Omron F3S-TGR-CL2 Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Omron Manuals
  4. Security Sensors
  5. F3S-TGR-CL2
  6. Installation and operation manual

Omron F3S-TGR-CL2 Installation And Operation Manual

Finger and hand protection sensor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Cat. No. F05E-EN-02
F3S-TGR-CL2
F3S-TGR-CL4
Finger and Hand Protection
Sensor
Safety Light Curtain Type 2
Safety Light Curtain Type 4
OPERATION MANUAL
INSTALLATION AND

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F3S-TGR-CL2 and is the answer not in the manual?

Questions and answers

Related Manuals for Omron F3S-TGR-CL2

Summary of Contents for Omron F3S-TGR-CL2

  • Page 1 Cat. No. F05E-EN-02 F3S-TGR-CL2 F3S-TGR-CL4 Finger and Hand Protection Sensor Safety Light Curtain Type 2 Safety Light Curtain Type 4 INSTALLATION AND OPERATION MANUAL...
  • Page 2 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con- stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 3 UCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS...
  • Page 4 The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any con- sequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS PRECAUTIONS ........Safety precautions ............Alert statements in this manual .
  • Page 6 TABLE OF CONTENTS SECTION 6 Setting F3S-TGR-CL features ..... . . Access to the selector switches ..........6-1-1 Selector switch setting .
  • Page 7 TABLE OF CONTENTS SECTION 11 Control functions ........11-1 Muting and override .
  • Page 8 TABLE OF CONTENTS 14-11-5 Safety Category 2, 14 mm resolution, Slave unit......14-11-6 Safety Category 2, 35 mm resolution, Slave unit......14-11-7 Safety Category 4, 14 mm resolution, Slave unit.

  • Page 9: Precautions

    Do not drop the products. Dropping the products may lead to internal or exter- nal damage. Please return a F3S-TGR-CL system that was dropped on the floor to your OMRON service for inspection or repair. Failure to do so may result in serious injury.
  • Page 10 Alert statements in this manual !WARNING Make sure to install the F3S-TGR-CL system at a safe distance from the haz- ardous part of the equipment. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serous injury. !WARNING Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor's detection zone.
  • Page 11 Alert statements in this manual !WARNING Install the switch that activates the override in a location that provides a clear view of the entire hazardous area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the hazardous area before activating the override function.
  • Page 12 Alert statements in this manual !WARNING For the F3S-TGR-CL system to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of the following conditions: • Must be within the rated power voltage (24 V DC ± 20%) •...
  • Page 13 Alert statements in this manual • Thoroughly read this manual and understand the installtion procedures, operation check procedures, and maintenance procedures before using the product. • Loads must satisfy both of the following conditions: • Not short-circuited • Not used with a current that is higher than the rating •...
  • Page 14 Alert statements in this manual 2-11 Object detection The F3S-TGR-CL system cannot detect transparent and/or translucent objects. 2-12 Definition of symbols The following symbols are used to illustrate user operations in the F3S-TGR- CL system. SYMBOL MEANING Turn OFF the entire F3S-TGR-CL system by removing the power supply.

  • Page 15: Important Safety Warnings

    This product has been designed to minimize environmental impact. For this reason please note that disposal of irreparable/unserviceable devices has to be in compliance with your local/national rules and regulations. Please con- tact your local OMRON sales representative for assistance.

  • Page 16: Product Features And Indicators

    SECTION 2 Product features and indicators F3S-TGR-CL feature list The F3S-TGR-CL safety light curtain family is available in two versions. These versions are identified as the F3S-TGR-CL_A and F3S-TGR-CL_B versions. Configuration of the safety light curtains can be changed through selector switches located under an access cover.

  • Page 17: System Operation

    SECTION 3 System Operation The F3S-TGR-CL system is a microprocessor-controlled, infrared, transmit- ted-beam safety light curtain. The system consists of a receiver assembly and a transmitter assembly. The receiver and transmitter assemblies are not phys- ically interconnected. It complies with a Type 2 or Type 4 according to EN/IEC 61496 and Category 2 or Category 4 according to EN954-1, depending on the model .

