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Powermatic PM2000B Operating Instructions And Parts Manual

10-inch cabinet saw
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Operating Instructions and Parts Manual
10-inch Cabinet Saw
Model PM2000B & PM2000BT
For models with serial no. 22022000B2883 and higher
Powermatic
427 New Sanford Road
Part No. M-PM231B
LaVergne, Tennessee 37086
Edition 6 04/2023
Ph.: 800-274-6848
Copyright © 2017 Powermatic
www.powermatic.com

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  • Page 1 Operating Instructions and Parts Manual 10-inch Cabinet Saw Model PM2000B & PM2000BT For models with serial no. 22022000B2883 and higher Powermatic 427 New Sanford Road Part No. M-PM231B LaVergne, Tennessee 37086 Edition 6 04/2023 Ph.: 800-274-6848 Copyright © 2017 Powermatic...

  • Page 2: Safety Warnings

    5. Do not use this table saw for other than its intended use. If used for other purposes, 18. Keep the floor around the machine clean and Powermatic disclaims any real or implied free of scrap material, oil and grease. warranty and holds itself harmless from any 19.
  • Page 3 where a sudden slip could cause your hand to the table that can strike the operator. Kickback can contact the blade. also result in the operator’s hands being pulled into the blade. 28. Do not attempt to saw boards with loose knots Kickback Prevention or with nails or other foreign material, on its surface.

  • Page 4: About This Manual

    Additional knowledge can be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority. If there are questions or comments, please contact your local supplier or Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.

  • Page 5: Table Of Contents

    14.2.2 Motor and Trunnion Assembly II – Exploded View ................37 14.2.3 Motor and Trunnion Assembly – Parts List ..................38 14.3.1 Blade Guard Assembly – Exploded View ..................41 14.3.2 Blade Guard Assembly – Parts List ....................42 14.4.1 PM2000B Miter Gauge Assembly – Exploded View ................43...
  • Page 6 14.4.2 PM2000B Miter Gauge Assembly – Parts List .................. 43 14.5.1 PM2000BT Miter Gauge Assembly – Exploded View ............... 44 14.5.2 PM2000BT Miter Gauge Assembly – Parts List ................45 14.6.1 Motor Cover Assembly – Exploded View ..................46 14.6.2 Motor Cover Assembly – Parts List ....................46 15.0 Electrical Connections ..........................

  • Page 7: Terminology

    (This is a dangerous, unacceptable kerf opening in the workpiece during a cutting procedure – always use appropriate devices to feed operation. (Powermatic table saws use the superior the workpiece through the saw blade during cutting riving knife system instead.) operations.)

  • Page 8: Specifications

    5.0 Specifications Table 1 Model numbers PM2000B & PM2000BT Stock number – saw only PM231B/PM231BT PM251B/PM251BT PM253B/PM253BT (see Table 2 below for kit configurations) Motor and Electricals Motor type Totally enclosed, fan cooled, induction Horsepower 3 HP 5 HP 5 HP...

  • Page 9: Kit Configurations

    PM25150WKT PM25350WKT Table 2 The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations.

  • Page 10: Setup And Assembly

    NOTE: Fence and rail assemblies with fasteners, and wood extension tables and legs with fasteners, are shipped in separate boxes. 6.2 Tools Required for Assembly Figure 6-2 hardware package (PM2000B-HP) Hex key 2.5mm Open end wrenches: 14mm, 17mm Straight edge...

  • Page 11: Unpacking And Cleanup

    6.3 Unpacking and Cleanup 6.4.1 Leveling Extension Wings Level extension wings to saw table using a straight Model PM2000BT has an edge. A metal straight edge is ideal, though a industrial-grade low-friction corrosion-resistant carefully jointed board may also be used. coating on the table and table extensions.

  • Page 12: Handwheel, Knobs, Levers

    Method 2 (Figure 6-5): The switch bracket is installed at the same time as guide tube. Use two screws with washers which are 1. Follow steps 1 through 3 from Method 1. provided with the rails. 2. Position clamps over seam, one at front, one at back of table.

  • Page 13: Installing And Removing Blades

    6.8 Table Insert 5. Install flange and nut as shown. 6. Press down and hold lever (R, Figure 6-9), and See Figure 6-8. rotate blade until arbor lock engages. Tighten nut clockwise with provided arbor wrench. Do Model PM2000BT has an not overtighten nut.

  • Page 14: Dust Port

    NOTE: A low-profile riving knife is also provided, for 2. Lower blade guard assembly onto riving knife making non-through cuts on the table saw. and push it backward to seat it. 6.10.2 Anti-Kickback Pawls 3. Tighten knob (G). 4. Pull down guard leaves (E) and allow them to See Figures 6-11 and 6-12.

  • Page 15: Electrical Connections

    15.0 for further clarification of overload relay (additional purchase, part wiring setup. number PM2000B-2107BORA). Before connecting to power source, be sure switch 4. If using a plug, the 230V plug must be replaced is in off position.

