Service Guide - Carrier Minor 2 Series Installation, Start-Up, Operating And Service And Maintenance Instructions

80% afue, single stage, ecm motor, ultra low nox, 4-way multipoise, non-condensing, gas furnace
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58SU0A: Installation, Start-up, Operating and Service and Maintenance Instructions
LED CODES STATUS
CONTINUOUS OFF
Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2
CONTINUOUS ON
Control has 24VAC power.
RAPID FLASHING
Line voltage (115VAC) polarity reversed.
If status code recall is needed, briefly (2-3 seconds) remove then reconnect one main limit wire to display stored status code. After status code recall is
completed test will occur.
EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE
NUMBER OF SHORT FLASHES AND THE SECOND DIGIT IS THE NUMBER OF LONG FLASHES.
LED ACTIVITY (CFH = Call for Heat)
11
NO PREVIOUS CODE - Stored status codes are erased automatically after 72 hours or as specified above.
12
BLOWER ON AFTER POWER UP (115VAC or 24VAC) - Blower runs for 90 seconds, if unit is powered up during a call
for heat (R-W closed) or (R-W opens) during a blower on-delay period.
13
LIMIT CIRCUIT LOCKOUT - Lockout occurs if a limit, draft safeguard, burner thermal switch or blocked vent switch
(if used) is open. Control will auto-reset after three hours. Check for:
- Loose blower wheel
- Dirty filter or restricted duct system
- Inadequate combustion air supply (Burner thermal switch open)
14
IGNITION LOCKOUT - Control will auto-reset after three hours. Refer to status code #34.
21
GAS HEATING LOCKOUT - Control will NOT auto-reset. Check for:
- Mis-wired gas valve
- 24VAC sensed at gas valve when should not be present
22
ABNORMAL FLAME - PROVING SIGNAL - Flame is provided while gas valve is de-energized, inducer will run until fault is
cleared. Check for:
- Leaky gas valve
23
PRESSURE > 0.15" w.c. AT START-UP. Check for:
- Obstruction in pressure tubing or Transducer vent holes
24
SECONDARY VOLTAGE FUSE IS OPEN. Check for:
- Short circuit in secondary voltage (24VAC) wiring
25
INVALID MODEL SELECTION OR SETUP ERROR - Indicated either the model plug is missing or incorrect. If code
flashes 4 times
on power-up control is defaulting to model selection stored in memory
31
PRESSURE TRANSDUCER INPUT DOES NOT SENSE TARGET PRESSURE OR PRESSURE IS OUT OF RANGE.
Check for:
- Excessive wind- Proper vent sizing
- Defective inducer motor
- Low inlet gas pressure (if LGPS used)
- Disconnected or obstructed pressure tubing
34
IGNITION PROVING FAILURE - Control will try ignition four times before lockout #14 occurs. If flame signal lost during
blower on-delay period, blower will come on for the selected blower off-delay. Check for:
- Oxide buildup on flame sensor (clean with fine steel wool)
- Proper flame sense microamps (.5 microamps D.C. Min., 4.0 - 6.0 nominal)
- Manual valve shut-off- Low inlet gas pressure
- Gas valve defective or turned off
- Inadequate flame carryover or rough ignition
- Green/Yellow wire MUST be connected to furnace sheet metal
42
INDUCER MOTOR FAULT the RPM pulses are not detected from the inducer motor within 20 seconds after a heat request
,
the inducer
is outside of its valid range of operation, or the inducer RPM signal was lost for 5 seconds during operation. Check for:
- Proper vent sizing
- Improper or loose motor wiring or bad connection
45
CONTROL CIRCUITARY LOCKOUT Auto-reset after one hour lockout due to:
- Gas valve relay stuck open
Reset power to clear lockout. Replace control if status code repeats.
COMPONENT TEST
To initiate the component test sequence, shut OFF the room thermostat or disconnect the "R" thermostat lead. Briefly short the TEST/TWIN terminal
to the "C" terminal. Status LED will flash most recent code 4 times and then turn ON the inducer motor.
The inducer motor will run for the entire component test. The hot surface igniter, blower motor fan speed, blower motor-heat speed, and blower
motor-cool speed will be turned ON for 10-15 seconds each. Gas Valve and Humidifier will not be turned on.
LED CODES
STATUS
11
Indicated the blower motor tested OK. Visual check of inducer motor and hot surface igniter required.
25
SETUP ERROR - Reference code 25 on left
42
INDUCER MOTOR FAULT - Indicates inducer motor failed test. Check inducer, wiring, furnace control and tubing
for poor connections
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

SERVICE GUIDE

- Restricted vent- Proper vent sizing
- Defective switch or connections
- Defective control (valve relay)
- Stuck-open gas valve
- Defective Transducer
- Restricted vent
- Inadequate combustion air supply
- Low inducer voltage (115VAC)
- Control ground continuity
- Flame sensor must not be grounded or touching casing
- Restricted combustion air supply
- Flame sense circuit failure
33
- Excess wind
-Transducer wiring
- Defective pressure transducer
- Failed inducer motor
- Software check error

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Minor 3 series58su0a

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