Related Manuals for DryAIR 300GTS
Summary of Contents for DryAIR 300GTS
- Page 1 Operators Manual GREENTHAW SYSTEMS MODEL 300GTS S.N. 155301 - DRYAIR Manufacturing Corp. Box 126, 400 Service Road St. Brieux, SK, Canada S0K 3V0 Tel: (306) 275-4848 1-888-750-1700 Fax: (306) 275-4664...
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Page 3: Table Of Contents
Table of Contents Warranty Policies & Claim Procedures Warranty Policies…………………………………………………………………………………..…… Warranty Claim Procedure………………………………………………………………………….….. Safety Concerns General Safety Guidelines………………………………………………………………………..…….. Water Heater Module…………………………………………………….……………………..…….… Heat Transfer Fluid……………………………………………………………………………..………. Material Safety Data Sheet – Boss Chill PG……………………………………………….…………... Material Safety Data Sheet – Dowfrost*……………………………………………………….………. 2-11 Introduction Components…………………………………………………………………………………………..…... -
Page 4: Warranty Policies& Claim Procedures
Basic warranty policy DRYAIR will repair or replace, at its option, without charge, any defective part of the equipment for a period of twelve (12) months from delivery to the first retail purchaser, F.O.B St. Brieux, SK., Canada ... -
Page 5: Warranty Claim Procedure
DRYAIR distributor/dealer or alternately to reimburse the distributor/dealer, for any traveling expenses incurred in fulfilling this warranty. The terms of this Warranty Policy are subject to provincial and state legislation. DRYAIR reserves the right to make modifications in accordance with provincial and state legislation without prior notice or obligation. ... -
Page 6: Safety Concerns
Safety Concerns General Safety Guidelines Make certain that the operator reads and understands all the information in this manual. All unauthorized people must be kept away from the equipment when in operation. Maintain instructional and safety decals. Replace damaged decals. ... -
Page 7: Water Heater Module
Water Heater Module CAUTION! The water heater is a heating appliance. When dealing with any heating appliance, observe all posted warnings and cautions. Keep children and pets away from all piping and fuel accessories. The water heater housing panels must be kept closed when the system is operating. This prevents drafts from affecting water heater operation. -
Page 8: Material Safety Data Sheet - Dowfrost
MATERIAL SAFETY DATA SHEET SECTION 1: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME: BOSS CHILL PROPYLENE GLYCOL PROPYLENE-GLYCOL BASED Heat Transfer Fluid Concentrate Date Prepared: Sept 19, 2014 COMPANY IDENTIFICATION Supplier: BOSS LUBRICANTS 112, 6303 – 30 STREET SE Calgary, AB T2C 1R4 Telephone: 403-279-2223... - Page 9 Propylene Glycol 000057-55-6 Proprietary inhibitors Not applicable Deionized Water 007732-18-5 Balance This document is prepared pursuant to the OSHA Hazard Communication Standard (29 CFR 1910.122). In addition, other substances not “Hazardous” per this OSHA Standard may be listed. Where proprietary ingredients shows, the identity may be made available as provided in this standard. BOSS CHILL PROPYLENE GLYCOL BOSS LUBRICANTS: MATERIAL SAFETY DATA SHEET SECTION 3: HAZARDOUS IDENTIFICATION...
- Page 10 on the fetus. In animal studies, it has been shown not to interfere with reproduction. Results of mutagenicity tests in-vitro (test tube) and in animals have been negative. Signs and Symptoms of Exposure: Redness and/or stinging sensation in eyes or on skin. Minor eye or skin irritation may occur with some people.
- Page 11 Burning Rate: Not available Autoignition Temperature: Not available Flammable limits in air (% by Volume) LEL: Not available UEL: Not available Extinguishing Media: Water for, fog, foam, CO2, dry chemical. Alcohol resistant foams (ATC type) are best when available. Do not use direct water stream as it may spread the fire.
