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Related Manuals for Fast DP18L
Summary of Contents for Fast DP18L
- Page 1 DP18L / DP24L - 40' / 60' LIQUID DURAPLACER OWNERS MANUAL– 2023...
- Page 2 820046 DP18L / DP24L - 40' / 60' Liquid DuraPlacer 2023-07-28...
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Page 3: Table Of Contents
Keep Riders Off Machine ............................8 Observe Maximum Transport Speed ........................8 EC Compliance Notification ........................... 9 Use a Signal Person ............................... 9 Use a Safety Chain ..............................9 Tow Loads Safely ..............................9 Liquid DuraPlacer DP18L / DP24L Page i... - Page 4 Check Track Alignment ............................29 Track Alignment Procedure ..........................30 ATTACHING and DETACHING ..........................31 Attach the Machine Safely ............................31 Attach the Machine to the Tractor .......................... 31 Attach Safety Chain to Tractor ..........................32 Liquid DuraPlacer DP18L / DP24L Page ii...
- Page 5 Clean Strainer Filter ..............................46 FILLING THE TANK ..............................47 Filling the Product Tank ............................47 Filling Fresh Water Rinse Tank ..........................47 Use Tank Fill Marker ..............................48 Pump & Pressure ..............................48 Liquid DuraPlacer DP18L / DP24L Page iii...
- Page 6 Metric Bolt and Screw Torque Values ........................61 Unified Inch Bolt and Screw Torque Values ......................62 Face Seal Fittings Assembly & Installation - All Pressure Applications ..............63 Face Seal O-Ring to Stud End Installation ......................63 Liquid DuraPlacer DP18L / DP24L Page iv...
- Page 7 Face Seal Adjustable Stud End O-Ring Installation ....................63 Face Seal Straight Stud End O-Ring Installation ....................63 Fitting Installation ............................... 63 Assembly Torque ..............................63 SAE Face Seal and O-Ring Stud End Fitting Torque Chart ..................64 Liquid DuraPlacer DP18L / DP24L Page v...
- Page 8 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.
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Page 9: Warranty Registration
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date_____________________ Owner’s Signature________________________________________________________ White - FAST Yellow - Dealer Pink – Customer Liquid DuraPlacer DP18L / DP24L Page vii... - Page 10 FAST DP18L / DP24L Series DuraPlacer DURAPLACER SERIAL NUMBER _______________________________ DATE PURCHASED ______________/_____/__________ TANK SIZE (CIRCLE ONE) 1800 Gal. 2400 Gal. NUMBER OF ROW UNITS ___________________________________ PUMP MANUFACTURER: (CIRCLE ONE) ACE 255F-304 WET SEAL ACE FMC-750-HYD OASIS ACE 255F-304 PWM WET SEAL...
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Page 11: Inspections
Transport pins are inserted in the transport holes. This machine has been thoroughly checked and to the best of my knowledge is ready for delivery to the customer. Signed: _________________________ Date: _________________________ Liquid DuraPlacer DP18L / DP24L Page ix... -
Page 12: Delivery
To the best of my knowledge, this machine has been delivered ready for field use, and the customer has been fully informed as to its proper care and operation. Signed: _________________________ Date: ________________________ Liquid DuraPlacer DP18L / DP24L Page x... -
Page 13: After-Sale
Ask the customer if recommended periodic lubrication has been performed. o Review the Operator's Manual with the customer and stress the importance of proper lubrication and safety precautions. Signed: _________________________ Date: _________________________ Liquid DuraPlacer DP18L / DP24L Page xi... -
Page 14: Owner Register
Owner Register Model Number P.I.N. Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Liquid DuraPlacer DP18L / DP24L Page xii... -
Page 15: Foreword To The Owner
THIS LIQUID DURAPLACER IS DESIGNED SOLELY for use in customary agricultural or similar operations for the purpose of strip freshening row crops (“Intended Use”). Use in any other way is considered as contrary to the Intended Use. The manufacturer accepts no liability for damage Liquid DuraPlacer DP18L / DP24L Page xiii... - Page 16 TIRE MANUFACTURER'S warranty applicable to your machine may not apply outside U.S. If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify you of any issues or product improvements.
