge of cutting the excess edge of the front and backside of the panel. It is equipped with a high frequency motor (200Hz and 12.000 rpm) and a power of 0.27kW.
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MAKSIWA CBC.P PREMILLING UNIT Unit active. In this position, the unit is ready to work and waiting for the board. Sensor 20-S30 When the panel reaches de unit, it gently impacts on the front tracer and the unit advances a little, while the group goes up to start cutting the front excess of the edge.
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MAKSIWA CBC.P PREMILLING UNIT When the unit receives the signal of end of the panel (limit switch 20-S14), it comes down on rear top side of the panel (aprox. 30 mm) to advance, and starts the rear end trimming when the light of sensor 20-S32 turns off.
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MAKSIWA CBC.P PREMILLING UNIT 20-S32 20-S31 20-S30 • 20S14: Limit switch to indicate the beginning and end of the panel. • 20S-30: Indicates the position of the unit in the bottom position. • 20-S31: Security sensor, If the unit advances too much without finish the work (top or bottom), the sensor is activated.
MAKSIWA CBC.P PREMILLING UNIT 3.2 Unit adjustment Security warning CEHISA adjusts the unit from factory at the customer's request. For this reason, CEHISA do not recommends handling without the support of an authorized technician. Do not adjust the unit while the machine is running to avoid enrollment with the chain. For proper handling, disconnection of the unit is essential.
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MAKSIWA CBC.P PREMILLING UNIT 3.3 Radius adjustment (vertical rounding) When vertical rounding is ON from HMI, instead of flat finish, the unit with make a radius on side. The motor piston pushes the motor forward for making radius or backward, for a flat finish.
MAKSIWA CBC.P PREMILLING UNIT 4 MAINTENANCE starting the maintenance of the machine, disconnect the machine electrically and fore pneumatically. Trained operators should carry out this process. 4.1 General maintenance • Clean the tracers of the unit daily with a mild cleaning agent.
MAKSIWA CBC.P PREMILLING UNIT 5 ALARMS Possibles Alarm Solutions cause Alarm due to 20S30 sensor malfunction. The fault appears because the machine's PLC has not received the signal from the 20S30 sensor when the group is down. To verify 20S-30 fault...
MAKSIWA CBC.P PREMILLING UNIT Low input voltage Inverter display Motor fault Inverters Error Inverter reference Locate the inverter causing the fault; you can reset it by turning off the machine for 60 seconds and turning on again. Inverter If the fault persists, contact the technical service indicating damaged the inverter and the fault that appears on the display.
MAKSIWA CBC.P PREMILLING UNIT 7 UNIT COMPOSITION 7.1 Complete unit End trim unit 0800070 Qty. Description Reference Main support assembly 5005147 Motor assembly with support 5004623...
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MAKSIWA CBC.P PREMILLING UNIT 7.2 Motor assembly...
3 UNIT ADJUSTMENT Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. The trimming unit has cutting blades that can cause serious damage under improper use of the unit.
MAKSIWA CBC.P TRMMING UNIT 3.2 Unit adjustment points Vertical tracer fixing bolts Motor fixing bolt Vertical tracer Radius adjustment bolt adjustment knob 3.2.1 Radius adjustment • Loose the frontal motor fixing bolt and turn the knob for changing the radius.
MAKSIWA CBC.P TRMMING UNIT 4.1 Tool change Motor regulating knob Motor fixing bolts To replace the cutter block, follow these steps: • First, disconnect the machine electrically using the main switch. • Remove the power connector plug from the machine unit.
MAKSIWA CBC.P TRMMING UNIT 5 ALARMS Possible Alarm Solution cause Thermal relay reference TEST box, for checking status Thermal relay RESET button alarm due to a Thermic relay motor malfunction Locate the thermal relays in the electrical panel. Check that the TEST box is yellow (usually green). Press the RESET button to clear the fault and you can reset the alarm.
MAKSIWA CBC.P TRMMING UNIT 6 ERRORS AND SOLUTIONS Before making any adjustments to improve the finish, do the following: • Correct height of the pressure beam: Check that the pressure beam grips the panel well, and it does not move in its path.
MAKSIWA CBC.P TRMMING UNIT 7.4 Bottom trimmer Support assembly...
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MAKSIWA CBC.P TRMMING UNIT Bottom trimmer support assembly 5003859 Qty. Desciption Reference Vertical flange 403000388 Frontal flange 403000389 Frontal tracer adjustment 404000138 Frontal support rod bottom block 404000270 Vertical support rod 404000271 vertical spring shaft 404000274 Washer 20 x 8.25 x 2.5...