  • Page 18: Automatic Start

    Section 3-2 Operating Modes 3-2-1 Automatic start The F3S-TGR-CL will power-up with its safety outputs OFF, and if the detec- tion zone is not obstructed, enters the MACHINE RUN state. In this state, when an object is sensed entering the detection zone, the F3S-TGR-CL sys- tem will change from MACHINE RUN to MACHINE STOP and remain in this state until the obstruction is removed.

  • Page 19: F3S-Tgr-Cl Mix Cascaded Series

    Section 3-3 F3S-TGR-CL MIX Cascaded Series F3S-TGR-CL MIX Cascaded Series The F3S-TGR-CL series safety light curtain is available in a cascaded ver- sion, referred to as the F3S-TGR-CL MIX series. The F3S-TGR-CL MIX series allows multiple transmitters/receivers to be daisy-chained in series. This type of arrangement permits the F3S-TGR-CL MIX to guard multiple areas of a machine.

  • Page 20: Detection Options

    SECTION 4 Detection options !WARNING Use of Blanking will make a F3S-TGR-CL system less sensitive to objects in the detection zone. Improper use of this feature can result in severe injury to personnel. !WARNING Blanking may require an additional hard barrier guard. !WARNING Blanking may require an increase in the safety distance.

  • Page 21: Beam Tolerance Setting

    Section 4-1 Blanking There are two limitations for the Blanking function: 1. Maximum percentage of blanked beams out of total beams is 30% 2. Maximum number of blanked beams is 21. The Blanking function is active as long as the beams obstructed during the teach-in remain blocked.

  • Page 22: Selecting Blanking With Selector Switches

    Section 4-2 Optical synchronization Note Muting and Blanking function can be used in combination in two configura- tions: • Muting is active on all modules and muting activation sequence T is used • Muting is active on all modules and muting activation sequence L is used !WARNING Clearly mark the resolution of the F3S-TGR-CL system after setting the blank- ing mode on the label of the transmitter and receiver element of the F3S-...

  • Page 23: Diagnostic And Test Features

    SECTION 5 Diagnostic and Test Features LED indicators All F3S-TGR-CL systems have visible LED on the receiver element to show the proper alignment of the system. These LEDs are used during alignment process and they are not part of the safety critical system. A failure in one of these indicators will not cause an alarm condition and the system will continue to operate.

  • Page 24: External Test Function

    Section 5-3 External test function External test function Some applications require that the machine guarding system be tested by the machine controller during a non-hazardous portion of the machine cycle to verify that the guarding system is functioning properly. F3S-TGR-CL system offers a test function on the transmitter or on the receiver element.

  • Page 25: Range Selection

    Section 5-4 Range selection Range selection The F3S-TGR-CL system offers operating range selection. Please refer to the detailed technical data in the list of models. This function is useful when there are many light curtains operating within a small space and the possibility of cross-talk is likely.

  • Page 26: Setting F3S-Tgr-Cl Features

    SECTION 6 Setting F3S-TGR-CL features !WARNING Make sure that foreign objects such as water, oil, or dust do not enter the inside of the F3S-TGR-CL system while the cover for the selector switches is open. Access to the selector switches The switches are located behind a cover on both the transmitter and receiver.

  • Page 27: Transmitter Selector Switch Settings

    Section 6-1 Access to the selector switches 6-1-2 Transmitter selector switch settings Selector switches 5 - 8 are not used in the transmitter. Switch Position Setting Function Default RANGE SETTING SHORT RANGE X RANGE SETTING LONG RANGE CODE SETTING NO CODING CODING CODE SELECTION CODE A CODE B...

  • Page 28: Receiver Selector Switch Setting

    Section 6-2 Selecting and programming Blanking 6-1-3 Receiver selector switch setting Switch Status Function Manual reset Single break if SB/DB selected Automatic reset Double break if SB/DB selected Refer to CODING section for further information EDM function disabled EDM function enabled MUTING and SPECIAL FUNCTIONS 5 + 4 MUTING T...