  • Page 16: Magnetic Switch And Safety Key

    7.4 Magnetic switch and Safety Key 8.0 Adjustments Refer to Figure 7-2. Model PM2000BT has an Power Indicator Light – The start switch has a industrial-grade low-friction corrosion-resistant power indicator lamp which is on whenever there coating on the table and table extensions. While is power connected to the saw, not just when the the coating is durable, it can be damaged if saw is running.

  • Page 17: Caster Mechanism

    8.4 Caster Mechanism Miter Gauge Fence (model PM2000B) To engage caster system, pump handle (G, Figure The miter gauge fence (M, Figure 8-2) can be 8-1) about 4 or 5 times. adjusted by sliding to right or left or removed entirely.

  • Page 18: Blade Tilt Stop Adjustment

    8.6 Blade Tilt Stop Adjustment Squaring Miter Gauge (model PM2000BT): The stops for 90°, 45° blade tilt, and elevation 1. Place a square against miter gauge face, and settings have all been factory set, and should against flat of blade. (Place square against flat require no immediate adjustment.

  • Page 19: Riving Knife Alignment

    8.6.2 Tilt Stop 45° screws required to bring riving knife in alignment with saw blade. Follow same procedure as above, but with blade 5. Reinsert riving knife, secure by tightening lever tilted at 45°, as shown in Figure 8-6. (A) and check alignment per step 2. Adjust 45°...

  • Page 20: Belt Adjustment

    8.8 Table to Blade Alignment 8.9 Belt Adjustment 8.9.1 Belt Tension See Figures 8-10 and 8-11. The table has been squared to the blade by the See Figure 8-12. manufacturer and no adjustment should be needed Drive belt tension should be inspected after the first now.

  • Page 21: Operations

    Sect. 8.10.1 describes general calibration procedure. Sect. 8.10.2 describes mandatory calibration procedures if the PCB sensor is ever replaced in the table saw. 8.10.1 General Calibration 1. Blade tilt stops must be correctly set. See sect. 8.6. 2. Connect machine to power source. DRO will be illuminated.
  • Page 22 9.2 Rip Sawing To minimize or prevent injury from kickbacks: Avoid conditions listed above. Ripping is feeding the workpiece with the grain into Wear a safety face shield, goggles, or safety the saw blade using the fence or other positioning glasses.
  • Page 23 Never use the rip fence beyond the point where the carriage is flush with the end of the rails. Have the blade extend about 1/8" above top of workpiece. Exposing the blade above this point can be hazardous. 9.3 Resawing Resawing is a ripping operation in which thick boards are cut into thinner ones.
  • Page 24 of the blade area such that the cutoff piece comes Provide auxiliary support for any workpiece extending beyond the table top with a tendency to free of the block before cutting begins. sag and lift up off the table. Have the blade extend about 1/8" above the top of the workpiece.

  • Page 25: Safety Devices

    Note: When making compound miters (with blade 10.0 Safety Devices tilted) use the miter gauge in the right-hand slot to provide more hand clearance and safety. 10.1 Feather Board Have the blade extend only 1/8" above the top of the Feather boards, or “combs,”...
  • Page 26 Figure 9-14: push block template Figure 9-15: push stick template...

  • Page 27: Maintenance

    DAILY: • Model PM2000B: Wipe down the table surface and T-slots with a rust preventive. • Model PM2000BT: Wipe down the table surface and T-slots. • Clean pitch and resin from saw blade.

  • Page 28: Optional Accessories

    12.0 Optional Accessories These accessory items (purchased separately) can enhance the functionality of your table saw. Contact your dealer to order or call Powermatic at the phone number on the cover. Additional accessories may be available; see our website. # 1791788B – Dado Insert # 1791791C –...

  • Page 29: Troubleshooting

    13.0 Troubleshooting 13.1 Motor and Electrical Problems Symptom Probable Cause Remedy Saw will not start. No incoming power. Check plug connection. Safety key removed from switch. Install safety key. Low voltage. Check power line for proper voltage. Open circuit in motor or loose Inspect all connections on motor for loose or connection.

  • Page 30: Replacement Parts

    Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800- 274-6848 Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
  • Page 31 14.1.1 Table and Cabinet Assembly I – Exploded View...
  • Page 32 14.1.2 Table and Cabinet Assembly II – Exploded View...
  • Page 33 18 ....PM2000B-118 .... Phillips Flat HD Tapping Screw ....... M4-1.41P x 10L .... 1 19 ....PM2000B-119 .... Sensor Assembly ..................1 20 ....PM2000B-120 .... Phillips Pan HD Tapping Screw ......M3 x 1.06P x 10L ..4 21 ....PM2000B-121 .... DRO Box Cover ..................... 1 22 ....
  • Page 34 59 ....F009923 ..... Socket Head Button Screw ........M4-0.7 x 6L ....1 60 ....PM2000B-160 .... Oil Hose Fitting ............PT1/4" x PH1/4" .... 1 61 ....TS-1503061 ....Socket Head Cap Screw ......... M6-1.0 x 25L ....4 62 ....
  • Page 35 Size 117 .... TS-2311061 ....Hex Nut ..............M6-1.0 ......1 118 .... PM2000B-1118 ..Oil Hose Fitting ............PT1/4" x PH1/4" .... 2 119 .... PM2000B-1119 ..Hydraulic Cylinder ..................1 120 .... PM2000B-1120 ..O-Ring ..............P29 ....... 2 121 ....

