FAZUA RIDE 50 TRAIL/STREET Assembly Instructions Manual
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FAZUA RIDE 50 TRAIL/STREET Assembly Instructions Manual

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Assembly instructions
Edition 2021 | EN 09.2021
F A Z U A R I D E 5 0  
T R A I L / S T R E E T

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Summary of Contents for FAZUA RIDE 50 TRAIL/STREET

  • Page 1 Assembly instructions Edition 2021 | EN 09.2021 F A Z U A R I D E 5 0   T R A I L / S T R E E T...
  • Page 2 © 2021 Fazua GmbH All Rights Reserved...

  • Page 3: Table Of Contents

    Assembly instructions | English  B ASICS OVERVIEW: FAZUA RIDE 50 DRIVE SYSTEM ....................4 FAZUA RIDE 50 components ........................4 1.2 Fastening elements and tools ........................5 2 ABOUT THESE ASSEMBLY INSTRUCTIONS ....................6 3 GENERAL SAFETY INSTRUCTIONS ......................7  I NSTALLATION AND REMOVAL OF THE COMPONENTS 4 REMOTE ..............................8...

  • Page 4: Overview: Fazua Ride 50 Drive System

    English | Assembly instructions 1 OVERVIEW: FAZUA RIDE 50 DRIVE SYSTEM 1.1 FAZUA RIDE 50 components REMOTE LOCKER From Page 8 From Page 18 REMOTE FX REMOTE BX REMOTE RX LOCKER PX SPEED SENSOR AND SPOKE MAGNET BOTTOM BRACKET From Page 21...

  • Page 5: Fastening Elements And Tools

    Assembly instructions | English 1.2 Fastening elements and tools REMOTE FX Provided screws: none Tool installation: Tool removal: • Needle nose pliers • REMOTE FX removing tool • Needle nose pliers REMOTE BX Provided screws: • REMOTE screw (REMOTE BX screw) Tool installation: Tool removal: •...

  • Page 6: About These Assembly Instructions

    • Torque spanner 2 ABOUT THESE ASSEMBLY INSTRUCTIONS These assembly instructions (hereinafter referred to as the “manual”) belong to the FAZUA RIDE 50 drive system and are intended specifically for FAZUA dealers and trained specialist and service personnel. The manual describes all the necessary steps to install the components of the drive system in the e-bike or to remove the installed components from the e-bike.

  • Page 7: General Safety Instructions

    ►Never open any components of the drive system. The components of the FAZUA RIDE 50 drive system may only be opened by FAZUA GmbH employees. Unauthorised opening will invalidate the warranty claim and there is a risk of irreparable damage to the drive system.

  • Page 8: Installation And Removal Of The Components

    INSTALLATION AND REMOVAL OF THE COMPONENTS 4 REMOTE 4.1 Model differences The REMOTE for operating the FAZUA RIDE 50 drive system is available in different models: REMOTE FX, REMOTE BX and REMOTE RX. REMOTE FX Attachment/position: Inserted into a designated slot in the top or downtube of the frame.

  • Page 9: Remote Fx

    Inserting REMOTE FX into the slot Depending on the manufacturer-specific e-bike model, the REMOTE FX must first be inserted into the adapter (optionally available from FAZUA) during initial installation before the REMOTE FX is inserted into the slot. Guide the REMOTE cable from the corresponding slot through the e-bike frame to the BOTTOM BRACKET.
  • Page 10 → which may be free, is closed with a cap for the BOTTOM BRACKET. Step 4: Checking REMOTE functions with FAZUA Toolbox Finally, carry out a diagnosis with the FAZUA toolbox and check that all functions are working correctly. →...

  • Page 11: Disassembling Remote Fx

    → frame using the REMOTE FX removing tool (5). The REMOTE FX removing tool is available from the FAZUA online shop. If the REMOTE FX is installed in the downtube, you can alternatively (after removing the LOCKER) carefully push it out of its slot from the inside of the downtube.

  • Page 12: Remote Bx

    English | Assembly instructions 4.3 REMOTE BX 4.3.1 Mounting REMOTE BX notice ►Make sure that the REMOTE cable is not kinked or under tension. ►Make sure to lay the cables according to the manufacturer's specifications (cable routing, cable tie holders, etc.). ►Always use needle-nose pliers to insert the plugs straight into the corresponding connection. Be careful not to twist or bend the connectors.
  • Page 13 → which may be free, is closed with a cap for the BOTTOM BRACKET. Step 3: Checking REMOTE functions with FAZUA Toolbox Finally, carry out a diagnosis with the FAZUA toolbox and check that all functions are working correctly. →...

  • Page 14: Disassembling Remote Bx

    English | Assembly instructions 4.3.2 Disassembling REMOTE BX notice ►Always use needle-nose pliers to pull the plugs straight out of the corresponding connection. Be careful not to twist or bend the connectors. Step 1: Disconnecting the REMOTE cable from the BOTTOM BRACKET Pull the REMOTE connector (2) out of the centre →...