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Page 17: Introduction
Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation. Warranty is provided as part of Fast Ag Solutions’ support program for customers who operate and maintain their equipment as described in this Manual. The warranty is explained on the warranty certificate you should have received from your dealer. -
Page 18: Safety
Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Fast Ag Solutions dealer. There can be additional safety information contained on This is a Safety Alert Symbol. When you see... -
Page 19: General Safety
Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any SAFETY Liquid DuraPlacer DP18L / DP24L Page 3... -
Page 20: Support Raised Equipment
If there is a failure in the Replace worn or damaged hose assemblies hydraulic system, unsupported or raised immediately with Fast Ag Solutions approved equipment could suddenly lower, causing replacement parts. serious personal injury or death. -
Page 21: Inspect Lift Circuit Hoses
Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. Do not attempt to mount a tire unless you have the proper equipment and experience Store Attachments Safely to perform the job. -
Page 22: Dispose Of Waste Properly
Avoid inhaling vapor, aerosol, or dust. Always have soap, water, and a towel available when working with chemicals. If a chemical contacts skin, hands, or face, wash SAFETY Liquid DuraPlacer DP18L / DP24L Page 6... -
Page 23: Handle Chemical Products Safely
A Material Safety Data Sheet (M/SDS) provides specific details chemical Tow the machine behind a properly equipped products: physical and health hazards, tractor only. safety procedures, and emergency response techniques. SAFETY Liquid DuraPlacer DP18L / DP24L Page 7... -
Page 24: Use Safety Lights And Devices
Use additional caution and reduce speed when towing under adverse surface conditions, when turning, and when on inclines. For transport, the weight of the SAFETY Liquid DuraPlacer DP18L / DP24L Page 8... -
Page 25: Ec Compliance Notification
Consider the total weight of the equipment and its load. -
Page 26: Avoid Overhead Power Lines
Ensure that the lights and reflective markings WARNING: Keep away from overhead or emblems are clean and visible. Contact power lines. Serious injury or death your Fast Ag Solutions dealer for lights and may result. lighting harnesses. Proceed cautiously under overhead power Always follow local and national regulations lines and around utility poles. -
Page 27: Transport Safely
IMPORTANT: When transporting the machine on a roadway, ALWAYS USE appropriate lamps and devices for adequate warning to operators of other vehicles. Refer to Use Safety Lights and Devices. SAFETY Liquid DuraPlacer DP18L / DP24L Page 11... -
Page 28: Replace Safety Signs
Replace missing or damaged safety signs. Use this Operator’s Manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this Operator's Manual. Hitch Hitch SAFETY Liquid DuraPlacer DP18L / DP24L Page 12... -
Page 29: Wing
SAFETY Wing Wing SAFETY Liquid DuraPlacer DP18L / DP24L Page 13... -
Page 30: Main Frame
SAFETY Main Frame Wheel and Tracks SAFETY Liquid DuraPlacer DP18L / DP24L Page 14... -
Page 31: Safety Features
The customer is responsible for understanding and complying with all local, regional, and national requirements regarding roadway transport. SAFETY Liquid DuraPlacer DP18L / DP24L Page 15... -
Page 32: Sign-Off Form
SAFETY Sign-Off Form Fast Ag Solutions follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the FAST Liquid DuraPlacer must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this Manual. -
Page 33: Specifications
15 LPM (4 GPM) case drain) (3000 psi) 20,684 kPa (206.8 bar) Hitch-Tongue Lift Cylinder 15 LPM (4 GPM) (3000 psi) Chemical/Fertilizer Pump Drive 20,684 kPa (206.8 bar) 61 LPM (16 GPM) Motor (3000 psi) SPECIFICATIONS Liquid DuraPlacer DP18L / DP24L Page 17... -
Page 34: Machine Dimensions & Specifications
3.5m (11ft. 6in.) Tank size 6814 L (1800 Gal.) 9085 L (2400 Gal.) Quick-Fill Size 76mm (3in.) Delivery Type Injection Standard Hydraulic Pump ACE 255F-304 WET SEAL Hydraulic Down Pressure Hydraulic Wing Kick SPECIFICATIONS Liquid DuraPlacer DP18L / DP24L Page 18... -
Page 35: Preparing The Machine
Remove all entangled material. Raise the toolbar and turn the metering pump slightly. Check that there is liquid coming out at each application site. Unplug or connect lines as required. Replace any plugged nozzles or tubes. PREPARING THE MACHINE Liquid DuraPlacer DP18L / DP24L Page 19... -
Page 36: Axles, Tires, And Tracks
3/4” bolts to 271 N-m (200 ft-lbs.). Repeat for other side. Remove the axle bolts (F) and slide the axles (B) out of shipping holes (C). AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 20... -
Page 37: Axle Width Chart - Singles
AXLES, TIRES, and TRACKS Axle Width Chart – Singles Figure 2: 20k (for 1800 Gal.) 72"-144" axle Figure 3: 25k (for 2400 Gal.) 80"-120" axle AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 21... -