  • Page 36: Motor And Trunnion Assembly I - Exploded View

    14.2.1 Motor and Trunnion Assembly I – Exploded View...

  • Page 37: Motor And Trunnion Assembly Ii - Exploded View

    14.2.2 Motor and Trunnion Assembly II – Exploded View...

  • Page 38: Motor And Trunnion Assembly - Parts List

    56 ....PM2000B-256 .... Motor Rotation Bracket .................. 1 57 ....TS-1492051 ....Hex Cap Screw ............M12-1.75P x 50L ..1 58 ....TS-2361121 ....Lock Washer ............M12 ....... 1 59 ....PM2000B-259 .... Flat Washer ............. 13 x 28 x 3.0T mm ..1...
  • Page 39 ....LM000318 ....Motor Label, PM2000B (5HP 3PH) ............... 1 61 ....PM2000B-261 .... Motor Pulley ....................1 62 ....PM2000B-262 .... Soc Set Screw CPP w/thrdlckr ........ M8-1.25 x 20L ....2 63 ....TS-1505051 ....Socket Head Cap Screw ......... M10-1.5 x 35L ....4 64 ....
  • Page 40 ....PM2000B-2110A ..Strain Relief (5HP, 1PH & 5HP, 3PH) ..... SR-8R3 ......2 111 .... PM2000B-2111 ..Strain Relief (3HP, 1PH & 5HP, 1PH) ..... MGB16-10B ....1 ....PM2000B-2111A ..Strain Relief (5HP, 3PH) ......... MGB16-10B ....2 112 ....

  • Page 41: Blade Guard Assembly - Exploded View

    14.3.1 Blade Guard Assembly – Exploded View...

  • Page 42: Blade Guard Assembly - Parts List

    Description Size ....PM2000B-BGAB ..Blade Guard Assembly (includes #1-9, 13-17, 48-50, 55, 56) * ..... 1 1 ....TS-1541021 ....Nylon Lock Hex Nut ..........M6-1.0 ......8 2 ....PM2000B-302B ..Left Blade Guard Side Shield ................ 2 3 ....

  • Page 43: Pm2000B Miter Gauge Assembly - Exploded View

    Index No Part No Description Size ....PM2000B-MGA ..Miter Gauge Assembly (includes #26 thru 47) ..........1 26 ....PM2000B-326 .... Knob ......................1 27 ....TS-1550061 ....Flat Washer ............. 8.5 x 23 x 2.0T ....1 28 ....

  • Page 44: Pm2000Bt Miter Gauge Assembly - Exploded View

    14.5.1 PM2000BT Miter Gauge Assembly – Exploded View...

  • Page 45: Pm2000Bt Miter Gauge Assembly - Parts List

    Description Size ....PM2000B-MGAT ..Miter Gauge Assembly (includes #1 thru 24) ..........1 1 ....PM1500-109T-01 ..Gauge Plate Locking Handle ................. 1 2 ....TS-1550061 ....Flat Washer ............. 8.5 x 23 x 2T ....1 3 ....

  • Page 46: Motor Cover Assembly - Exploded View

    Size ....6827044B ....Motor Cover Assembly (includes #1 thru 10) ..........1 1 ....PM2000B-401 .... Motor Cover ....................1 2 ....PM2000B-402 .... Hinge Pin ....................... 2 3 ....PM2000B-403 .... Spring Clamp ....................1 4 ....

  • Page 47: Electrical Connections

    15.0 Electrical Connections 15.1 Wiring diagram – 3HP, 230V, 1PH BLACK WHITE GREEN GREEN OVERLOAD RELAY MAGNETIC CONTACTOR BLACK BLACK WHITE WHITE YELLOW WHITE BLACK WHITE BLACK GREEN...

  • Page 48: Wiring Diagram - 5Hp, 230V, 1Ph

    15.2 Wiring diagram – 5HP, 230V, 1PH BLACK WHITE GREEN GREEN OVERLOAD RELAY MAGNETIC CONTACTOR BLACK BLACK WHITE WHITE YELLOW WHITE BLACK WHITE BLACK GREEN...

  • Page 49: Wiring Diagram - 5Hp, 230V, 3Ph

    15.3 Wiring diagram – 5HP, 230V, 3PH Power Cable ST 12AWG*4C*2000mm WHITE BLACK GREEN OVERLOAD RELAY MAGNETIC CONTACTOR WHITE BLACK BLACK WHITE GREEN WHITE WHITE...

  • Page 50: Wiring Diagram - 5Hp, 460V, 3Ph

    15.4 Wiring diagram – 5HP, 460V, 3PH Power Cable ST 12AWG*4C*2000mm WHITE BLACK GREEN Overload RELAY MAGNETIC CONTACTOR WHITE BLACK BLACK WHITE GREEN WHITE WHITE...

  • Page 51: Warranty And Service

    Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
  • Page 52 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.powermatic.com...

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