Related Manuals for Fast DP9D
Summary of Contents for Fast DP9D
- Page 1 DP9D / DP13D / DP14D - 40' / 60' OWNERS MANUAL DRY DURAPLACER OWNERS MANUAL – 2023...
- Page 2 820070 Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60' 2023-09-27...
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Page 3: Table Of Contents
Keep Riders O昀昀 Machine ............................8 Observe Maximum Transport Speed ........................8 EC Compliance No琀椀昀椀ca琀椀on ........................... 9 Use a Signal Person ............................... 9 Use a Safety Chain ..............................9 Tow Loads Safely ..............................9 Dry DuraPlacer DP9D / DP13D / DP14D Page i... - Page 4 Track Alignment Procedure ..........................29 ATTACHING and DETACHING ..........................30 A琀琀ach the Machine Safely ............................30 A琀琀ach the Machine to the Tractor .......................... 30 A琀琀ach Safety Chain to Tractor ..........................31 Dry DuraPlacer DP9D / DP13D / DP14D Page ii...
- Page 5 Manufacturer-speci昀椀c Documenta琀椀on ........................45 Prepare the Tank ..............................45 FILLING THE HOPPER TANK (BIN) ......................... 46 Filling the Tank ................................ 46 Air Pressure Adjustment ............................47 LUBRICATION and MAINTENANCE ........................48 Dry DuraPlacer DP9D / DP13D / DP14D Page iii...
- Page 6 Face Seal Adjustable Stud End O-Ring Installa琀椀on ....................57 Face Seal Straight Stud End O-Ring Installa琀椀on ....................57 Fi琀�ng Installa琀椀on ............................... 57 Assembly Torque ..............................57 SAE Face Seal and O-Ring Stud End Fi琀�ng Torque Chart ..................58 Dry DuraPlacer DP9D / DP13D / DP14D Page iv...
- Page 7 Dry DuraPlacer DP9D / DP13D / DP14D Page v...
- Page 8 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.
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Page 9: Warranty Registra琀椀On
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date_____________________ Owner’s Signature________________________________________________________ White - FAST Yellow - Dealer Pink – Customer Dry DuraPlacer DP9D / DP13D / DP14D Page vii... - Page 10 FAST DP9D / DP13D / DP14D Series DuraPlacer DURAPLACER SERIAL NUMBER _______________________________ DATE PURCHASED ______________/_____/__________ BIN MANUFACTURER (CIRCLE ONE) MONTAG LYNX NUMBER OF ROW UNITS ___________________________________ TONNAGE (CIRCLE ONE) 9T Single Bin 13T Dual Bin 14T Single Bin Dry DuraPlacer DP9D / DP13D / DP14D...
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Page 11: Pre-Delivery
Transport pins are inserted in the transport holes. This machine has been thoroughly checked and to the best of my knowledge is ready for delivery to the customer. Signed: _________________________ Date: _________________________ Dry DuraPlacer DP9D / DP13D / DP14D Page ix... -
Page 12: Delivery
To the best of my knowledge, this machine has been delivered ready for field use, and the customer has been fully informed as to its proper care and operation. Signed: _________________________ Date: ________________________ Dry DuraPlacer DP9D / DP13D / DP14D Page x... - Page 13 Ask the customer if recommended periodic lubrication has been performed. o Review the Operator's Manual with the customer and stress the importance of proper lubrication and safety precautions. Signed: _________________________ Date: _________________________ Dry DuraPlacer DP9D / DP13D / DP14D Page xi...
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Page 14: Owner Register
Owner Register Model Number P.I.N. Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Dry DuraPlacer DP9D / DP13D / DP14D Page xii... -
Page 15: Foreword To The Owner
Compliance with and strict adherence to the conditions of operation, service, and repair as specified by the manufacturer also constitute essential elements for the Intended Use. Dry DuraPlacer DP9D / DP13D / DP14D Page xiii... - Page 16 TIRE MANUFACTURER'S warranty applicable to your machine may not apply outside U.S. If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify you of any issues or product improvements.
