Greenheck DS Installation, Operation And Maintenance Manual

Greenheck DS Installation, Operation And Maintenance Manual

High volume, low speed ceiling fans

Advertisement

Quick Links

®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
IMPORTANT: DS fans must be installed with the supplied CAT-5e communication cable or shielded CAT-5e
(by others) that complies with the following specifications. Cable must be twisted pair, shielded 26 ga. CAT-5e
cable with a drain wire and must be compliant with ISO 11801. Cable must use shielded RJ45 connectors with
a soldered drain and wiring configuration must follow EIA/TIA T568B wiring pinout. Individual CAT-5e cable
lengths must not exceed 200 ft. in order to prevent network communication issues.
Models DS-3 and DS-6 are the ideal choice for providing year-round comfort in air circulation and destratification
applications. Featuring an aerodynamic, extruded aluminum airfoil design and a high efficiency direct drive motor,
model DS delivers maximum airflow at a fraction of the operating cost of other HVLS fans. And, with its universal
ceiling mount, the DS fan is the easiest HVLS fan to install in the market!
General Safety Information
IMPORTANT: To reduce the risk of fire, electric shock,
or injury to persons, Model DS fans must be installed
with a mount assembly, motor assembly and airfoils that
are marked (on their cartons) to indicate suitability with
this model. Other mounts, motors, and airfoils cannot
be substituted.
WARNING
To reduce the risk of fire, electric shock, or injury to
persons, observe the following:
1. Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the
manufacturer.
2. Before servicing or cleaning unit, switch
power off at service panel and lock the service
disconnecting means to prevent power from
being switched on accidentally. When the service
disconnecting means cannot be locked, securely
fasten a prominent warning device, such as a tag,
to the service panel.
®
High Volume, Low Speed Ceiling Fans
WARNING
To reduce the risk of fire, electric shock, or injury to
persons, observe the following:
1. Installation work and electrical wiring must be
done by qualified person(s) in accordance with all
applicable codes and standards, including fire-
rated construction.
2. When cutting or drilling into wall or ceiling, do
not damage electrical wiring and other hidden
utilities.
WARNING
This appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved. Children
shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without
supervision.
High Volume, Low Speed Ceiling Fans
Document 483568
Model DS
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DS and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Greenheck DS

  • Page 1 Featuring an aerodynamic, extruded aluminum airfoil design and a high efficiency direct drive motor, model DS delivers maximum airflow at a fraction of the operating cost of other HVLS fans. And, with its universal ceiling mount, the DS fan is the easiest HVLS fan to install in the market! General Safety Information IMPORTANT: To reduce the risk of fire, electric shock,...
  • Page 2 4. Do not allow the power cable to kink or come in AVERTISSEMENT contact with oil, grease, hot surfaces or chemicals. Pour réduire le risque d’incendie, de choc électrique Replace cord immediately if damaged. ou de blessure corporelle, respecter ce qui suit : 5.
  • Page 3: Removing From Storage

    Storage Inspection & Maintenance During Storage Fans are protected against damage during shipment. If While in storage, inspect fans once per month. Keep a the unit cannot be installed and operated immediately, record of inspection and maintenance performed. precautions need to be taken to prevent deterioration of If moisture or dirt accumulations are found on parts, the unit during storage.
  • Page 4 3 ft. DS-3 DS-6 away from the furthest point that a person could Fan Size reach or otherwise come in contact, to prevent *Max. Fan Max Torque *Max. Fan Max. Torque (ft.)
  • Page 5: Fan Components

    FACTORY INSTALLED VFD LIGHT POWER PLUG (OPTIONAL) Downtube and Mount Assembly (1) Rear VFD Cover (1) CAT-5e Control Cable (1) Bag # 916290 DS-3 U-Bolt Steel Cable 20 Ft. Clamps (10) Guy Wire (4) DS-6 Guy Wire Motor/Hub Assembly (1)
  • Page 6: Required Tools

    3/4 in. and 17mm Sockets • Magnetic Nut Driver Extension • 7/16 in., 1/2 in., 9/16 in. and 3/4 in. Wrenches NOTE: Model DS fan components can weigh 90 lbs. or • Adjustable Wrench greater depending upon the fan size and accessories •...
  • Page 7: Mounting Installation