Page 38: Axle Width Chart - Tracks
AXLES, TIRES, and TRACKS Axle Width Chart – Tracks AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 22... -
Page 39: Checking Tire Pressure
227 kPa (2.28 bar) (33 psi) Outer NOTE: Tire pressure is directly linked to its Load Rating (LR###). Make sure of the load rating of the tire before adding any air to the tire. AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 23... -
Page 40: Checking Wheel Nuts
Check tightness of all wheel nuts (A) and (B) during the first week of operation and periodically after that. Tighten all wheel bolts to specification. Item Specification (A) Main Frame Wheel Nut 359 N-m (265 ft-lbs.) (B) Gauge Wheel Nut 95 N-m (70 ft-lbs.) AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 24... -
Page 41: Track Use
Break-In Overview Avoid roading at high speeds with a new set of tracks or wheels, especially during first 50-100 operating hours. Damage to drive lugs and wheels may result. AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 25... - Page 42 After the initial 100-hour break-in and alignment, a long-term break-in process (up to 400 hours) will likely occur. During this period, maximize the exposure of tracks to soft soil and minimize high speed, heavily loaded transport operation. AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 26...
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Page 43: Track Wear & Trash Buildup
Inspect for loose, damaged, or missing parts. Repair or replace parts before entering the field. 1. Remove any debris or material buildup on the tops of frame reaction arms. Buildup can wear down rubber on wheels. AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 27... -
Page 44: Track Service
3. Look over mid rollers and idler wheels for visible cracks around the bolt pattern or the rim. If seen, contact your Fast Ag Solutions dealer for the best recommendation of repair or replacement. -
Page 45: Check Track Alignment
5. If the shim fits freely between the lugs and mid-roller on both sides of the undercarriage, the alignment is correct. It the shim binds and does not fit between the mid-rollers / guide lugs, track adjustment is necessary. AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 29... -
Page 46: Track Alignment Procedure
5. When alignment is complete, reinstall the lock plates and tighten cap screws to their required torque specification of 130 N-m (95 ft-lbs.). AXLES, TIRES, and TRACKS Liquid DuraPlacer DP18L / DP24L Page 30... -
Page 47: Attaching And Detaching
5. Check that DuraPlacer hydraulic system compatible with tractor’s hydraulics: Hydraulic System Requirements. Change the choice DuraPlacer model required. Do not operate unless tractor and applicator hydraulics are compatible. 6. Connect Hydraulics ATTACHING and DETACHING Liquid DuraPlacer DP18L / DP24L Page 31... -
Page 48: Attach Safety Chain To Tractor
Always replace a safety chain if one or more links or end fittings are broken, stretched, or otherwise damaged. ATTACHING and DETACHING Liquid DuraPlacer DP18L / DP24L Page 32... -
Page 49: Make Proper Hose Connections
Replace damaged hoses. IMPORTANT: All hydraulic couplers must be clear of debris, dust, and sand. Use protective caps on fluid openings until ready make connection. Foreign material damage the hydraulic system. ATTACHING and DETACHING Liquid DuraPlacer DP18L / DP24L Page 33... -
Page 50: Scv Identification Chart
Product Pump Pressure Return Black Raise Hitch (Rod End) Pressure White Lower Hitch (Base End) Return Pressure IMPORTANT: Hose colors do not match SCV color Hydraulic System Requirements for system compatibility. ATTACHING and DETACHING Liquid DuraPlacer DP18L / DP24L Page 34... -
Page 51: Detach Machine From Tractor
Relieve hydraulic system 4. Tighten the hex bolts to 873 N-m (644 pressure before disconnecting ft-lbs.) hydraulic hoses. 3. Disconnect hydraulic hoses and place them in their storage position. ATTACHING and DETACHING Liquid DuraPlacer DP18L / DP24L Page 35... -
Page 52: Transporting
Various safety devices are available from 2. Push SCV II forward in continuous your Fast Ag Solutions dealer. Keep safety mode to supply oil to the fold valve items in good condition. Replace missing or functions. -
Page 53: Transport Notes And Checks
Check local governmental regulations. Various safety lights and devices are available from Fast Ag Solutions dealer. Keep safety items in good condition. Replace CAUTION: Be sure all bystanders are missing or damaged items. -
Page 54: Caution For All Machines
Position and hold until wings are wings on you or others. unfolded. Wings will be laterally in- line with the center section when fully unfolded. TRANSPORTING Liquid DuraPlacer DP18L / DP24L Page 38... - Page 55 1/4 turn at a time. c. Do not exceed 1500 PSI. 12. Pull SCV I backward to fully raise toolbar and kick wings up. 13. Toolbar is now ready for field application. TRANSPORTING Liquid DuraPlacer DP18L / DP24L Page 39...
