Table of Contents Section Page Table of Contents ..............................3 Warranty Registra琀椀on ............................9 Warranty Inspec琀椀on Report ............................9 Inspec琀椀ons ................................11 Pre-Delivery ................................11 Delivery ................................... 12 A昀琀er-Sale ................................. 13 Serial Number Loca琀椀on............................14 Owner Register ..............................15 Foreword to the Owner ............................16 INTRODUCTION ..............................
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Handle Chemical Products Safely ........................26 Operate Hydraulics Safely ........................... 26 Use Safety Lights and Devices ..........................27 Keep Riders O昀昀 Machine ............................. 27 Observe Maximum Transport Speed ........................27 EC Compliance No琀椀昀椀ca琀椀on ..........................28 Use a Signal Person ............................. 28 Tow Loads Safely ..............................
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A琀琀ach the Machine to the Tractor .......................... 44 A琀琀ach Warning Light Plug ............................44 Connect Rate Controller or Nutrient Applicator System Wiring ................45 Make Proper Hose Connec琀椀ons..........................45 SCV Iden琀椀昀椀ca琀椀on Chart............................46 TRANSPORTING ..............................47 Following Safe Transport Procedures ........................47 Preparing the Machine for Transport ........................
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Filling Fresh Water Rinse Tank ..........................61 FIELD OPERATION ..............................62 Opera琀椀on Procedure ............................... 63 LUBRICATION & MAINTENANCE ........................... 64 Lubrica琀椀ng and Maintaining the Machine Safely ....................64 Lubricant Storage ..............................64 Grease ..................................64 Greases for Air Temperature Ranges........................64 Alterna琀椀ve and Synthe琀椀c Lubricants ........................
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Face Seal Adjustable Stud End O-Ring Installa琀椀on ....................78 Face Seal Straight Stud End O-Ring Installa琀椀on ....................78 Fi琀ng Installa琀椀on ............................... 78 Assembly Torque ..............................78 SAE Face Seal and O-Ring Stud End Fi琀ng Torque Chart ..................79 Table of Contents 3PT Sprayer 963P / 963PTF Page 7...
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This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date_____________________ Owner’s Signature________________________________________________________ White - FAST Yellow - Dealer Pink – Customer Warranty Registration...
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FAST 963P / 963PTF Series Sprayer SPRAYER SERIAL NUMBER _______________________________ DATE PURCHASED ______________/_____/__________ NOZZLE SPACING _______________________________ PUMP MANUFACTURER: (CIRCLE ONE) ACE FMCSC-205F-HYD-304 ACE 255F-304 WET SEAL ACE 255F-304 PWM WET SEAL ACE FMC-750-HYD OASIS ACE FMC-750 OASIS PWM HYPRO 9306C-HM1C...
Inspections Pre-Delivery After the machine has been completely assembled, inspect it to be sure it is in good running order before delivering it to the customer. Ensure each item is found satisfactory or proper adjustment to the item(s) is made. The following checklist is a reminder of points to inspect.
Delivery The following checklist is a reminder of information which should be conveyed directly to the customer at the time the machine is delivered. Check off each item as it is fully relayed to the customer. o Tell the customer to use proper tools. o Explain to the customer that the life expectancy of this or any other machine depends on regular lubrication as directed in Operator's Manual.
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After-Sale The following is a suggested list of items to be checked at a dealer-customer mutually agreeable time during the first operating season. o Check with the customer as to performance of machine. Make certain proper operating adjustments are understood. o If possible, operate the machine to see that it is functioning properly.
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Serial Number Location Always give your dealer the Serial Number of your 3PT Sprayer when ordering parts or requesting service or other information. The Serial Number is on a tag attached to the 3PT Carrier. Please mark the number in the spaces provided in this Manual for easy reference.
Owner Register Model Number Serial Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Owner Register 3PT Sprayer 963P / 963PTF Page 15...
Foreword to the Owner Congratulations on your choice of an 3PT Sprayer to complement your agricultural operation! READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This Manual and safety signs on your machine may also be available in other languages.
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TIRE MANUFACTURER'S warranty applicable to your machine may not apply outside U.S. If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify you of any issues or product improvements.
Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation. Warranty is provided as part of Fast Ag Solutions’ support program for customers who operate and maintain their equipment as described in this Manual. The warranty is explained on the warranty certificate you should have received from your dealer.
INTRODUCTION Machine Components This 3PT boom sprayer is meant to distribute chemicals over a wide area. The system is pressurized by a hydraulic pump that provides flow for tank agitation, tank rinsing, and boom pressure. A hand wash tank is mounted on the side of the carrier.
INTRODUCTION Fence Row Nozzles Fence Row Nozzles are equipped to provide coverage next to a fence or at the edge of a field. Open the inline valve when spraying next to a fence and turn it off when in the field.
Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Fast Ag Solutions dealer. There can be additional safety information contained on This is a Safety Alert Symbol. When you see...
SAFETY General Safety Protect Against Noise Prepare for Emergencies Prolonged exposure to loud noise can cause impairment or loss of hearing. Be prepared if a fire starts. Wear a suitable hearing protective device Keep a first aid kit and fire extinguisher such as earmuffs or earplugs to protect handy.
If there is a failure in the Replace worn or damaged hose assemblies hydraulic system, unsupported or raised immediately with Fast Ag Solutions approved equipment could suddenly lower, causing replacement parts. serious personal injury or death.
Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. Do not attempt to mount a tire unless you have the proper equipment and experience Store Attachments Safely to perform the job.
SAFETY Handle Agricultural Chemicals Safely Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous Always have the tractor stop on level ground chemicals used with FAST equipment when raising or lowering wings. Operate the include such items as lubricants, coolants, machine from tractor seat only. If chemicals paints, and adhesives.
SAFETY Use Safety Lights and Devices Observe Maximum Transport Speed Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, CAUTION: Be sure all bystanders are and use turn signal lights.
Do not use the loads with or without brakes that are too machine for transporting product(s) heavy for the tractor or are towed too fast can on public roads. cause loss of control. Consider the total weight of the equipment and its load.
Ensure that the lights and reflective markings leaving the roadway. or emblems are clean and visible. Contact IMPORTANT: When transporting the your Fast Ag Solutions dealer for lights and machine on a roadway, ALWAYS USE lighting harnesses. appropriate lamps and devices for...
SAFETY adequate warning to operators of Gloves - Non-absorbent gloves should be other vehicles. worn at all times when handling, mixing, and applying pesticides. Neoprene has been Refer to Use Safety Lights and Devices. found to be superior to rubber in resisting the penetration of pesticides.
SAFETY recommended container only. Improper mixing can damage the crops or not affect the pests. Storage Only use the quantity of chemical product(s) required for the job. Store chemicals only in their original containers under lock and key to prevent children or animals from touching them.
SAFETY Replace Safety Signs Replace missing or damaged safety signs. Use this Operator’s Manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this Operator's Manual. Wing SAFETY 3PT Sprayer 963P / 963PTF...
SAFETY Safety Features A. SMV Emblem Identifies slow-moving equipment and alerts traffic approaching from the rear. B. Reflectors Alert other drivers to the machine’s presence and width of slow-moving machinery on roadways. C. Warning Lights Alert other drivers to the machine’s presence and width of slow-moving machinery on roadways and signal turns.
Fast Ag Solutions follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the FAST 3PT Sprayer must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this Manual.
SPECIFICATIONS SPECIFICATIONS Tractor Power, Size Recommendation Use the machine with a tractor providing drawbar power in the following ranges: Tractor Power, kW Quick Hitch Model (HP) Compatibility 963P 75 (101) Cat. 2 & 3 963PTF Hydraulic System Requirements A tractor hydraulic system with ISO hydraulic couplers is required. Tractor Selective Control Valves (SCV) at the listed flowrates and pressure are required for following: Circuit SCV Function...
PREPARING THE MACHINE PREPARING THE MACHINE Use the Tractor Operator’s Manual Always refer to tractor operator's manual for specific detailed information regarding operation of equipment. Break-In TIGHTENING HARDWARE for all torque values. After 1/2 hour of operation: 1. Tighten all critical fasteners and hardware to their required torque. 2.
Pre-Operation Checklist Efficient and safe operation of the machine requires that each Operator reads and understands operating procedures and all related safety precautions outlined in this section. A pre-operational checklist is provided for the Operator. It is important for both personal safety and maintaining the good mechanical condition of the Sprayer that this checklist be followed.
CONTROLS CONTROLS Boom Function Control Box Spray Circuit Controller microprocessor-based controller available to set, monitor, adjust, and display several spray circuit parameters for the operator. Review and follow the calibration procedure at the start of the season and when changing chemicals or nozzles. Familiarize yourself with each controller function and control before starting.
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CONTROLS and down to lower. Release the switch, the right boom will stop moving and it will remain in position. Use this function to raise the tip of the boom to clear obstructions. D. Main Wing Switch: This spring- loaded-to-neutral-center toggle switch controls the field-to-transport function.
CONTROLLER INSTALLATION CONTROLLER INSTALLATION Mount the box next to the sprayer controller to allow easy access. Connect to 12-volt power port. The box’s fuse is an AGC-10 Each control box should be mounted in the amp. tractor cab. Spray Circuit Controller Plug the wiring harness from the trailer into the plug on the pigtail that comes from the Boom Function Control Box.
Requirements. Change the regulations. choice of the Sprayer model if Various safety lights and devices are required. Do not operate unless available from your Fast Ag Solutions dealer. tractor and implement hydraulics are compatible. 6. Connect Hydraulics ATTACHING and DETACHING...