- Page 12 SECTION 7: HANDLING AND STORAGE Handling Procedures: Wear impermeable gloves and other protective clothing to avoid prolonged or repeated skin contact. When handling, wear eye protection. Storage Requirements: Keep containers tightly closed when not in use. Store only in containers resistant to alkaline solutions with a pH of 9.0-12.0.
- Page 13 Hazardous decomposition Products: Depends upon temperature, air supply and the presence of other materials SECTION 11: TOXICOLOGICAL INFORMATION Eye Effects: Irritating to eyes. Skin Effects: The LD50 for skin absorption in rabbits is>10,000 mg/kg. Acute Inhalation Effects: Significant vapors are only generated at elevated temperatures; may irritate nose and respiratory system.
- Page 14 Packing Group: Not applicable Label: Not applicable Special Provisions (172.102): Not applicable Packaging Authorizations a) Exceptions Not applicable b) Non-bulk Packaging: Not applicable c) Bulk Packaging: Not applicable Quantity Limitations a) Passenger, Aircraft, or Not applicable Railcar: b) Cargo Aircraft Only: Not applicable Vessel Stowage Requirements a) Vessel Stowage: Not applicable...
- Page 15 Re-Authorization Act of 1986 (SARA Title III) and is considered, under applicable definitions not to have met any hazard category. This product is not a “Hazardous Chemical” as defined by the OSHA OSHA regulations: Hazard Communication Standard, 29 CFR 1910.1200 WHMIS: Not a “Controlled Product”...
- Page 16 Material Safety Data Sheet DOW CHEMICAL CANADA ULC Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Print Date: 06/29/2015 DOW CHEMICAL CANADA ULC encourages and expects you to read and understand the entire (M)SDS, as there is important information throughout the document. We expect you to follow the precautions identified in this document unless your use conditions would necessitate other appropriate methods or actions.
- Page 17 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Hazard Summary No significant immediate hazards for emergency response are known. Potential Health Effects Eyes: May cause slight temporary eye irritation. Corneal injury is unlikely. Skin: Prolonged contact is essentially nonirritating to skin. Repeated contact may cause flaking and softening of skin.
- Page 18 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Ingestion: No emergency medical treatment necessary. Most important symptoms and effects, both acute and delayed: Aside from the information found under Description of first aid measures (above) and Indication of immediate medical attention and special treatment needed (below), any additional important symptoms and effects are described in Section 11: Toxicology Information.
- Page 19 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Methods and materials for containment and cleaning up: Small spills: Absorb with materials such as: Cat litter. Sawdust. Vermiculite. Zorb-all®. Collect in suitable and properly labeled containers. Large spills: Dike area to contain spill. Recover spilled material if possible. See Section 13, Disposal Considerations, for additional information.
- Page 20 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Respiratory protection: Respiratory protection should be worn when there is a potential to exceed the exposure limit requirements or guidelines. If there are no applicable exposure limit requirements or guidelines, wear respiratory protection when adverse effects, such as respiratory irritation or discomfort have been experienced, or where indicated by your risk assessment process.
- Page 21 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 10. STABILITY AND REACTIVITY Reactivity: no data available Chemical stability: Stable under recommended storage conditions. See Storage, Section 7. Hygroscopic Possibility of hazardous reactions: Polymerization will not occur. Conditions to avoid: Exposure to elevated temperatures can cause product to decompose. Generation of gas during decomposition can cause pressure in closed systems.
- Page 22 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Serious eye damage/eye irritation May cause slight temporary eye irritation. Corneal injury is unlikely. Sensitization For the major component(s): Did not cause allergic skin reactions when tested in humans. For respiratory sensitization: No relevant data found.
- Page 23 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 LC50, Ceriodaphnia dubia (water flea), static test, 48 Hour, 18,340 mg/l, OECD Test Guideline Acute toxicity to algae/aquatic plants ErC50, Pseudokirchneriella subcapitata (green algae), 96 Hour, Growth rate inhibition, 19,000 mg/l, OECD Test Guideline 201 Toxicity to bacteria NOEC, Pseudomonas putida, 18 Hour, >...
