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DryAIR 300 GTS Service Manual

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Operator's manual (67 pages)

Table Of Contents

Table of Contents

Table of Contents
Warranty Policies& Claim Procedures
Warranty Policies
Basic Warranty Policy
Extended Warranty Policy
Exceptions to the Warranty Policies
Warranty Claim Procedure
Safety Concerns
General Safety Guidelines
Water Heater Module
Trailer Safety
Heat Transfer Fluid
MSDS Information
Generic Information
Recommended Maximum Hose Lengths
Formulas & General Information
Fuel Consumption
Heat Transfer Fluid (HTF)
Brands
Fluid Maintenance
Table 3-1 Fuel Consumption
Concentration Testing
Solution Ph Testing
System Flushing
Table 3-2 Ph
Mixing Ratios
Table 3-3 Mixing Ratios
Adjusting Solution Concentration
Heat Exchanger (CME) Volumes
Table 3-4 Heat Exchanger Volumes
Table 3-5 Hose Volumes
Portable Heat Exchanger Volumes
Table 3-6 Potable Heat Exchanger Volumes
DRYAIR Components
Heat Exchangers
Elevation Concerns
Setting up for Higher Elevations
Table 4-1 Flue Gas Analyzer Results
Reconditioning Procedures
Water Heater's Heat Exchanger Cleaning Procedure
Figure 4-6 2100-0300 Exploded
Figure 4-7 2100-XXXX Exploded
Service Tips
Smoke Testing
Fuel Pump
Nozzles
Table 4-2 Service Tips
Draft
Stack Temperature Conditions
Riello F40 Trouble Shooting Chart
Hose Reel
Reconditioning Procedure
Plate Heat Exchanger
Mixing/Booster
Reconditioning Procedure
Portable Heat Exchangers
Manifolds
Hoses
Reconditioning Procedure
Plumbing Components
Y-Strainer
Safety Relief Valve
Figure 5-3 Safety Relief Valve
Pressure Bypass Valve
Drain Valve
Figure 5-4 Pressure Bypass Valve
Figure 5-5 Drain Valve
Cold Start Fluid Pre-Heater (if Equipped)
Thermostatic Control Valve
Automatic Air Bleed Vent
Figure 5-6 Cold Start Fluid Pre-Heater
Figure 5-7 Thermostatic Control Valve
Figure 5-8 Automatic Air Bleed Vent
Flow Reverser Valves
Figure 5-9 Flow Reverser Schematic
Electrical Components
Flow Reverser
Figure 6-2 Electrical Panel
Figure 6-3 Transformer Wiring
Figure 6-6 Flow Reverser Actuator Wiring
Figure 6-7 Electrical Panel
Figure 6-9 Short Electrical Strip
Figure 6-10 Timer Wiring
Aquastats
Table 6-1 A421 Settings
Table 6-2 A419 Setting
Flame Roll-Out Switch (Figure 6-17)
Table 6-3 Sensor Readings
Flow Switch (Figure 6-18)
High Limit Control (Automatic Reset) (Figure 6-21)
Ignition Module (Figure 6-22)
Low Pressure Switch
Low Water Cut-Off
Main Gas Valve (2 Stage) (Figure 6-25)
Micro Switch (Figure 6-26)
Pilot Valve (Figure 6-27)
Proportional Temperature Control (Figure 6-28)
Pumps (Figure 6-29)
Redundant Valve 100% Shut off
Solenoid Valve 100% Shut off
Thermostat (Figure 6-32)
Transformer
Valve Actuator (Figure 6-33)
Adjustable Frequencydrive
Table 6-4 VFD Trouble Shooting
Optional Equipment
Generators
Appendix
Electrical Schematics
Model GTS 2100-0300
Model 2100-0900 FLEX
Model CHU 2000-1200
Model Steam Plate - HESF 1000
Model HE80 Fan Coil
Model HE600 Fan Coil
Model MAXCOIL
Model Hose Reel HR2250
Model Hose Reel HR6000
Model Hose Reel HRA Series
Model Mixing Booster
Model Pump Booster Mixing Valve
Model Plate Heat Exchanger Glycol to Glycol
Model Humidistat Fan Coil Control
Weights and Dimensions
10. Material Safety Data Sheet
11. Operator Notes

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Service Manual

DRYAIR Manufacturing Corp.

400 Service Road,

P.O Box 264

St. Brieux, SK, Canada, SOK 3V0

Bradner, Ohio 43406

Tel: 306-275-4848 1-888-750-1700

Cell: 419-467-9902 1-888-750-1700

Fax: 306-275-4664

service@dryair.ca

dryair@dryair.ca

croth@dryair.us

PN# 003-702872

Apr-2016

Version 1.0

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