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Mirage MM305i Operation & Maintenance Manual

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MM305i
FLANGE FACING MACHINE
OPERATION & MAINTENANCE MANUAL FOR
MIRAGE MACHINES LTD
Doc: MML265
Issue: 004
Issue Date: 13.06.2013
Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767
Page 1 of 39
f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com

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Summary of Contents for Mirage MM305i

  • Page 1 MIRAGE MACHINES LTD Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 1 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 2 Managing Director Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 2 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 3: Table Of Contents

    General Notes ........................39 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 3 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 4: Introduction

    Mountable Base Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 4 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 5: Machine Safety Features

    Supplied in document pack. Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 5 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 6: Health And Safety

    MACHINE GUARDS MUST BE USED Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 6 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 7: Machine Hazards Signs

    7. Faulty equipment must not be used. Immediately report any suspect machinery Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 7 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 8: Operational Safety Checks

    Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 8 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 9: Machine Hazard Zone

    Machine Hazard zone Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 9 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 10: Machine Specification

    Designed For General Use Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 10 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 11: General Assembly Drawings

    General Assembly Drawings Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 11 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 12 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 12 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 13 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 13 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 14 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 14 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 15 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 15 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 16 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 16 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 17 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 17 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 18 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 18 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 19 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 19 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 20 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 20 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 21 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 21 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 22 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 22 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 23: Installation

    Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 23 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 24: Air Preparation Unit

    Air Supply Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 24 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 25: Service And Supplies

    Comply with all local and internationally recognised safe use of powered machines Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 25 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 26: Machine Operation

    Tool Locking Screws Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 26 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 27: Striker Boring Feed Setting

    The star wheel can be left mounted onto the toolpost depending on preference. Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 27 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 28: Facing Feed Gear Selection

    ‘Mast and Hub Assembly’. Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 28 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 29: Machine Balancing

    Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 29 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 30: Operating Hold-To-Run Device

    Release ‘Hold-to-Run’ button, the machine should stop immediately. Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 30 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 31: Machine Maintenance

    Grease (EPL) Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 31 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 32: Troubleshooting Guide

    Check stability Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 32 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 33 Reduce overhang Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 33 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 34 Refer to Mirage Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 34 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 35: Appendices

    MM500i-1 hub. Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 35 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 36: Recommended Torque Settings For Fasteners

    3850 34100 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 36 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 37: Cutting Feed And Speed Calculations

    PC = power constant (from table 3) Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 37 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...
  • Page 38 2.73 – 3.00 1.10 Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 38 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

  • Page 39: General Notes

    General Notes Doc: MML265 Issue: 004 Issue Date: 13.06.2013 Mirage Machines Ltd ∙ 8-10 Enterprise Way ∙ Derby ∙ DE21 4BB ∙ UK ∙ t: +44 (0)1332 291767 Page 39 of 39 f: +44 (0)1332 370356 ∙ sales@miragemachines.com ∙ www.miragemachines.com...

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