  • Page 29: Range Setting

    Section 6-4 Range setting Range setting Operating range is set using switches 1 and 2 on the transmitter. Please refer to the table for valid switch position settings. 1 -> ON SHORT RANGE SELECTION 2 ->OFF 1 -> OFF LONG RANGE SELECTION 2 ->...
  • Page 30 Section 6-5 Selecting Scan Codes Wiring diagram when Scan codes are used: RECEIVER TRANSMITTER SCH. BROWN BLUE WHITE GREEN YELLOW RED GRAY PINK SCH. BROWN BLUE WHITE BLACK Note Please make sure that the total cable length between the two units is not longer than 100 m when coding is used .

  • Page 31: Outputs

    SECTION 7 Outputs Safety Outputs (OSSDs) Note This product is designed for use on a 24 VDC, negative ground (protective earth) electrical system only. Never connect the F3S-TGR-CL system to a positive ground (protective earth) system. With a positive ground (protective earth) wiring scheme, certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop, resulting in severe operator injury.
  • Page 32 Section 7-2 Safety Outputs (OSSDs) waveform F3S-TGR-CL in MACHINE STOP state, coding selected OSSD1 OSSD2 Test pulse ≤ 70 µs Test interval ≤ 33 ms...

  • Page 33: Safe Mounting Distances

    SECTION 8 Safe Mounting Distances !WARNING Never install an F3S-TGR-CL system without regard to the safety distance. If the F3S-TGR- CL system is mounted too close to the point of operation hazard, the machine may not stop in time to prevent an operator injury. An F3S-TGR-CL system must be mounted far enough from the machine dan- ger zone so the machine will stop before a hand or other body part reaches the hazardous area.

  • Page 34: Calculation Example For Systems With A Resolution Of <40 Mm

    Section 8-1 Safety distance for safeguarding danger points 8-1-1 Calculation example for systems with a resolution of <40 mm Formula according to EN999: S = (K x T) + C Where S = minimum distance in millimeters from the danger zone to the detection point, line, plane or zone.

  • Page 35: Safety Distance For Safeguarding Danger Areas

    Section 8-2 Safety distance for safeguarding danger areas Safety distance for safeguarding danger areas Direction of 50 mm - maximum distance approach to avoid walking behind !WARNING Additional countermeasures may be necessary to prevent access to the dan- gerous area from above, below, the sides or the rear of the machine. The height of the protective field "H"...

  • Page 36: Safety Distance And Beam Heights In Access Guarding

    Section 8-3 Safety distance and beam heights in access guarding Safety distance and beam heights in access guarding Direction of approach !WARNING Additional countermeasures may be necessary to prevent access to the dan- gerous area from above, below, the sides or the rear of the machine. According to EN999 and EN294: Resolution Lowest beam above...

  • Page 37: Installation

    EAA: is the effective aperture angle of the Safety Sensor. it is ±2,5° for F3S-TGR-CL4... it is ±5° for F3S-TGR-CL2... distance d: is the minimum distance to a reflective surface. This distance must be bigger than: dmin F3S-TGR-CL4 = tan(2,5°)×R...

  • Page 38: Cross Talk Mitigation

    Section 9-2 Cross Talk Mitigation The following graphs show the minimum distance d for a operating range R of up to 20 m: Type 2 0,1 0,2 0,5 1 9 10 11 12 13 14 15 16 17 18 19 20 -0,5 -1,5 Operating range R [m]...

  • Page 39: General Mounting Considerations

    Section 9-3 General mounting considerations General mounting considerations 9-3-1 Additional Guarding Areas of access to the point of hazardous operation not guarded by the F3S- TGR-CL system must be protected by suitable means such as a fixed barrier guard, an interlocked guard or a safety mat system. Supplemental Guarding Hazard...

  • Page 40: Additional Mounting Rigidity

    Section 9-3 General mounting considerations 9-3-3 Additional mounting rigidity It is recommended that the distance between the mounting brackets is 400 mm or less for optimum performance of the F3S-TGR-CL system. 9-3-4 Mechanical mounting Physical alignment of the transmitter and receiver is easiest when the system is in the automatic start operating mode with Blanking inactive.