  • Page 15: Remote Rx

    Assembly instructions | English 4.4 REMOTE RX 4.4.1 Mounting REMOTE RX notice ►Make sure that the REMOTE cable is not kinked or under tension. ►Make sure to lay the cables according to the manufacturer's specifications (cable routing, cable tie holders, etc.). ►Always use needle-nose pliers to insert the plugs straight into the corresponding connection. Be careful not to twist or bend the connectors.
  • Page 16 → which may be free, is closed with a cap for the BOTTOM BRACKET. Step 3: Checking REMOTE functions with FAZUA Toolbox Finally, carry out a diagnosis with the FAZUA toolbox and check that all functions are working correctly. →...

  • Page 17: Disassembling Remote Rx

    Assembly instructions | English 4.4.2 Disassembling REMOTE RX notice ►Always use needle-nose pliers to pull the plugs straight out of the corresponding connection. Be careful not to twist or bend the connectors. Step 1: Disconnecting the REMOTE cable from the BOTTOM BRACKET Pull the REMOTE connector (2) out of the centre →...

  • Page 18: Locker (Lock In Frame)

    English | Assembly instructions Step 3: Remove the REMOTE cable from the e-bike frame if necessary Depending on the manufacturer-specific e-bike frame, you might have to remove the LOCKER and the BOTTOM BRACKET in order to lead the REMOTE cable through the frame. If necessary, pull the REMOTE cable out of the frame (make sure that all cable fasteners in the frame are →...
  • Page 19 Assembly instructions | English Step 3: Checking the gap dimension / measuring existing tolerances if necessary Due to its design, the LOCKER not only holds the DRIVEPACK securely in the e-bike frame, but also creates a preload between the DRIVEPACK and the BOTTOM BRACKET. If the required preload is not guaranteed (e.g.

  • Page 20: Dismantling The Locker From The Frame

    English | Assembly instructions Step 5: Inserting the LOCKER adjustment plate By screwing the LOCKER to the frame, the LOCKER adjustment plate(s) is/are braced. Additional fixing is therefore not necessary. Depending on your measurement result in Step → 3 “Checking the gap dimension / measuring existing tolerances if necessary”, place one or two LOCKER adjustment plate(s) (11) on the LOCKER and reinsert the LOCKER into its seat on...

  • Page 21: Speed Sensor And Spoke Magnet

    Assembly instructions | English 6 SPEED SENSOR AND SPOKE MAGNET 6.1 Attaching the speed sensor and spoke magnet notice ►Always insert the plugs straight into the connector. Be careful not to twist or bend the connectors. ►Be sure to follow the specified connections for the speed sensor and REMOTE connectors.
  • Page 22 Note the marking on the speed sensor. Attach the spoke magnet by screwing in the → spoke screw (20) with the Phillips screwdriver PH2. Perform a diagnostic test with the FAZUA Toolbox. →...

  • Page 23: Removing The Speed Sensor And Spoke Magnet

    Assembly instructions | English 6.2 Removing the speed sensor and spoke magnet notice ►Always use needle-nose pliers to pull the plugs straight out of the corresponding connection. Be careful not to twist or bend the connectors. Step 1: Disconnecting the speed sensor cable from the BOTTOM BRACKET Pull the speed sensor plug (3) out of the green →...

  • Page 24: Bottom Bracket

    ►Do not use force when inserting the BOTTOM BRACKET, e.g. by driving the BOTTOM BRACKET into the holder with a hammer or similar. ►After any work on the bottom bracket, the torque sensor must be calibrated via the FAZUA Toolbox software! The advanced version of the FAZUA Toolbox software is required for calibra- tion.
  • Page 25 Place the chainring (15) on the toothed profile → of the bottom bracket shaft on the BOTTOM BRACKET. FAZUA recommends using an identical chainring with the same number of teeth as the original when replacing the chainring. IMPORTANT: Check that the chainring bolts are tight.

  • Page 26: Removing The Bottom Bracket

    Mount the crank arms with a suitable tool (manufacturer-specific) on the bottom bracket shaft of the → BOTTOM BRACKET. Manufacturer-specific: 45–55 Nm IMPORTANT: Now carry out the calibration of the torque sensor with the FAZUA Toolbox software. → 7.2 Removing the BOTTOM BRACKET notice ►Always remove the DRIVEPACK from its holder on the frame before removing the BOTTOM...
  • Page 27 Assembly instructions | English Step 2: Disconnecting the cable from the BOTTOM BRACKET box Using the needle-nose pliers, carefully pull all the → plugs out of their connections on the BOTTOM BRACKET in a straight motion. Step 3: Loosening the fastening of the BOTTOM BRACKET Use the Torx screwdriver T30 to loosen the four →...

  • Page 28: Accessories

    Therefore, never connect unsuitable end consumers to the 12 V connector box. The 12 V connector box is specially designed for the FAZUA drive system and is operated with the REMOTE.

  • Page 29: Overview Of The 12 V Connector Box

    Assembly instructions | English 8.2.2 Overview of the 12 V connector box 1. Interface for connection to the bottom bracket (24). 2. Interface for connection to the end user(s) (25). 3. Mounting elements for attaching the 12 V connector box to the bicycle frame (26). 8.2.3 Repairing the 12 V connector box If the e-bike is already equipped with a 12 V connector box by the OEM, contact the OEM directly in the →...
  • Page 32 Fazua GmbH Marie-Curie-Strasse 6 85521 Ottobrunn, Germany www.fazua.com...

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