- Page 24 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Propylene glycol Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3). Partition coefficient: n-octanol/water(log Pow): -1.07 Measured Bioconcentration factor (BCF): 0.09 Estimated. Dipotassium hydrogen phosphate Bioaccumulation: No bioconcentration is expected because of the relatively high water solubility.
- Page 25 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 This information is not intended to convey all specific regulatory or operational requirements/information relating to this product. Transportation classifications may vary by container volume and may be influenced by regional or country variations in regulations. Additional transportation system information can be obtained through an authorized sales or customer service representative.
- Page 26 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 the data contained in this (M)SDS and any hazards associated with the product. The information herein is provided in good faith and believed to be accurate as of the effective date shown above. However, no warranty, express or implied, is given.
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Page 27: Introduction
Introduction Components Central Mobile Enclosure (CME) A compact and portable design. Easy access from rear and side doors. Automatic temperature control and fuel usage which responds to work site demands. Low pressure atmospherically vented circulation system ... no special boiler certification is required to operate the system. -
Page 28: Passive Heat Transfer
Passive heat transfer Circulation line heat exchangers The circulation line heat exchangers are the perfect solution for: Heating and/or thawing cold or frozen ground. Frost prevention. Concrete curing and heating in subzero environments. This system can be applied to all types of concrete applications. Circulation line heat exchangers can be secured directly against the surface of the concrete or concrete forms. -
Page 29: How The System Works
Portable heat exchanger Portable heat exchangers are the ideal way to heat and/or dry enclosed structures. Their compact and mobile design allows them to be positioned where required on the job site. The efficient fan/coil design provides a high rate of heat transfer. High volume fans then deliver this heat evenly throughout a large area. -
Page 30: Setup (Cme)
Setup (CME) The positioning of all the system components on the site will be influenced by a number of factors. Please read all of the "Setup" section before beginning. Be sure to observe all local electrical codes and fire regulations when positioning the central heat module. -
Page 31: Electrical Requirements & Connections
Electrical requirements & connection When determining the "central mobile enclosure" location on site, consider setting up in close proximity to the electrical power supply. Note: This applies mainly to systems not equipped with a dedicated generator. The GTS 300's main feed wiring must be adequately sized to carry the minimum ampacity shown on the water heater cabinet's rating label. -
Page 32: Fuel
Fuel Only clean #1 or #2 diesel fuel or light heating oil is suitable for use in the system. The "central heat module" comes equipped with its own tank, so there are no fuel line hookups required. The fuel system utilizes a two-pipe system to ensure efficient fuel supply to the burner. -
Page 33: Initial Settings For The Actuator Motor On The Flow Reversers For The Gts300
INITIAL SETTINGS FOR THE ACTUATOR MOTOR ON THE FLOW REVERSERS FOR THE GTS 300 Step 2 Step 1 The result should look like this when actuator motor When setting actuators motor on the flow reverser is installed without cap. The actuator motor will for the first time the notch in the plastic sleeve have to be turned fully to one side. -
Page 34: Operation (Cme)
Operation (CME) Purging air from the "HTF" circulation system Verify that the primary circulation lines are connected to a distribution manifold. Complete the connection for one "heat exchanger loop" or "portable heat exchanger" (14-1). This will complete the circulation loop and allow circulation. 14-1 14-“Supply”... - Page 35 Monitor the "heat transfer fluid sight glass" (17-1) and make sure that the heat transfer fluid level stays between 1/4 to 1/2 full at all times during this process. Note that there may be a certain amount of air in the system. “HTF" levels may change as air is displaced from the system.