  • Page 41: Installation Of Multiple Systems

    Section 9-3 General mounting considerations 9-3-5 Installation of multiple systems When two or more F3S-TGR-CL systems with the same scan code are mounted in close proximity and in alignment with each other, precautions should be taken to avoid one system interfering with another. This can be cor- rected by mounting the transmitters and receivers back-to-back or stacked.

  • Page 42: Marking Minimum Object Resolution

    Section 9-3 General mounting considerations 9-3-8 Marking Minimum Object Resolution Serial number labels on the transmitter and receiver indicate possible mini- mum object resolutions. During installation, use a permanent marker to obscure the object resolution not set and add information about the effective resolution.

  • Page 43: Connection To The Machine Control Circuit

    IEC60742 (Protective class III, double insulation) and be able to cover a drop of supply voltage of at least 20 ms. OMRON offers suit- able power supplies. The power supply must not supply any other parts of the machine with power other than the safety components connected.

  • Page 44: Basic Wiring Scheme

    Section 10-3 Basic wiring scheme 10-3 Basic wiring scheme Transmitter TRANSMITTER SCH. BROWN BLUE WHITE BLACK Pin No. Signal Name Wire Colour Input Power +24V Brown Test Input White Input Power GND Blue Not used Black Receiver RECEIVER SCH. BROWN BLUE WHITE GREEN YELLOW RED GRAY PINK Pin No.

  • Page 45: Wiring To Two Forcibly Guided Relays

    Section 10-4 Wiring to two forcibly guided relays 10-4 Wiring to two forcibly guided relays F3S-TGR-CL is set in manual reset operation mode. TRANSMITTER RECEIVER F3S-TGR-CL G7SA-3A1B RESTART G7SA-3A1B TEST 24Vdc...

  • Page 46: Connection To A Safety Relay Unit

    Section 10-5 Connection to a safety relay unit 10-5 Connection to a safety relay unit F3S-TGR-CL is set in automatic reset mode. G9SB is in manual reset mode. TRANSMITTER RECEIVER F3S-TGR-CL Feedback loop T31 T32 K1 K2 24Vdc CONTROL CIRCUIT G9SB-301-D...

  • Page 47: Control Functions

    SECTION 11 Control functions 11-1 Muting and override This function is only available on the F3S-TGR-CL_A - models. !WARNING The muting and override functions disable the safety functions of the device. You must ensure safety using other method when these functions are operat- ing.

  • Page 48: Wiring

    Section 11-1 Muting and override 11-1-1 Wiring To control and activate the mut- RECEIVER ing function, the inputs • Muting A SHIELD BROWN BLUE WHITE GREEN YELLOW RED GRAY PINK • Muting B • Muting lamp connection are used. 11-1-2 Activation and de-activation of the muting function The muting function is enabled by default for all F3S-TGR-CL-A - models.
  • Page 49 Section 11-1 Muting and override 11-1-5-1 T-activation mode The T-muting activation mode is the default and standard application for mut- ing. Four muting sensors are used in two pairs (OR function), connected to the two Muting inputs, Muting A and Muting B. DIRECTIONS Mut sen.
  • Page 50 Section 11-1 Muting and override • The F3S-TGR-CL allows that Muting A or Muting B drop for a maximum time of 200ms without stopping the muting function. A time longer than 200ms is detected as a muting stop. Free Interrupted OSSD Muting Input A...
  • Page 51 Section 11-1 Muting and override • d is the distance between the F3S-TGR-CL system and the sensor con- nected to Muting A input. This distance represents the minimum length of the material to be detected. Timing requirements and limitations: • If Muting A is activated, Muting B must be activated within 120 sec. to activate the muting function.
  • Page 52 Section 11-1 Muting and override Mut sen. Mut sen. DIRECTIONS ALLOWED GOODS F3S-TGR-CL DANGEROUS SAFE AREA AREA FENCE Note • d is the resulting distance between the activation points of Muting A and Muting B. It needs to be checked in regards to the speed of the material transport.

  • Page 53: Partial Muting Configuration

    Section 11-2 Partial Muting Configuration 11-2 Partial Muting Configuration This function is only available on the F3S-TGR-CL_A - models. Some applications require a muting function that is not covering the entire protective field. The protective field of the F3S-TGR-CL system is build of optical modules.