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Page 17: Introduction
Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation. Warranty is provided as part of Fast Ag Solutions’ support program for customers who operate and maintain their equipment as described in this Manual. The warranty is explained on the warranty certificate you should have received from your dealer. -
Page 18: Safety
Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Fast Ag Solutions dealer. There can be additional safety information contained on This is a Safety Alert Symbol. When you see... -
Page 19: General Safety
SAFETY General Safety Protect Against Noise Prepare for Emergencies Prolonged exposure to loud noise can cause impairment or loss of hearing. Be prepared if a fire starts. Wear a suitable hearing protective device Keep a first aid kit and fire extinguisher such as earmuffs or earplugs to protect handy. -
Page 20: Support Raised Equipment
If there is a failure in the Replace worn or damaged hose assemblies hydraulic system, unsupported or raised immediately with Fast Ag Solutions approved equipment could suddenly lower, causing replacement parts. serious personal injury or death. -
Page 21: Inspect Li昀琀 Circuit Hoses
Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. Do not attempt to mount a tire unless you have the proper equipment and experience Store Attachments Safely to perform the job. -
Page 22: Dispose Of Waste Properly
SAFETY Handle Agricultural Chemicals Safely the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. Replace as necessary. Dispose of Waste Properly Improperly disposing of waste can threaten Chemicals used in agricultural applications the environment and ecosystem. -
Page 23: Handle Chemical Products Safely
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous Always have the tractor stop on level ground chemicals used with FAST equipment when raising or lowering wings. Operate the include such items as lubricants, coolants, machine from tractor seat only. If chemicals paints, and adhesives. -
Page 24: Use Safety Lights And Devices
SAFETY Use Safety Lights and Devices Observe Maximum Transport Speed Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, CAUTION: Be sure all bystanders are and use turn signal lights. -
Page 25: Ec Compliance No琀椀昀椀Ca琀椀On
Consider the total weight of the equipment and its load. -
Page 26: Avoid Overhead Power Lines
Ensure that the lights and reflective markings WARNING: Keep away from overhead or emblems are clean and visible. Contact power lines. Serious injury or death your Fast Ag Solutions dealer for lights and may result. lighting harnesses. Proceed cautiously under overhead power Always follow local and national regulations lines and around utility poles. -
Page 27: Transport Safely
SAFETY Transport Safely Park Safely CAUTION: When transporting, always travel at a reasonable and safe speed which permits adequate control of steering and stopping. Reduce speed considerably when traveling over rough ground. Be certain everyone is clear of the machine. Parked Jack Position Do not exceed weight and speed guidelines. -
Page 28: Replace Safety Signs
SAFETY Replace Safety Signs Replace missing or damaged safety signs. Use this Operator’s Manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this Operator's Manual. Hitch Hitch SAFETY... -
Page 29: Wing
SAFETY Wing SAFETY Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60' Page 13... -
Page 30: Main Frame
SAFETY Main Frame Wheel and Tracks SAFETY Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60' Page 14... -
Page 31: Safety Features
SAFETY Safety Features A. SMV Emblem Identifies slow-moving equipment and alerts traffic approaching from the rear. B. Warning Lights Alert other drivers to the machine’s presence and width of slow-moving machinery on roadways and signal turns. C. Reflectors Alert other drivers to the machine’s presence and width of slow-moving machinery on roadways. -
Page 32: Sign-O昀昀 Form
Fast Ag Solutions follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the FAST Dry DuraPlacer must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this Manual. -
Page 33: Specifications
SPECIFICATIONS SPECIFICATIONS Tractor Power, Size Recommendation Use the machine with a tractor providing drawbar power in the following ranges: Tonnage, T Machine size, m Tractor Power, kW Min. Tractor Weight, kg (ft) (HP) (lbs.) 8.0 (9) 12.2 (40) 347-403 (465-540) 7,076 (15,600) 11.6 (13) 12.2 (40) -
Page 34: Machine Dimensions & Speci昀椀Ca琀椀Ons