    Mounting Installation DANGER 1/2 in. - 13 X 2-1/2 in. GRADE 8 HEX BOLT STEEL BEAM Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power TORQUE TO 45 FT∙LBF (61.0 N∙m) source can result in fire, shock or serious injury. DANGER I-BEAM CLAMPING PLATE Pour écarter les risques d’incendie, de choc électrique...
  • Page 8 Hardware/Tools Needed (Not Included): STEEL TRUSS / BAR JOIST • 1/2 in. – 13 Grade 8 Hex Bolt (4), length determined by wood beam thickness • Torque Wrench TORQUE TO 80 FT∙LBF • 3/4 in. Socket and Wrench (108.5 N∙m) STRUCTURAL STEEL ANGLES (BY OTHERS) •...
  • Page 9 4. Torque hardware to 80 ft∙lbf (108.5 N∙m). Z-PURLIN TORQUE TO 80 FT∙LBF (108.5 N∙m) 5. Turn to page 10 to continue with Motor/Hub to Downtube Installation. Z-PURLIN BRACKET 1/2 in. - 13 x 1-3/4 in. GRADE 8 HEX BOLT Z-Purlin Mounting Kit 1/2 in.
  • Page 10 Motor/Hub to Downtube Installation Components required from Bag # 915065: motor/hub assembly to their corresponding female connectors in the downtube. • Motor/Hub Assembly (1) • Rear VFD Cover (1) DOWNTUBE & MOUNT ASSEMBLY • 3/8 in. – 16 x 2¾ in. Grade 8 Hex Bolt (2) •...
  • Page 11 Hall and motor power cables only fit in one specific NOTE: The rear VFD cover should be installed with the orientation. “G” on the Greenheck logo closest to the motor (not critical for fan operation). DOWNTUBE & MOUNT ASSEMBLY NOTE: HALL CABLE PLUG HAS BUILT-IN ALIGNMENT TAB.
  • Page 12 2. On the communication wiring terminal strip, Modbus Address Settings - Dipswitch 3 remove the 24V (brown-white) wire and cap with Modbus Position Position Position Position Position Position a wire nut or heat shrink. Additionally, remove the Address 6, 7, 8 stranded silver drain wire that is attached to the circuit board mounting screw and isolate from all circuit board components using heat shrink.
  • Page 13 4. Attach the dead-end of the safety cable to the live- 6. Tighten the nuts on the steel cable clamps using a end using the supplied 0.188 in. u-bolt steel cable. 7/16 in. socket and torque to 54 in∙lbf (6.10 N∙m), alternating between nuts until reaching proper IMPORTANT: The first steel cable clamp must be torque.
  • Page 14: Guy Wire Installation

    Guy Wire Installation IMPORTANT: Guy wires must be installed 45º to 60º IMPORTANT: Steel cable clamps consist of two parts: from vertical to ensure proper functioning. the u-bolt and the saddle. Steel cable clamps must be installed with the u-bolt over the dead-end of the guy Standard Steel Cable Clamp wire and the saddle over the live-end of the guy wire.
  • Page 15 ® Gripple Hardware (Optional) 3. Attach all (4) turnbuckles to the guy wire attachment ring located on the downtube using IMPORTANT: Guy wires must be installed 45º to 60º (4) supplied quick links. Pull the loose end of each from vertical to ensure proper functioning. guy wire through the No.
  • Page 16 Components required from Bag # 915066 OR 854832: 4. Repeat steps 1 through 3 on remaining airfoil blades. Torque the installed bolts to 25 ft∙lbf • Airfoil Blade (3 OR 6) (34 N∙m). • Winglet (3 OR 6) • #10 – 12 x 3/4 in. Screw (6 OR 12) •...
  • Page 17: Hub Plate Installation

    Hub Plate Installation Components required from Bag # 915066 OR 854832: • Hub Plate (1) • 1/4 in. – 20 x 1 in. Stainless Steel Machine Screw (4) Hardware/Tools Needed (Not Included): • Torque Wrench 1. Align (4) holes in the faceplate with the (4) U-nuts on the hub retention bracket.
  • Page 18 Communication Wiring & Fan Control Installation The following instructions apply to fans that were supplied with plug-and-play factory wiring. IMPORTANT: DS fans must be installed with the supplied CAT-5e communication cable or DANGER shielded CAT-5e (by others) that complies with Always disconnect, lock and tag power source before the following specifications.
  • Page 19: Power Wiring Installation

    c. Repeat step 5b. for subsequent fans until all Power Wiring Installation fans in the chain are connected in series. DANGER d. Follow the “Fan Networking” instructions on Always disconnect, lock and tag power source before page 11 to complete network setup for the fans. installing or servicing.
  • Page 20: Pre-Start-Up Checks

    Be sure to follow all national and performance. local codes for electrical installation. SINGLE PHASE (LOW VOLTAGE 208-277V) Fuse Sizing Chart DS-3 (8 to 24 ft.) & DS-6 (8 to 18 ft.) POWER CABLE FROM FAN L2/N L2/N 500W Motor...
  • Page 21: Operation

    Operation IMPORTANT: If unusual vibration or oscillating of this manual if a problem develops. movement is observed during fan operation, 2. With the system in full operation, measure current immediately discontinue use of the fan and contact the input to the VFD and compare with the FLA ratings manufacturer or a suitably qualified maintenance/repair in the table above to determine if the motor/VFD technician.
  • Page 22: Troubleshooting

    Troubleshooting Each fan bears a manufacturer’s nameplate with the DANGER fan’s model number and a unique serial number for Disconnect and secure to the ‘OFF’ position all identification. This information will assist the local electrical power to the fan prior to inspection or representative and the manufacturer in providing service servicing.
  • Page 23: Modbus Registers

    Modbus Registers The DS fan’s VFD is configured for Modbus RTU communication as standard. The Modbus register list is for applications where a building management system or field-supplied control are to be used for fan operation. Register Name R/W Retentive Signed Format...
  • Page 24: Maintenance Log

    As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature.

This manual is also suitable for:

Ds-3Ds-6

Table of Contents