  • Page 54: Override Function At Start-Up

    Section 11-3 Override Note • To start override, the F3S-TGR-CL must be in MACHINE STOP state. • If the entire protective field is free for more than 2sec. the override function is immediately stopped. • A Test request on the TEST/RESTART input will stop the override function immediately.

  • Page 55: Pre-Reset Function

    Section 11-4 Pre-reset function 11-4 Pre-reset function This function is only available on the F3S-TGR-CL_A - models. The Pre-reset function is an addition to the manual restart function. It can be used, where the operator doing the restart is not able to see the entire dan- gerous zone.

  • Page 56: Single-/Double Break Function

    Section 11-5 Single-/Double Break function Conditions: • Pre-reset function activated by using the selector switches • A pre-reset pushbutton is connected to the Muting A input. • The Muting B input is connected to +24 V. OSSD to OFF +24VDC STATUS (one time per second) PRE-RESET...

  • Page 57: Double Break Function

    Section 11-5 Single-/Double Break function • Protective field is interrupted and free again (load or unload manually) • Safety outputs enter MACHINE RUN state and machine operates • While machine operation the feedback input is inactive (0 V) • When end position is reached, feedback input is active (24 V) again •...
  • Page 58 Section 11-5 Single-/Double Break function Note A manual restart is necessary to start the single break function sequence again after power on or any other interruption of the protective field while the machine is working. First cycle > 300 ms >...

  • Page 59: Checkout And Test Procedure

    SECTION 12 Checkout and Test procedure 12-1 Checkout Procedure Once the F3S-TGR-CL system has been configured, mounted, aligned and properly connected to the machine control system, the initial Checkout Proce- dure detailed in Appendix A must be performed by qualified personnel. A copy of the checkout results should be kept with the machine records.

  • Page 60: Regular Checkout And Test

    Section 12-4 Regular checkout and test 12-4 Regular checkout and test !WARNING Make sure that following checkout and test routines are carried out on a regu- lar base. Failure to test properly could result in serious injury to personnel. All tests must be performed by qualified personnel. A copy of the checkout results should be kept with the machine records.

  • Page 61: Cleaning

    SECTION 13 Cleaning Accumulation of oil, dirt and grease on the front window of the F3S-TGR-CL transmitter and receiver can effect the system operation. Clean the window with a mild detergent or glass cleaner. Use a clean, soft, lint-free cloth. Painted F3S-TGR-CL surfaces may be cleaned with a mild de-greasing cleaner or detergent.

  • Page 62: Specification And Additional Information

    0.2 m - 7.0 m (35 mm resolution), default 7.0 m - 14 m (35 mm resolution), DIP SW option Effective Aperture Angle For F3S-TGR-CL2: ±5° maximum, transmitter and receiver according to IEC61496-2 (2006) for distances > 3 m For F3S-TGR-CL4: ±2,5°...
  • Page 63 < 2.3 V Leakage current < 1 mA Capacitive Load < 250 nF for OSSD output Inductive Load Please contact your Omron representative for further information. Test pulse data OSSD1 OSSD2 t1: Test pulse ≤300 µs t2: Test interval = Response time x 0.33 t3: Repetition = Response time x 0.66...
  • Page 64 Section 14-1 Specification Conformity Safety category F3S-TGR-CL2 system is suitable for safety control systems up to Category 2 acc. EN954-1 (1996) F3S-TGR-CL4 system is suitable for safety control systems up to Category 4 acc. EN954-1 (1996) Safety Integrity Level F3S-TGR-CL system is suitable for up to SIL 3 per...

  • Page 65: F3S-Tgr-Cl Standalone System Dimensional Drawing

    Section 14-2 F3S-TGR-CL standalone system Dimensional drawing Response time of F3S-TGR-CL__-035-____ system F3S-TGR-CL__-035-1950 40 ms 123 ms F3S-TGR-CL__-035-2100 42 ms 122 ms F3S-TGR-CL__-035-2250 45 ms 120 ms F3S-TGR-CL__-035-2400 47 ms 119 ms 14-2 F3S-TGR-CL standalone system Dimensional drawing L: Total length of the F3S-TGR-CL system F: Protective height where an object equal or greater the resolution is detected E: Detection zone...