SPECIFICATIONS Machine Dimensions & Specifications Model DP9D DP13D DP14D Transport Height 3.7m (12ft. 3in.) 3.7m (12ft. 3in.) 3.9m (12ft. 8in.) Transport Width 4.6m (15ft. 3in.) Transport Overall 13.0m (42ft. 8in.) 14.7m (48ft. 4in.) 13.9m (45ft. 6in.) Length Transport Pin-to-Axle 11.7m (38ft. 6in.) 11.8m (38ft. -
Page 35: Preparing The Machine
PREPARING THE MACHINE Use the Tractor Operator’s Manual Always refer to tractor operator's manual for specific detailed information regarding operation of equipment. Pre-Operation Checklist Efficient and safe operation of the machine requires that each Operator reads and understands operating procedures and all related safety precautions outlined in this section. A pre-operational checklist is provided for the Operator. -
Page 36: Axles, Tires, And Tracks
AXLES, TIRES, and TRACKS AXLES, TIRES, and TRACKS Setting Axle Width IMPORTANT: Adjust track axles out of shipping width before transporting or application. Set axles to the widest setting possible to match row width. Use only the holes with measurements. See axle width charts. -
Page 37: Axle Width Chart - Singles
AXLES, TIRES, and TRACKS Axle Width Chart – Singles Figure 2: 20k (for 1800 Gal.) 72"-144" axle Figure 3: 25k (for 2400 Gal.) 80"-120" axle AXLES, TIRES, and TRACKS Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60' Page 21... -
Page 38: Axle Width Chart - Tracks
AXLES, TIRES, and TRACKS Axle Width Chart – Tracks AXLES, TIRES, and TRACKS Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60' Page 22... -
Page 39: Checking Tire Pressure
AXLES, TIRES, and TRACKS Checking Tire Pressure Check tire pressure and inflate as necessary. CAUTION: Avoid loss of vehicle control during transport from failure of overloaded tires which could cause serious injury or death to you or others. Equal pressure in all tires is necessary for even penetration. A low tire will cause deeper penetration on one side than the other. -
Page 40: Track Use
AXLES, TIRES, and TRACKS Track Use General Guidelines • Before trailering on-road for the first time, precondition tracks. See Track Systems Break- Avoid traveling at high speeds with a new set of tracks and wheels, especially during the • first 50-100 hours. Trash build-up can cause fire from increased friction. -
Page 41: Track System Break-In
AXLES, TIRES, and TRACKS Track System Break-In Break-In Overview Avoid roading at high speeds with a new set of tracks or wheels, especially during first 50-100 operating hours. Damage to drive lugs and wheels may result. Track systems’ break-in takes place during the first season of use. Correct break-in helps reduce amount of initial drive lug wear. -
Page 42: Track Wear & Trash Buildup
AXLES, TIRES, and TRACKS Track Wear & Trash Buildup Avoid grease, oil, or other petroleum chemicals on tracks and wheels. Constant exposure to petroleum-based chemicals may damage rubber surfaces. Trash build-up can cause fire from increased friction. Remove trash from trash build-up points (G) between track and applicator frame. -
Page 43: Track Service
3. Look over mid rollers and idler wheels for visible cracks around the bolt pattern or the rim. If seen, contact your Fast Ag Solutions dealer for the best recommendation of repair or replacement. -
Page 44: Check Track Alignment
AXLES, TIRES, and TRACKS Check Track Alignment 1. Prior to checking track alignment, the implement should be empty and spring tensioning mechanism set properly with no pre-load. 2. Pull the implement on a flat surface for a suitable timeframe allowing the belts to relax and move freely on the undercarriage rollers. -
Page 45: Track Alignment Procedure
AXLES, TIRES, and TRACKS Track Alignment Procedure 1. Remove the alignment bolt retainer lock plate cap screws (B) and lock plate (C) from the inboard and outboard sides of the undercarriage needing adjustment. 2. Loosen cap screw (D) counterclockwise 1.0-1.5 turns on the side of the undercarriage you want the track to move towards (A represents location between inner idler wheel surface and guide lug). -
Page 46: Attaching And Detaching
ATTACHING and DETACHING ATTACHING and DETACHING Attach the Machine Safely WARNING: Prevent serious injury or death. Relieve hydraulic system pressure before connecting hydraulic hoses. a. Use a clean rag or paper CAUTION: Prevent personal injury towel to clean dirt from caused by unexpected movement of couplers on hose ends and the machine. -
Page 47: A琀琀Ach Safety Chain To Tractor
Provide only enough slack in chain to Be sure warning lights, reflectors, and SMV permit turning. emblem(s) are clean. See your Fast Ag Solutions dealer for a safety chain with a strength rating equal to or Connect Rate Controller... -
Page 48: Make Proper Hose Connec琀椀Ons
