FAZUA RIDE 60 Assembly Instructions Manual
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FAZUA RIDE 60 Assembly Instructions Manual

Drive system
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Assembly instructions
Edition 2022 | US 03.2023
FAZUA
RIDE 60 DRIVE SYSTEM

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Summary of Contents for FAZUA RIDE 60

  • Page 1 Assembly instructions Edition 2022 | US 03.2023 FAZUA RIDE 60 DRIVE SYSTEM...
  • Page 2 © 2022 Porsche eBike Performance GmbH All Rights Reserved...

  • Page 3: Table Of Contents

     F UNDAMENTALS ABOUT THESE INSTALLATION INSTRUCTIONS .....................4 2 GENERAL SAFETY INSTRUCTIONS ......................5  I NSTALLATION AND REMOVAL OF THE COMPONENTS 3 CONTROL ELEMENT AND DISPLAY ......................6 3.1 Ring Control ..............................6 3.1.1 Mounting Ring Control ..............................6 3.1.2 Disassembling Ring Control ............................8 3.2 Road Control ..............................9 3.2.1 Mounting Road Control ..............................

  • Page 4: About These Installation Instructions

    ENgLISH | ASSEMbLy INSTRUCTIONS 1 ABOUT THESE INSTALLATION INSTRUCTIONS These installation instructions are part of the FAZUA RIDE 60 drive system and are intended specifically for FAZUA dealers, as well as trained technical and service personnel. These installation instructions describe all necessary steps for installing the components of the drive system in the e-bike or for removing the mounted components from the e-bike.

  • Page 5: General Safety Instructions

    ►Never open the components of the drive system. Only Porsche eBike Performance GmbH employees are permitted to open the components of the FAZUA RIDE 60 drive system. Unautho- rized opening will invalidate the warranty claim and there is a risk of irreparable damage to the drive system.

  • Page 6: Control Element And Display

    ENgLISH | ASSEMbLy INSTRUCTIONS 3 CONTROL ELEMENT AND DISPLAY Depending on the individual configuration of the drive system / the composition of the drive components, operating elements and display are either: • Two separate components (operating parts: Ring Control or Road Control, display: LED Hub). •...
  • Page 7 ASSEMbLy INSTRUCTIONS | ENgLISH When positioning Ring Control, make sure that → there is a distance of at least 4 mm to all other components on the handlebar (including the handlebar grip, brake lever). 4 mm 4 mm Fix the ring control in the correct position on the →...

  • Page 8: Disassembling Ring Control

    ENgLISH | ASSEMbLy INSTRUCTIONS 3.1.2 Disassembling Ring Control IMPORTANT: To disassemble the ring control, you must first disassemble LED Hub and disconnect the ring control from LED Hub (see chapter 3.3.2 "Dismantling LED Hub"). Step 1: Pulling the cable out of the e-bike frame Pull the cable of the ring control out of the e-bike →...

  • Page 9: Road Control

    ASSEMbLy INSTRUCTIONS | ENgLISH 3.2 Road Control Component parts: • Road Control with cable for mounting on right (RoC R) • Road Control with cable for mounting on left (RoC L) • RoC splitter Road Control consists of two switches: RoC R and RoC L. The two switches have different functions and bear markings indicating on which side of the handlebar it should be mounted with priority.
  • Page 10 ENgLISH | ASSEMbLy INSTRUCTIONS Step 1: Mounting Road Control on the handlebars If necessary, mount the stem and handlebars on the e-bike. → Mount the two switches (RoC R and RoC L) on the → handlebars. To do so, first stick the respective switch to the desired position on the handlebars with adhesive tape.

  • Page 11: Disassembling Road Control

    ASSEMbLy INSTRUCTIONS | ENgLISH 3.2.2 Disassembling Road Control IMPORTANT: To disassemble Road Control, you must first disassemble LED Hub and disconnect Road Control from LED Hub (see chapter 3.3.2 "Dismantling LED Hub"). Step 1: Pulling the cable out of the e-bike frame If necessary, remove the stem and handlebars from the e-bike to be able to pull the cables out of the →...

  • Page 12: Led Hub

    ENgLISH | ASSEMbLy INSTRUCTIONS 3.3 LED Hub Component parts: • LED Hub with two cables • Frame unit of LED Hub Connecting elements supplied: • 1 M3×22 screw (frame unit) Tools needed: • T10 Torx screwdriver 3.3.1 Mounting LED Hub NOTE ►Make sure that the cable is not kinked or under tension. ►Make sure that the cable is not damaged at sharp-edged frame openings / bushings.
  • Page 13 ASSEMbLy INSTRUCTIONS | ENgLISH Step 2: Laying cable Guide the cable of LED Hub through the opening → for LED Hub and inside the e-bike frame to the down tube. The cable end with the plug (10) hangs freely in the opening for the ENERGY in the down tube. Put the cable surplus of LED Hub and the →...