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Page 56: Hydraulic Flow
3. Shut off toolbar boom and agitation 5. Adjust “Rabbit/Turtle” flow control valves if equipped. and agitation valve(s) to get desired 4. Adjust tractor flow control to minimum injection pressure. flow setting (Turtle). HYDRAULIC FLOW Liquid DuraPlacer DP18L / DP24L Page 40... -
Page 57: Open Center System (Open)
Figure 10: SCVI Pulled Backward When the tractor’s SCV I is pulled backward, the following functions are enabled: 1. Raises main lift, 2. Raises wings, and 3. Raises wing kicks. HYDRAULIC FLOW Liquid DuraPlacer DP18L / DP24L Page 41... - Page 58 Figure 13: SCV III Pushed Forward backward, following functions enabled: When the tractor’s SCV III is pushed forward, the following functions are enabled: 1. Raises hitch/pintle. 1. Engages product pump for applying. HYDRAULIC FLOW Liquid DuraPlacer DP18L / DP24L Page 42...
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Page 59: Down Pressure (Kick) Orifice Adjustment
6. Continue to adjust the set screws until the toolbar lowers evenly. 7. Tighten the jam nuts when finished. HYDRAULIC FLOW Liquid DuraPlacer DP18L / DP24L Page 43... -
Page 60: Adjust Depth Control
A. Spacer Install spacers (A) on the toolbar lift cylinders’ ram to give the required machine depth. The toolbar can then be fully lowered and always return to the same depth. ADJUST DEPTH CONTROL Liquid DuraPlacer DP18L / DP24L Page 44... -
Page 61: Adjust Ground Speed
Effective results require that liquid be applied at a consistent depth in a consistent manner. Machine bouncing will prevent this required consistency. ADJUST GROUND SPEED Liquid DuraPlacer DP18L / DP24L Page 45... -
Page 62: Preparing The Liquid System
IMPORTANT: Do not over tighten the canister and crack its head. 6. Install the screen in the canister and tighten by hand. 7. Open the sump valve if there is liquid in the tank. PREPARING THE LIQUID SYSTEM Liquid DuraPlacer DP18L / DP24L Page 46... -
Page 63: Filling The Tank
CAUTION: Add only the amount of other contaminates. liquid to the tank that is required for the job. 1. Position a tender truck or a drive truck next to machine. FILLING THE TANK Liquid DuraPlacer DP18L / DP24L Page 47... -
Page 64: Use Tank Fill Marker
Adjust Hitch Height for further adjustment. Pump & Pressure The Metering Pump (product pump, main pump) is located on the left side in front of the trailer’s tire. FILLING THE TANK Liquid DuraPlacer DP18L / DP24L Page 48... -
Page 65: Chemical Eductor
SIDEWALL RINSE VALVE (C). optional hopper outlet screen is properly seated. 3. Close the lid and lock it by turning it clockwise. Gently lift the lid to ensure CHEMICAL EDUCTOR Liquid DuraPlacer DP18L / DP24L Page 49... -
Page 66: Start-Up
5. Ensure the hopper has been rinsed of chemical residue. Remove hopper outlet screen by pulling it straight up from the outlet and set it aside. CHEMICAL EDUCTOR Liquid DuraPlacer DP18L / DP24L Page 50... -
Page 67: Shutdown
NOTE: Before shutdown, follow the 7. If pump flow has been diverted to the steps outlined in Rinsing the Hopper Cleanload™, divert it back for normal to rinse the container and sidewall. spraying or transfer. CHEMICAL EDUCTOR Liquid DuraPlacer DP18L / DP24L Page 51... -
Page 68: Maintenance
Proper Cleanload™ care depends on the fluid or chemical being used and when the Cleanload™ will be used again. At the end of the spraying season, flush the Cleanload™ with a neutralizing solution for CHEMICAL EDUCTOR Liquid DuraPlacer DP18L / DP24L Page 52... -