  • Page 66: F3S-Tgr-Cl System Data With 35 Mm Resolution

    Section 14-4 F3S-TGR-CL system data with 35 mm resolution 1950 mm 2100 mm 2250 mm 2400 mm L [mm][ 1981 2128 2275 2422 F [mm] 1925 2072 2219 2366 E [mm] 1911 2058 2205 2352 A [mm] Weight [kg] 7.55 kg 8.11 kg 8.67 kg 9.24 kg...

  • Page 67: F3S-Tgr-Cl Mix System Dimensional Drawing

    Section 14-5 F3S-TGR-CL MIX system Dimensional drawing 14-5 F3S-TGR-CL MIX system Dimensional drawing L: Total length of the F3S-TGR-CL system F: Protective height where an object equal or greater the resolution is detected E: Detection zone A: Dead zone without detection capability...

  • Page 68: F3S-Tgr-Cl Master System Data With 14 Mm Resolution

    Section 14-6 F3S-TGR-CL Master system data with 14 mm resolution 14-6 F3S-TGR-CL Master system data with 14 mm resolution 150 mm 300 mm 450 mm 600 mm 750 mm 900 mm L [mm][ F [mm] E [mm] A [mm] Weight [kg] 0.85 kg 1.41 kg 1.97 kg...

  • Page 69: F3S-Tgr-Cl Slave System Data With 14 Mm Resolution

    Section 14-8 F3S-TGR-CL Slave system data with 14 mm resolution 14-8 F3S-TGR-CL Slave system data with 14 mm resolution 150 mm 300 mm 450 mm 600 mm 750 mm 900 mm L [mm][ F [mm] E [mm] A [mm] 12.5 12.5 12.5 12.5...

  • Page 70: List Of Models Standalone Models

    Section 14-10 List of models standalone models 14-10 List of models standalone models 14-10-1 Safety Category 2, 14 mm resolution, Standalone unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL2B-014-0150 Basic 14 mm Standalone F3S-TGR-CL2B-014-0300 Basic 14 mm Standalone F3S-TGR-CL2B-014-0450 Basic 14 mm...

  • Page 71: Safety Category 2, 35 Mm Resolution, Standalone Unit

    Section 14-10 List of models standalone models 14-10-2 Safety Category 2, 35 mm resolution, Standalone unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL2B-035-0150 Basic 35 mm Standalone F3S-TGR-CL2B-035-0300 Basic 35 mm Standalone F3S-TGR-CL2B-035-0450 Basic 35 mm Standalone F3S-TGR-CL2B-035-0600 Basic 35 mm Standalone...

  • Page 72: Safety Category 4, 14 Mm Resolution, Standalone Unit

    Section 14-10 List of models standalone models 14-10-3 Safety Category 4, 14 mm resolution, Standalone unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL4B-014-0150 Basic 14 mm Standalone F3S-TGR-CL4B-014-0300 Basic 14 mm Standalone F3S-TGR-CL4B-014-0450 Basic 14 mm Standalone F3S-TGR-CL4B-014-0600 Basic 14 mm Standalone...

  • Page 73: Safety Category 4, 35 Mm Resolution, Standalone Unit

    Section 14-10 List of models standalone models 14-10-4 Safety Category 4, 35 mm resolution, Standalone unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL4B-035-0150 Basic 35 mm Standalone F3S-TGR-CL4B-035-0300 Basic 35 mm Standalone F3S-TGR-CL4B-035-0450 Basic 35 mm Standalone F3S-TGR-CL4B-035-0600 Basic 35 mm Standalone...

  • Page 74: List Of Models In Mix Operation

    Section 14-11 List of models in MIX operation 14-11 List of models in MIX operation 14-11-1 Safety Category 2, 14 mm resolution, Master unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL2A-014-0150M Advanced 14 mm Master F3S-TGR-CL2A-014-0300M Advanced 14 mm Master F3S-TGR-CL2A-014-0450M Advanced...