ATTACHING and DETACHING must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.
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ATTACHING and DETACHING SCV Identification Chart Legend SCV ID Tractor Flow Type Hose Color SCV Function Return Blue Main Fold Return Pressure Green Main Fold Pressure Return Yellow Product Pump Return Pressure Product Pump Pressure Return Pressure Return Pressure Return Pressure IMPORTANT: Hose colors do not match SCV color Hydraulic System Requirements...
Wings Fold Switch (E) to their Various safety devices are available from transport position. your Fast Ag Solutions dealer. Keep safety 3. Tilt the main wings up with Tilt items in good condition. Replace missing or Switches (A) and (C).
Check local governmental regulations. Various safety lights and devices are Figure 7: Boom cylinder valve available from Fast Ag Solutions dealer. Keep safety items in good condition. Replace missing or damaged items. During periods of limited visibility, use pilot vehicles and use extra lights on the machine.
TRANSPORTING Caution for All Machines Unfolding/Extending the Boom CAUTION: When transporting the machine on a smooth surface road, do not exceed the maximum transport speed of 32 km/h (20 MPH). Reduce speed considerably when traveling over rough ground. WARNING: Prevent serious injury or death.
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TRANSPORTING Figure 10: Transport lock pins (both sides) 1. Place all controls in neutral, stop the engine, set the parking brake, and remove the ignition key before dismounting. 2. Retract the transport lock pins from their cradles. 3. Open the valve to the boom lift cylinder that allows it to lower.
HYDRAULIC FLOW HYDRAULIC FLOW 4. Adjust tractor flow control to minimum flow setting (Turtle). Regulating Hydraulic Flow to the 5. Move hydraulic lever “Lower/Retract” position start Pump pump. Locate your tractor model and follow the 6. Adjust tractor flow control until the appropriate setup instructions.
HYDRAULIC FLOW 5. Adjust “Rabbit/Turtle” flow control and agitation valve(s) to get desired injection pressure. Open Center System (Open) Select motor size closest to tractor’s hydraulic system capacity. Regulate oil flow with motor NEEDLE VALVE. If using this system (not recommended), an open-center to folding-block conversion is advised.
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HYDRAULIC FLOW Tractor SCV Functions Identification Chart connections. NOTE: The illustrations in this Manual are for explanatory purposes only. Your control system may differ in appearance and function. Figure 17: SCV II Pushed Forward When the tractor’s SCV II is pushed forward, the following functions are enabled: 1.
SPRAYER CALIBRATION SPRAYER CALIBRATION A sprayer can only apply the proper amount of chemicals when each component in the system is functioning properly. Chemical action in the field is dependent upon the accurate application of minute amounts of the spray compound. A complete calibration of the machine is required at the start of each season or when changing chemicals during the spray season.
SPRAYER CALIBRATION at 20 PSI. Increase or decrease pressure as 1. Fill the tank full of water (no required to obtain the desired flow rate. chemicals.) 2. Check that all screens are clean. CAUTION: Never calibrate nozzles 3. Set the chemical system and boom with active chemical in the tank.
SPRAYER CALIBRATION 3. With the tank half-full of water, drive Table Recalibration recommended per speed chosen. the tractor and sprayer through the measured distance. IMPORTANT: Always operate at the 4. Record the time required to travel the engine RPM that will be used while measured distance.
ADJUST GROUND SPEED For row crop spraying ADJUST GROUND SPEED Start at one edge of the field and go back and forth until the field is completed. It will be necessary to establish a travel speed and then set the flow to give the Be sure the sprayer is calibrated, the nozzle desired application rate.
PREPARING THE LIQUID SYSTEM PREPARING LIQUID SYSTEM A - Screen The liquid system is equipped with a screen (A) in its suction line to remove dirt and CAUTION: Prevent serious injury or impurities. death Clean Strainer Filter Check the chemical or fertilizer M/SDS for proper handling instructions.
FILLING THE TANK FILLING THE TANK CAUTION: Prevent serious injury or death. Check chemical or fertilizer M/SDS for proper handling instructions. Toxic chemicals can enter the body by breathing spray or contact with bare skin. Do not take a chance with your health and safety.
FIELD OPERATION FIELD OPERATION CAUTION: Stay away from wing pinch points when folding or extending wings. Keep others away. WARNING: Do not burn chemical containers as toxic fumes could CAUTION: Stay away from power lines contaminate the area. when extending or folding wings. Electrocution can occur without direct WARNING: Do not discard chemical contact.
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FIELD OPERATION Operation Procedure Boom Tilt Follow this procedure when using the sprayer: 1. Attach the Sprayer to the machine (see ATTACHING and DETACHING.) 2. Review and follow the pre-operation checklist (see Pre-Operation Checklist.) 3. Review the location and function of all controls (see CONTROLS.) 4.