Page 69: Lubrication And Maintenance
The temperature limits and service intervals shown in this Manual apply to both Make certain all containers are properly conventional and synthetic lubricants. marked to identify their contents. LUBRICATION and MAINTENANCE Liquid DuraPlacer DP18L / DP24L Page 53... -
Page 70: Lubrication And Maintenance Intervals
8 Intervals hours. Perform each lubrication service illustrated in this section. • Grease the Toolbar Parallel Linkages (both sides) • Grease the Inner Wing Lift Pins (both sides) LUBRICATION and MAINTENANCE Liquid DuraPlacer DP18L / DP24L Page 54... -
Page 71: Each 50 Hours Or Weekly
• Grease the Flip Wing Fold Hinge (both sides) • Grease the Row Units’ Actuation Points o See Yetter 2984 Strip Freshener Manual complete maintenance. • Grease the Gauge Wheels LUBRICATION and MAINTENANCE Liquid DuraPlacer DP18L / DP24L Page 55... -
Page 72: Before And After Each Season
Top Cover and Jack. As Required Grease and lubricate the Mid Wheel, Wedges, Idler, and Mid-Roller Cap Screws with general-purpose grease at hourly interval indicated on their decal(s). LUBRICATION and MAINTENANCE Liquid DuraPlacer DP18L / DP24L Page 56... -
Page 73: Service
Remove rings and other jewelry to prevent On towed implements, disconnect its wiring electrical shorts and entanglement in moving harnesses from the tractor before servicing parts. any electrical system components or welding on the machine. SERVICE Liquid DuraPlacer DP18L / DP24L Page 57... -
Page 74: Support The Machine Properly
A - Piston Replace worn or damaged hose assemblies A. Piston immediately with Fast Ag Solutions approved B. Rod Guide or Gland replacement parts. SERVICE Liquid DuraPlacer DP18L / DP24L... -
Page 75: Replace Hydraulic Hoses
Worn or damaged hose assemblies can fail during should replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. CAUTION: If an incorrectly rated hose is used, machine damage, injury, or death could occur. If hoses are to be fabricated, ensure that the... -
Page 76: Preparing For Storage
Tighten loose fittings. Replace any line that is cut, nicked, or abraded. 10. Touch paint nicks scratches to prevent rusting. 11. Fold inner and outer wings to the transport configuration. PREPARING FOR STORAGE Liquid DuraPlacer DP18L / DP24L Page 60... -
Page 77: Tightening Hardware
M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. TIGHTENING HARDWARE Liquid DuraPlacer DP18L / DP24L Page 61... -
Page 78: Unified Inch Bolt And Screw Torque Values
7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. TIGHTENING HARDWARE Liquid DuraPlacer DP18L / DP24L Page 62... -
Page 79: Face Seal Fittings Assembly & Installation - All Pressure Applications
G. Tube Nut B. Bulkhead Union and Bulkhead Lock H. Swivel Nut Lock Nut C. 90° Swivel Elbow and Tube Nut D. 90° Adjustable Stud Elbow E. Port Plug F. Stud End TIGHTENING HARDWARE Liquid DuraPlacer DP18L / DP24L Page 63... - Page 80 The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size. These torques were established using steel plated connectors in aluminum and brass. TIGHTENING HARDWARE Liquid DuraPlacer DP18L / DP24L Page 64...
- Page 81 Fast Ag Solutions 4130 Commerce Boulevard Windom, MN 56101 1-800-772-9279 Toll Free 1-507-427-3861 Voice 1-507-427-3030 Fax https://fastagsolutions.com/ 820046 Liquid DuraPlacer DP18L / DP24L Page 65...
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