  • Page 75: Safety Category 4, 14 Mm Resolution, Master Unit

    Section 14-11 List of models in MIX operation 14-11-3 Safety Category 4, 14 mm resolution, Master unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL4A-014-0150M Advanced 14 mm Master F3S-TGR-CL4A-014-0300M Advanced 14 mm Master F3S-TGR-CL4A-014-0450M Advanced 14 mm Master F3S-TGR-CL4A-014-0600M Advanced 14 mm...

  • Page 76: Safety Category 2, 14 Mm Resolution, Slave Unit

    Section 14-11 List of models in MIX operation 14-11-5 Safety Category 2, 14 mm resolution, Slave unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL2A-014-0150S Advanced 14 mm Slave F3S-TGR-CL2A-014-0300S Advanced 14 mm Slave F3S-TGR-CL2A-014-0450S Advanced 14 mm Slave F3S-TGR-CL2A-014-0600S Advanced 14 mm...

  • Page 77: Safety Category 4, 14 Mm Resolution, Slave Unit

    Section 14-11 List of models in MIX operation 14-11-7 Safety Category 4, 14 mm resolution, Slave unit Type Name Version Resolution [mm] Length [mm] Operation F3S-TGR-CL4A-014-0150S Advanced 14 mm Slave F3S-TGR-CL4A-014-0300S Advanced 14 mm Slave F3S-TGR-CL4A-014-0450S Advanced 14 mm Slave F3S-TGR-CL4A-014-0600S Advanced 14 mm...

  • Page 78: Accessories

    Section 14-12 Accessories 14-12 Accessories 14-12-1 Mechanical accessories Mounting bracket F39-TGR-ST-SB (included) Mounting bracket F39-TGR-ST-ADJ...
  • Page 79 Section 14-12 Accessories Stands ECO-1 45 x 45 Ø 6.8 90° bracket ECO-L Ø 9...

  • Page 80: Mirrors

    Section 14-12 Accessories 14-12-2 Mirrors Model Height L F39-TGR-MDG-0310 362 F39-TGR-MDG-0460 512 F39-TGR-MDG-0607 658 9x18 F39-TGR-MDG-0750 801 F39-TGR-MDG-0907 958 F39-TGR-MDG-1057 1108 F39-TGR-MDG-1207 1258 F39-TGR-MDG-1357 1408 F39-TGR-MDG-1500 1551 F39-TGR-MDG-1657 1708 F39-TGR-MDG-1822 1873 14-12-3 Safety Relay Units Family Type Name Configuration G9SB G9SB-200-D DPST-NO G9SB-301-D...

  • Page 81: Muting Accessories

    Section 14-12 Accessories 14-12-4 Muting Accessories Muting actuators T-Muting L-Muting 70 28 Mounting brackets F39-TGR-ST-MSB-L F39-TGR-ST-MSB-T 7 x Ø 6.5...
  • Page 82 Section 14-12 Accessories Connection and Control boxes M12 8 pole female 6x M12 4 pin Female (to SLC) 125 P = 25x5 M12 8 pole male M12 8 pole female (to plant) (to SLC) Please refer to Cables on page 69 for the system connection cables. Control boxes F39-TGR-W-IBOX-1 ✓...

  • Page 83: Cables

    Section 14-12 Accessories 14-12-5 Cables Standard cables Receiver Cables (M12-8pin, shielded, flying leads) F39-TGR-CVL-B-2-R Receiver Cable, 2m length F39-TGR-CVL-B-5-R Receiver Cable, 5m length F39-TGR-CVL-B-10-R Receiver Cable, 10m length F39-TGR-CVL-B-20-R Receiver Cable, 20m length F39-TGR-CVL-B-25-R Receiver Cable, 25m length Transmitter Cables (M12-4pin, shielded, flying leads) F39-TGR-CVL-B-2-T Transmitter Cable, 2m length F39-TGR-CVL-B-5-T...

  • Page 84: Glossary

    SECTION 15 Glossary Automatic Start Upon completion of power-up, the ESPE will enter the MACHINE RUN state as soon as the detection zone is clear of opaque objects of the specified size. Detection Zone The IR light sensing area of the ESPE. When a specified test piece enters this area then the ESPE must detect its presence and set its safety outputs to the OFF-state.