ATTACHING and DETACHING Make Proper Hose Connections WARNING: Escaping fluid under pressure can penetrate the skin and cause serious injury. Avoid the hazard A. SCV Marker relieving pressure before B. Hose Key Chart disconnecting any hydraulic or other pressurized lines. Tighten Identify the SCV marker color (A) and then connections... -
Page 49: Scv Iden琀椀昀椀Ca琀椀On Chart
ATTACHING and DETACHING SCV Identification Chart Legend SCV ID Tractor Flow Type Hose Color SCV Function Return Gray Raise Main Lift (Base End) / Wing Kick (Rod End) Pressure Orange Lower Main Lift (Rod End) / Wing Kick (Base End) Return Brown Hydraulic Manifold Return... -
Page 50: Detach Machine From Tractor
ATTACHING and DETACHING Detach Machine from Tractor 4. Disconnect safety chain (A). Adjust Hitch Height Verify machine is parked safely before performing hitch adjustment to avoid injury or death caused by uncontrolled machine movement. 1. Secure jack as shown using pin (A). 1. -
Page 51: Transporting
Various safety devices are available from 2. Push SCV II forward in continuous your Fast Ag Solutions dealer. Keep safety mode to supply oil to the fold valve items in good condition. Replace missing or functions. -
Page 52: Transport Notes And Checks
Check local governmental regulations. Various safety lights and devices are available from Fast Ag Solutions dealer. Keep safety items in good condition. Replace CAUTION: Be sure all bystanders are missing or damaged items. -
Page 53: Cau琀椀On For All Machines
TRANSPORTING Caution for All Machines Unfolding/Extending the Toolbar CAUTION: When transporting the machine on a smooth surface road, do not exceed the maximum transport speed of 32 km/h (20 MPH). Reduce speed considerably when traveling over rough ground. WARNING: Prevent serious injury or death. - Page 54 TRANSPORTING Unfolding/Extending Toolbar (continued) 7. Move latch switch (B) to engage the hitch latch. 8. Move flip wing switch (C) to Field Position and hold to unfold flip wings. 9. SCV II may now be disengaged and returned to the neutral position until a wing folding function is required.
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Page 55: Hydraulic Flow
HYDRAULIC FLOW HYDRAULIC FLOW 5. Move hydraulic lever “Lower/Retract” position start Regulating Hydraulic Flow to the pump. 6. Adjust tractor flow control until the Pump toolbar shut-off (deadhead) pressure Locate your tractor model and follow the within pump’s operating appropriate setup instructions. parameters. -
Page 56: Open Center System (Open)
HYDRAULIC FLOW Tractor SCV Functions Open Center System (Open) Select motor size closest to tractor’s Identification Chart hydraulic system capacity. Regulate oil flow connections. with motor NEEDLE VALVE. NOTE: The illustrations in this Manual (Do not use restrictor orifice or flow limiter.) are for explanatory purposes only. - Page 57 HYDRAULIC FLOW Figure 11: SCV II Pushed Forward When the tractor’s SCV II is pushed forward, Figure 14: SCV III in Float the following functions are enabled: When the tractor’s SCV III is in float position, 1. Supplies hydraulic oil flow to operate the following functions are enabled: implement folding functions.
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Page 58: Down Pressure (Kick) Ori昀椀Ce Adjustment
HYDRAULIC FLOW the toolbar’s center section does, adjustment should be made on these valves. 1. Verify that the main lift hydraulic flow setting in the tractor is set to 9 or 90%. If set correctly and problem persists, proceed to Step 2. 2. -
Page 59: Adjust Depth Control
ADJUST DEPTH CONTROL ADJUST DEPTH CONTROL Adjust Gauge Wheels Adjust Application Depth Depth of material placement can vary depending on the type of application. Check with the fertilizer or chemical manufacturer for information regarding application depth. Set toolbar, coulter/disc, or nozzle to required depth. -
Page 60: Adjust Ground Speed
ADJUST GROUND SPEED ADJUST GROUND SPEED It will be necessary to establish a travel speed and then set the flow to give the desired application rate. Always run at the established travel speed. However, the best results are obtained when the ground speed is 8 - 13 kph (5 - 8 mph). -
Page 61: Preparing The Hopper System
Manufacturer-specific Documentation Documents pertinent to and available for the Dry DuraPlacer at time of publication can be provided by your Fast Ag Solutions dealer. Figure 19: Montag Gate closed position. Montag Gen II 2224 Customer Care • Montag Gen II Operations Manual •... -
Page 62: Filling The Hopper Tank (Bin)