MAKSIWA CBC.P TRMMING UNIT 7.5 Top trimmer support assembly...
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MAKSIWA CBC.P TRMMING UNIT Top trimmer support assembly 5003883 Nº Qty. Description Reference Vertical flange 403000388 Frontal flange 403000389 Top trimmer support 403000695 Frontal tracer adjustment 404000138 Vertical support rod 404000271 Vertical spring shaft 404000274 Top frontal support rod 404000301...
2.2 Unit adjustment Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. The premilling unit has cutting blades that can cause serious damage under improper use of the unit.
MAKSIWA CBC.P GLUE SCRAPPER UNIT 2.2.1 Tracing adjustment Stop the machine with the unit working on a panel, and confirm that the distance between tracing nuts and tracing nuts stop plate is 1 mm. 2.2.2 Tension adjustment Tension adjustment self-lock nut, if necessary, to increase the pressure on spring, so the unit works firmly on panel.
MAKSIWA CBC.P GLUE SCRAPPER UNIT 3 MAINTENANCE Before starting the Maintenance, turn off the machine (disconnect completely electrically) and disconnect compressed air. Only trained personnel can perform these operations. 3.1 General maintenance • Clean the tracer of the unit daily with a mild cleaning agent.
MAKSIWA CBC.P GLUE SCRAPPER UNIT 5.2 Bottom glue scrapper...
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MAKSIWA CBC.P GLUE SCRAPPER UNIT Bottom glue scrapper RR-8 Description Reference Bearing lineal KH12PP 102000028 Linear guide Ina w12 h6 L:125 102000029 Unit ON OFF lever 401000161 Blade holder 403000136 Main holding block 403000137 Support plate 403000138 Vertical body 403000140 Eccentric bearing rod.
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MAKSIWA CBC.P BUFFING UNIT MAKSIWA CBC.P BUFFING UNIT PC-3 Unit: MAKSIWA CBC.P Buffing unit Revision: 00 11/2022...
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MAKSIWA CBC.P BUFFING UNIT DESCRIPTION AND AIM OF THE UNIT .............. 3 SCREEN SELECTION AND UNIT ACTIVATION ..........3 OPERATION AND ADJUSTMENT ............... 3 ................... 3 ORK DESCRIPTION ..................3 NIT WORK POSITION ..................4 LECTRIC COMPOSITION ....................4 NIT ADJUSTMENT MAINTENANCE ....................
MAKSIWA CBC.P BUFFING UNIT 1 DESCRIPTION AND AIM OF THE UNIT The function of the group is to polish sharp edges and smooth the finish, also clean the remains of glue that have remained on the panel. It consists of two motors of 0.11 kW of power.
3.4 Unit adjustment Security warning A trained technician with special tools adjusts this unit. For this reason, MAKSIWA does not recommend handling without the support of an authorized technician. The premilling unit has cutting blades that can cause serious damage under improper use of the unit.
MAKSIWA CBC.P BUFFING UNIT 4 MAINTENANCE Before starting the Maintenance, turn off the machine (disconnect completely electrically) and disconnect compressed air. Only trained personnel can perform these operations. General maintenance • Clean polishing cloths everyday. • Clean (vacuum) everyday chips and strings of PVC and glue from trimmers and scrappers.
MAKSIWA CBC.P BUFFING UNIT 5 ALARMS Possible Alarm Solution cause Thermal relay reference TEST box, for checking status Thermal relay RESET button alarm due to a Thermic relay motor Locate the thermal relays in the electrical panel. Check malfunction that the TEST box is yellow (usually green). Press the RESET button to clear the fault and you can reset the alarm.
MAKSIWA CBC.P BUFFING UNIT 7 UNIT COMPOSITION 7.1 Top buffing unit Top buffing unit 1300033 # Qty. Description Reference Transtecno TS5624B14 - 0.09 kW - 1320rpm 100000013 T-angle connector clamp GN 192-B30-B30-40-2-SW 102000568 Motor support 401004789 Frontal adjustment stop washer...
MAKSIWA CBC.P BUFFING UNIT 7.2 Bottom buffing unit Bottom buffing unit 1300036 # Qty. Description Reference T-angle connector clamp GN 192-B30-B30-40-2-SW 102000568 Frontal adjustment stop washer 404000377 Bottom fix suport 404001704 Vertical support 404001706 Motor assembly 5004777 Motor support 5004779...