  • Page 85: Diagnostics And Troubleshooting

    SECTION 16 Diagnostics and Troubleshooting 16-1 Receiver Diagnostic information 16-1-1 Normal operation Disposition of indicator Name of indicator Colour POWER Green STATUS Yellow GUARD Green BREAK INTERLOCK Yellow Description MACHINE RUN state, OSSDs on MACHINE STOP state, OSSDs off Interlock, waiting for restart Alignment mode - best optical alignment Short circuit on output Special function active/special function status, please refer to the chap-...

  • Page 86: Led Error Indication

    (24 VDC±20%) Control logic fault Remove and reapply power. If the error is still present, contact your local Omron distributor Error in Safety Outputs Check the wiring of the OSSD outputs. Muting lamp connec- Check the connection of the muting lamp and/or...

  • Page 87: Transmitter Diagnostic Information

    Check if power-supply is within the specification (24 VDC±20%) Control logic fault Remove and reapply power. If the error is still present, contact your local Omron distributor Error on range selec- Check the setting of the selector switches for the tion...

  • Page 88: Appendix

    SECTION 17 Appendix 17-1 Checkout procedure log The following checkout procedure must be performed by qualified personnel during initial F3S-TGR-CL system installation and at least every three months or more frequently depending on machine usage and company guidelines. Item Condition Comments Verify that the guarded machine is compatible with Pass...

  • Page 89: Test Procedure Log

    Section 17-2 Test procedure log 17-2 Test procedure log The following test procedure must be performed by qualified personnel during initial F3S-TGR-CL system installation, according to the employer's regular inspection program and after any maintenance, adjustment or modification to the F3S-TGR-CL system or the guarded machine. Testing ensures that the light curtain, safety system, and machine control system work together to properly stop the machine.

  • Page 90: Wiring Examples

    Section 17-3 Wiring examples 17-3 Wiring examples 17-3-1 F3S-TGR-CL and GSB-301-D in manual reset TRANSMITTER RECEIVER F3S-TGR-CL Feedback loop T31 T32 K1 K2 24Vdc CONTROL CIRCUIT G9SB-301-D Note This circuit achieves up to a Safety Category 4 according to EN 954-1.

  • Page 91: F3S-Tgr-Cl And G9Sb-301-D In Manual Reset And Muting Connection

    Section 17-3 Wiring examples 17-3-2 F3S-TGR-CL and G9SB-301-D in manual reset and Muting connection TRANSMITTER RECEIVER F3S-TGR-CL F39-A11 Mut-A Mut-B Feedback loop T11 T12 T21 T22 T31 T32 24Vdc CONTROL CIRCUIT G9SB-301-D Note This circuit achieves up to a Safety Category 4 according to EN 954-1.

  • Page 92: F3S-Tgr-Cl In Combination With Dst1-Id12Sl1

    Section 17-3 Wiring examples 17-3-3 F3S-TGR-CL in combination with DST1-ID12SL1 TRANSMITTER RECEIVER 24Vdc DST1-ID12SL Note This circuit achieves up to a Safety Category 4 according to EN 954-1.

  • Page 93: F3S-Tgr-Cl With Dst1-Md16-Sl1

    Section 17-3 Wiring examples 17-3-4 F3S-TGR-CL with DST1-MD16-SL1 TRANSMITTER RECEIVER 24Vdc DST1-MD16-SL1 Note This circuit achieves up to a Safety Category 4 according to EN 954-1. Note This circuit achieves up to a Safety Category 4 according to EN 954-1.

  • Page 94: F3S-Tgr-Cl And G7Sa-3A1B And Edm Function

    Section 17-3 Wiring examples 17-3-5 F3S-TGR-CL and G7SA-3A1B and EDM function TRANSMITTER RECEIVER F3S-TGR-CL G7SA-3A1B RESTART G7SA-3A1B TEST 24Vdc Note This circuit achieves up to a Safety Category 4 according to EN 954-1.

  • Page 95: Revision History

    Revision history A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. F05E-EN-02 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

This manual is also suitable for:

F3s-tgr-cl4F3s-tgr-clF3s-tgr-cl bF3s-tgr-cl a

Table of Contents