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Page 36: Before Firing The System
Before firing the system Verify that the power supply is correct and that the electrical hook up is as specified in "Setup". Verify that the water heater is being supplied with the same fuel type as indicated on the water heater data plate "LIGHT OIL/DIESEL FUEL". ... -
Page 37: Cold Start Procedure
Cold start procedure This procedure must be completed if the ambient outdoor air temperature is lower than 50° F (10° C). Consider initiating this process well in advance of firing the system In -30F (-34C) conditions, this process could take up to 6 hours. ... -
Page 38: Temperate Start Procedure
Temperate start procedure You can proceed with this procedure when; 21-1 a) The ambient outdoor air temperature is above 50° F (10° C). b) The "cold start procedure" has been completed. Control settings Low Flow Situations 21-2 Utilizing only one Model 80 or Model 200 portable heat exchanger or only one or two circulation line exchanger loops ... -
Page 39: Purging Air From The Fuel System
Purging air from the fuel system If the burner does not fire, the fuel system may have to be purged of air. Confirm that there is an adequate fuel supply. Toggle the water heater switch (24-2) to the "Off" (down) position. ... -
Page 40: Adding "Htf" To System
Adding "HTF" to system Verify that the power supply is correct and the electrical hook up is as specified in "Setup". Ensure all breakers are in the "On" position. 29-1 Attach fill/drain hose extension (29-3) to the Fill/Drain hose (29-1). 29-2 ... -
Page 41: Setup/Operation/Maintenance (Hr2250)
Setup/Operation/Maintenance (HR2250) Danger! It is very important that you read and understand this section before operating the hose reel! Failure to follow the procedures and cautions in this manual could lead to injury or possible death! Manual Controls The Hose Reel has a manual method of controlling the spool rotation "UNLOAD/LOAD"... -
Page 42: Mechanical Drive Components
Mechanical Drive Components Precautions Electric shock will result in death or serious injury. The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment. DO NOT touch unshielded components or screw connections with voltage present. - Page 43 Gear box specifications HUB CITY - Poweratio 2000, Model HW2042ER (Assy #: 0251-00534) #2 Breather plug Modified helical worm reducer 102:1 gear reduction 5/8" input shaft size #1 Fill plug 1" output shaft CAUTION Do not operate the unit without ensuring it contains the correct amount of oil.
- Page 44 Although the torque limiter clutch is factory set at Dryair, periodic adjustment may be required. It is recommended the torque setting of the clutch be checked twice per season (see" Maintenance" section). With prolonged use, the two friction disks, located on either side of the A-plate sprocket, will eventually show wear.
- Page 45 Torque adjust procedure Insure that the adjusting nut is in a finger tight position. If the adjustment nut is tighter than finger tight, loosen and complete previous step. Using a torque wrench tighten the adjusting nut to 90ft*lb. 39 - Torque limiter adjuster After the break-away torque is set, bend the tabs of the lock washer over the hex flats of the adjusting nut.
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Page 46: Troubleshooting (Cme)
Troubleshooting (CME) There are 6 green lights on the control panel, which indicate the status of a sequence of functions while the unit is running. Aquastat and burner light go off and on as the burner cycles. When the burner is on, all green lights should be on. - Page 47 c) Defective flow switch. - If a) and b) check out good, the flow switch will need to be re-calibrated, or replaced. No power at Aquastat Check for 120 volt power between letter N and #6 on terminal strip. If no power check the following: a) Check setting on Aquastat.
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Page 48: Maintenance
Maintenance Central Heating Module Daily checklist A daily inspection of the water heater cabinet should be performed with attention paid to the following: Check for strong odor of fuel If a leak or the odor of fuel is noticed, immediately tum off all power switches and the main fuel supply to the water heater cabinet. - Page 49 Heat exchanger cleaning procedure Remove the burner from the water heater. Vacuum all debris. Heat transfer fluid "HTF" A clean, properly maintained hot water system should not be drained unless: there is possibility of freezing, the boiler has accumulated a considerable amount of sludge or dirt on the water side, or draining is necessary to permit repairs.
- Page 50 "Y" strainer screen cleaning procedure Clean the screen (39-1) located inside the "Y" strainer prior to every installation. Remove the end plug from the end of the strainer outlet valve Position a container at the outlet valve. A couple of 5 gallon containers should do.