LUBRICATION & MAINTENANCE LUBRICATION & MAINTENANCE Grease Lubricating and Maintaining the Machine Safely CAUTION: To help prevent serious injury or death to you or others caused by unexpected movement, be sure to service machine on a level surface. If the machine is connected to a tractor, engage the tractor’s parking brake, place the Greases for Air Temperature Ranges tractor’s transmission in PARK, shut off the...
LUBRICATION & MAINTENANCE Re-refined base stock products may be used finished lubricant meets performance requirements. Lubrication Maintenance Intervals Perform each lubrication service illustrated in this section. Use a hand-held grease gun for all greasing. Wipe the implements’ grease fittings with a clean cloth before greasing to avoid injecting dirt or debris.
LUBRICATION & MAINTENANCE Each 50 Hours or Weekly Before and After Each Season • Grease the boom fold hinges’ upper • pivot (both sides) As Required Grease breakaway pivot • (4/boom) • Grease the boom fold hinges’ lower pivot (both sides) Grease outer boom...
LUBRICATION & MAINTENANCE Cleaning Filters The fluid in the Sprayer is continually being filtered through a screen filter in the boom control feed line, agitation, and boom feed lines. The Sprayer must have clean water to prevent clogging of the screens and inline check valves when in use.
LUBRICATION & MAINTENANCE Rinse Tank 10. Rinse the system thoroughly with clean water and flush out the booms. WARNING: Do not enter the tank at 11. Drain the entire system and let it dry. any time. Daily To Remove Esters of 2, 4-D and MCPA At the end of the working day, clean the Formations system using this procedure:...
SERVICE SERVICE Work in a Clean Area Practice Safe Maintenance Before starting a job: • Clean the work area and the machine. Make sure have • necessary tools to do your job. Understand all service procedures before Have the right parts on-hand. •...
Replace worn or damaged hose assemblies A. Piston immediately with Fast Ag Solutions approved B. Rod Guide or Gland replacement parts. SERVICE 3PT Sprayer 963P / 963PTF...
Worn or damaged hose assemblies can fail during should replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. CAUTION: If an incorrectly rated hose is used, machine damage, injury, or death could occur. If hoses are to be fabricated, ensure that the...
SERVICE Aligning Booms The booms on each machine are designed with set screw adjustments that provide a method to adjust for straightness. By keeping the booms straight, the sprayer produces a consistent clearance to the crop. 1. Place the machine in its field configuration with the boom at a comfortable working height.
PREPARING FOR STORAGE PREPARING FOR STORAGE 12. Install the machine’s storage stands. 13. Move the machine to a storage position. CAUTION: Store the unit in an area 14. Select an area that is dry, level, and away from human activity. Do not free of debris.
TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Filter screen plugged Clean chemical line screens Check and repair or replace Pump worn pump Check for collapsed suction System loses pressure. Faulty suction hose hose. Replace hose Faulty regulator Replace regulator Hose leaking Tighten hose or replace hose Return hose plugged Clean or replace hose Calibrate sensor.
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Pull connections apart. Clean Poor connection Controller doesn't control terminals. Reconnect sprayer. No power Connect power wire Refer to Controller Manual Refer to Controller Manual Booms bouncing. Traveling too fast Slow down TROUBLESHOOTING 3PT Sprayer 963P / 963PTF Page 76...
TIGHTENING HARDWARE TIGHTENING HARDWARE Check the tightness of ALL BOLTS, U-BOLTS, and CAP SCREWS after the first 10-15 hours of operation and again at end of the first week (50 hours) of operation. Tighten all bolts to torques specified unless otherwise noted. Check tightness of hardware periodically. Figure 27: Common metric bolt grade markings Metric Bolt and Screw Torque Values Screw...
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TIGHTENING HARDWARE Figure 28: Common imperial bolt grade markings Unified Inch Bolt and Screw Torque Values SAE Grade 1 SAE Grade 2 SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Screw Size Lubricated Lubricated Lubricated Lubricated lb.- lb.- lb.- N-m lb.-in.
TIGHTENING HARDWARE Face Seal Fittings Assembly & Installation - All Pressure Applications Face Seal O-Ring to Stud End Installation 1. Inspect the fitting surfaces. They must be free of dirt and defects. 2. Inspect the O-ring. It must be free of damage and defects. 3.
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TIGHTENING HARDWARE SAE Face Seal and O-Ring Stud End Fitting Torque Chart SAE Face Seal and O-Ring Stud End Fitting Torque Chart - Standard Pressure-Below 27.6 MPA (4,000 PSI) Nominal Tube OD O-Ring Face Seal/ Bulkhead Jam O-Ring Straight, Adjustable, and External Hose ID Tube Swivel Nut Nut Torque...
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