  • Page 14: Dismantling Led Hub

    ENgLISH | ASSEMbLy INSTRUCTIONS Step 4: Inserting LED Hub into the frame unit Insert LED Hub into its frame unit. → To do so, first push the rear end of LED Hub into the frame unit and then push the front end of LED Hub down (into the frame unit).
  • Page 15 ASSEMbLy INSTRUCTIONS | ENgLISH Step 2: Removing the frame unit from the e-bike frame Loosen the screw connection of the frame unit. → To do so, unscrew the screw (12) from the frame unit using the T10 Torx screwdriver. Remove the frame unit of the LED Hub from the →...

  • Page 16: Control Hub

    ENgLISH | ASSEMbLy INSTRUCTIONS 3.4 Control Hub Component parts: • Control Hub with cable Connecting elements supplied: • 1 M3×10 screw Tools needed: • T10 Torx screwdriver NOTE ►Make sure that the cable is not kinked or under tension. ►Make sure that the cable is not damaged at sharp-edged frame openings / bushings. ►...
  • Page 17 ASSEMbLy INSTRUCTIONS | ENgLISH When positioning Control Hub, make sure that → there is a distance of at least 4 mm to all other components on the handlebars (including the handlebar grip, brake lever). 4 mm 4 mm Fix Control Hub in the correct position on the →...

  • Page 18: Disassembling Control Hub

    ENgLISH | ASSEMbLy INSTRUCTIONS 3.4.2 Disassembling Control Hub IMPORTANT: To be able to completely disassemble Control Hub, you must first disconnect Control Hub from the drive unit (see Step 1 "Disconnecting components from the drive unit" in chapter 5.2 "Removing the drive unit"). Step 1: Pulling the cable out of the e-bike frame Pull the cable of Control Hub out of the e-bike →...

  • Page 19: Charge Port

    ASSEMbLy INSTRUCTIONS | ENgLISH 4 CHARGE PORT Component parts: • Charge port with cable • Charge cap Connecting elements supplied: • 4 screws* Tools needed: • Screwdriver* * Screw type and size depend on the bike manufacturer. The illustrations shown here for mounting / dismounting the charge port are exemplary, the mounting position of the charge port depends on the bike manufacturer.

  • Page 20: Disassembling The Charge Port

    ENgLISH | ASSEMbLy INSTRUCTIONS Step 3: Laying cable Guide the cable of the charge port inside the → e-bike frame in the direction of the holder for the drive unit. The cable end with the socket (15) hangs freely in the holder for the drive unit. 4.2 Disassembling the charge port IMPORTANT: To completely disassemble the charge port, you must first disconnect the charge port from the drive unit.

  • Page 21: Drive Unit

    ►Do not use force when inserting the drive unit, e.g. by driving the drive unit into its holder on the e-bike with a hammer or similar tool. ►After any work on the drive unit, the torque sensor must be calibrated via the FAZUA Toolbox software! The advanced version of the FAZUA Toolbox software is required for calibration. If cali- bration is not performed, optimum support of the drive system cannot be guaranteed! ►Before installing a new drive unit after a service case, it is absolutely necessary to transfer all...
  • Page 22 ENgLISH | ASSEMbLy INSTRUCTIONS The order in which the drive unit and battery are installed depends on the individual config- uration of the drive system / the combination of drive components: • For models with the (removable) ENERGY 430 battery, first mount the drive unit as described here and then insert ENERGY 430.
  • Page 23 ASSEMbLy INSTRUCTIONS | ENgLISH Step 3: Connecting the charge port to the drive unit Connect the charge port to the drive unit. → To do so, plug the connector (18) on the drive unit cable into the socket (15) on the charge port cable.
  • Page 24 ENgLISH | ASSEMbLy INSTRUCTIONS Step 6: Mounting the cover of the drive unit The cover illustration is exemplary and depends on the bike manufacturer. Place the cover of the drive unit on the drive unit → from below. Align the cover so that the three attachment →...