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Page 51: Addendum
Addendum Important Certification & Operational Information Decals Non-pressure vessel decal 40 - Non-pressure Vessel decal Addendum 9- 1... -
Page 52: Certification & Heater Specifications
Certification & Heater Specifications 41 - Water Heater Data & Serial Plate Addendum 9- 2... -
Page 53: Electrical Schematics
Electrical schematics 42- Water Heater electrical schematic Addendum 9- 3... - Page 54 Hose Reel Electrical schematics 43 - HR2250 electrical schematic Addendum 9- 4...
- Page 55 GTS 300 Trailer Wiring Schematics Main Trailer Cable = EPM 14/6 (shown in 7-Way Trailer Connector pink) Black Not Used Yellow Not Used EPM 12/6 – 10/1 (shown in Left Signal black) Brown Right Signal Blue Brakes ...
- Page 56 . This is due to a part change from our supplier that we were unaware of. The flow switch that Dryair historically used, FS10C, is no longer available and that FS-200-W was a direct replacement.
- Page 57 There is a possibility that the supplied By-pass hose 018-903228 with female quick connects will not fit easily onto the “Y” strainer’s male quick connect. To make sure that we cover all cases an extra street elbow has been supplied. The instructions below cover that scenario.
- Page 58 Service Bulletin To: All Dryair Customers From: Dryair Service Dept. Date: January 25, 2016 Bulletin #: SB 1602 Re: Informational on locking the Aquastat at a given temperature. Models Affected: All GTS 300’s The purpose of this bulletin is to show how locking the Aquastat is possible to protect the owner from an end-user adjusting Aquastat higher than 180F which could cause some problems in certain cases.
- Page 59 To lock the Aquastat; 1. Set the Aquastat to the maximum level desired (Factory setting is 170ºF). a. Ensure power to the machine (Power meter should read 110v). b. Turn the pump and the burner switches on. c. The top six lights will come on. d.
- Page 60 For any technical assistance and / or support please call; Canada Toll Free 1-888-750-1700 Local (306)275-4848 P a g e...
- Page 61 For instruction on installation see document # 160201-01 attached to this service bulletin. Terms: Dryair will provide, at No Charge, the HTF FILL PUMP, complete with all the necessary hardware. This will include freight (by ground transportation). Dryair will cover labor of up to One Hour to install. Travel is NOT covered.
- Page 62 Document# 160201-01 HTF FILL PUMP 018-903245 PKG FILL PUMP SHURFLO RETROFIT RETROFIT INSTALLATION The HTF FILL PUMP retrofit kit is designed to improve ease of filling HTF (Heat Transfer Fluid) into the GTS 300. This package will allow you to add HTF to a system with an auxiliary pump.
- Page 63 Document# 160201-01 Clamp the RED ½’’hose that exits the plumbing assembly - on the internal bypass Danfoss Fig 3.1 valve - above the control panel, as in Fig 2.3. If your unit has received the Bypass loop upgrade hose, it must also be clamped as shown in Fig 2.3. 3) Spin out the quick-disconnect NIPPLE Fig 3.2 currently on the machine, by the bottom of the...
- Page 64 Document# 160201-01 Fig 6.2 7) Affix instructional/operational decal (Part #22 in diagram) for the Kit on the inside of the Driver’s side door near the pump. See Fig. 5.2. Installation is now complete. Fill unit with HTF to the appropriate level as indicated on the sight gauge.
- Page 65 Document# 160201-01...
- Page 66 Terms: Dryair will provide, at No Charge, the Step-Down Cord, complete with all the necessary hardware. This will include freight (by ground transportation). Dryair will cover labor of up to One Hour to install. Travel is NOT covered.
- Page 67 Hose Reel on the GTS 300. The Kit is equipped with a magnetic base, allowing for easy positioning on the unit. DRYAIR recommends mounting on the back side of the generator. A parts breakdown is shown in Fig 2.
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