FILLING THE HOPPER TANK (BIN) FILLING THE HOPPER TANK 3. Install two screens (A) on top of the tank(s). (BIN) 4. Stand on the platform and fill the tank with product. CAUTION: Prevent serious injury or IMPORTANT: volumes, death. product may need to be manually Check chemical or fertilizer M/SDS for leveled across the entire meter for proper handling instructions. -
Page 63: Air Pressure Adjustment
FILLING THE HOPPER TANK (BIN) Air Pressure Adjustment It will look like mice running through the hoses. When this happens plugging can See your specific tank’s Manufacturer- occur, so look at your air pressure reading specific Documentation for adjusting system and turn your air pressure up 1 to 2 w.c. -
Page 64: Lubrication And Maintenance
LUBRICATION and MAINTENANCE LUBRICATION Properly dispose of all old containers and any residual lubricant they may contain. MAINTENANCE See these sections for component-specific Grease maintenance: • Tracks Undercarriage Inspection and Maintenance • Manufacturer-specific Documentation Lubricating and Maintaining the Machine Safely CAUTION: To help prevent serious injury or death to you or others caused by unexpected movement, be... -
Page 65: Lubrica琀椀On And Maintenance Intervals
LUBRICATION and MAINTENANCE Re-refined base stock products may be used • Grease the Hitch finished lubricant meets performance requirements. Lubrication Maintenance Intervals Perform each lubrication service illustrated in this section. Each 10 hours or Daily • Grease the Toolbar Parallel Linkages (both sides) •... -
Page 66: Each 50 Hours Or Weekly
LUBRICATION and MAINTENANCE Each 50 Hours or Weekly Before and After Each Season • Grease the Inner Wing Fold Pins • Grease the Wheel Bearings (both sides) Grease the Flip Wing Fold Hinge • • Remove the Tongue Jack, remove (both sides) the Top Cover (A) from the Jack, check the grease level, and reinstall... -
Page 67: Service
SERVICE SERVICE Work in a Clean Area Practice Safe Maintenance Before starting a job: • Clean the work area and the machine. Make sure have • necessary tools to do your job. Understand all service procedures before Have the right parts on-hand. •... -
Page 68: Support The Machine Properly
Replace worn or damaged hose assemblies A. Piston immediately with Fast Ag Solutions approved B. Rod Guide or Gland replacement parts. SERVICE Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60'... -
Page 69: Replace Hydraulic Hoses
Worn or damaged hose assemblies can fail during should replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. CAUTION: If an incorrectly rated hose is used, machine damage, injury, or death could occur. If hoses are to be fabricated, ensure that the... -
Page 70: Preparing For Storage
PREPARING FOR STORAGE PREPARING FOR STORAGE 9. Fold inner and outer wings to the transport configuration. 10. Install spacers on the lift cylinder CAUTION: Store the unit in an area rams. away from human activity. Do not 11. Move the machine to a storage permit children to play on or around position. -
Page 71: Tightening Hardware
TIGHTENING HARDWARE TIGHTENING HARDWARE Check the tightness of ALL BOLTS, U-BOLTS, and CAP SCREWS after the first 10-15 hours of operation and again at end of the first week (50 hours) of operation. Tighten all bolts to torques specified unless otherwise noted. Check tightness of hardware periodically. Figure 21: Common metric bolt grade markings Metric Bolt and Screw Torque Values Screw... -
Page 72: Uni昀椀Ed Inch Bolt And Screw Torque Values
TIGHTENING HARDWARE Figure 22: Common imperial bolt grade markings Unified Inch Bolt and Screw Torque Values SAE Grade 1 SAE Grade 2 SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Screw Size Lubricated Lubricated Lubricated Lubricated lb.- lb.- lb.- N-m lb.-in. -
Page 73: Face Seal Fi琀�Ngs Assembly & Installa琀椀On - All Pressure Applica琀椀Ons
TIGHTENING HARDWARE Face Seal Fittings Assembly & Installation - All Pressure Applications Face Seal O-Ring to Stud End Installation 1. Inspect the fitting surfaces. They must be free of dirt and defects. 2. Inspect the O-ring. It must be free of damage and defects. 3. -
Page 74: Sae Face Seal And O-Ring Stud End Fi琀�Ng Torque Chart
TIGHTENING HARDWARE SAE Face Seal and O-Ring Stud End Fitting Torque Chart SAE Face Seal and O-Ring Stud End Fitting Torque Chart - Standard Pressure-Below 27.6 MPA (4,000 PSI) Nominal Tube OD O-Ring Face Seal/ Bulkhead Jam O-Ring Straight, Adjustable, and External Hose ID Tube Swivel Nut Nut Torque... - Page 75 Fast Ag Solutions 4130 Commerce Boulevard Windom, MN 56101 1-800-772-9279 Toll Free 1-507-427-3861 Voice 1-507-427-3030 Fax https://fastagsolutions.com/ 820070 Dry DuraPlacer DP9D / DP13D / DP14D Page 59...
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