  • Page 25: Removing The Drive Unit

    ASSEMbLy INSTRUCTIONS | ENgLISH 5.2 Removing the drive unit NOTE ►Always remove ENERGY from the e-bike before removing the drive unit. ►Make sure that the cables are not damaged at sharp-edged frame openings/passages. The order in which the drive unit and battery are removed depends on the individual config- uration of the drive system / the combination of drive components: •...
  • Page 26 ENgLISH | ASSEMbLy INSTRUCTIONS Disconnect the energy cable from the drive unit → (applies only to models with ENERGY 430, not to models with ENERGY 430 fix). To do so, pull the plug (24) on the energy cable out of the socket (19) on the drive unit cable. IMPORTANT: Do not pull on the cables, but grasp the plug and socket to avoid damaging the cables.
  • Page 27 ASSEMbLy INSTRUCTIONS | ENgLISH Step 3: Loosen the screw connection of the drive unit Loosen the screw connection of the drive unit on → the e-bike. To do so, unscrew all six screws (22) completely from the attachment points using the 5 mm Allen screwdriver and remove them.

  • Page 28: Rack 430

    ENgLISH | ASSEMbLy INSTRUCTIONS 6 RACK 430 The rack is the mount for the (removable) ENERGY 430 and is only used for models with ENERGY 430. For models with a (fixed) ENERGY 430 fix, no rack is installed. Component parts: • Rack 430 •...
  • Page 29 ASSEMbLy INSTRUCTIONS | ENgLISH Attach the energy cable to the rack. → To do so, insert the energy cable in its mount at the designated positions at the top of the rack. The energy cable hangs down freely. Be sure to insert the mount properly into the rack. →...
  • Page 30 ENgLISH | ASSEMbLy INSTRUCTIONS Step 3: Fixing the rack in the down tube Always fix the rack in the down tube first at the top and then at the bottom. Insert the lock holder (25) (with the lock inserted) → between the rack and the rack nut (26). Insert two screws (27) from the outside through →...
  • Page 31 ASSEMbLy INSTRUCTIONS | ENgLISH Step 5: Connecting the display to the drive unit Connect the display (LED Hub / Control Hub) to → the drive unit. 10 / 15 To do so, plug the connector (10) or (15) on the cable of the display (LED Hub / Control Hub) into the socket (17) on the cable of the drive unit.

  • Page 32: Removing The Rack

    ENgLISH | ASSEMbLy INSTRUCTIONS Fix the rack cover and the left and right cables → (together) to the rack with cable ties. Shorten the free ends of the cable ties with the → side cutters. If necessary, you can use the addi- tional openings in the rack to fix the cables to the rack with additional cable ties.
  • Page 33 ASSEMbLy INSTRUCTIONS | ENgLISH Step 3: Disconnecting the energy cable from the drive unit Disconnect the energy cable from the drive unit. → To do so, pull the plug (24) on the energy cable out of the socket (19) on the drive unit cable. IMPORTANT: Do not pull on the cables, but grasp the plug and socket to avoid damaging the cables.

  • Page 34: Energy

    ENgLISH | ASSEMbLy INSTRUCTIONS 7 ENERGY ENERGY is the battery for the drive system. Depending on the individual configuration of the drive system / the composition of the drive components, ENERGY is either: • a removable (by the user) battery (ENERGY 430). •...

  • Page 35: Energy 430 Fix

    ASSEMbLy INSTRUCTIONS | ENgLISH 7.2 ENERgy 430 fix Component parts: • ENERGY 430 fix with cable • Horizontal mount (mount h) • Vertical mount (mount v) Connecting elements supplied: • 4 ISO 7380-1 M4×8 screws (mounts on ENERGY 430 fix) • 2 M6 screws (mounts on e-bike) Tools needed: •...
  • Page 36 ENgLISH | ASSEMbLy INSTRUCTIONS Check the cable length. → Place the excess cable in a loop directly above the drive unit so that the cables are not kinked and do not interfere with the insertion of ENERGY 430. Step 3: Connecting the display to the drive unit Connect the display (LED Hub / Control Hub) to →...

  • Page 37: Disassembling Energy 430 Fix

    ASSEMbLy INSTRUCTIONS | ENgLISH 7.2.2 Disassembling ENERgy 430 fix Step 1: Loosening the screw connection of ENERGY 430 fix in the e-bike Loosen the screw connection of ENERGY 430 fix → in the down tube. To do so, unscrew the two screws (32) from the outside of the mounting points and remove them.
  • Page 40 Porsche eBike Performance GmbH Marie-Curie-Straße 6 85521 Ottobrunn, Germany porsche-ep.com...

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