Related Manuals for DryAIR 600 GTS Series
Summary of Contents for DryAIR 600 GTS Series
- Page 1 Operator Manual Central Mobile Enclosure 600 GTS Series S.N. 154801 – DRYAIR Manufacturing Corp. Box 126, 400 Service Road St. Brieux, SK, Canada S0K 3V0 Tel: (306) 275-4848 1-888-750-1700 Fax: (306) 275-4664...
-
Page 3: Table Of Contents
Table of Contents 1. Warranty Policies & Claim...................... 1-1 Warranty Policies ........................1-1 Basic Warranty Policy ......................1-1 Extended Warranty Policy ....................1-1 Exceptions to the Warranty Policies ..................1-1 Owner Obligations ....................... 1-2 Manufacturer Obligations ....................1-2 Warranty Claim Procedure ...................... 1-3 2. - Page 4 Temperate Start Procedure ...................... 5-5 Control Settings ........................5-6 Initiate Firing ........................5-6 Purging Air from the Fuel System ..................5-7 Adding “HTF” to System ......................5-9 6. Setup/Operation (HR2250) ...................... 6-1 Manual Controls ........................6-1 Reel Power ........................... 6-1 Reel Direction Modes ......................
- Page 5 Figure 1- 600 GTS Central Mobile Enclosure (side view) ............Figure 2- 600 GTS Central Mobile Enclosure (back view) ............Figure 3- Hose Reel ........................Figure 4- Mixing/Booster Pump ....................Figure 5- Optional Remote Manifold & Fluid Circulation Lines ..........Figure 6-Portable Heat Exchangers .....................
- Page 6 Figure 44-Hub City Gear Box...................... 6-3 Figure 45-Torque Limiter ......................6-3 Figure 46-Heat Exchanger Breakdown ..................8-2 Figure 47-Back Washing Y-Strainer ................... 8-3 Figure 48-Y-Strainer Screen ......................8-4 Figure 49-Marathon Electric Motor ..................... 8-5 Figure 50-Torque Limiter Adjustment..................8-6 Figure 51-Torque Limiter Assembly ................... 8-6 Figure 52- Gear Box ........................
-
Page 7: Warranty Policies & Claim
Warranty Policies Basic Warranty Policy • DRYAIR will repair or replace, at its option without charge, any defective part of the equipment for a period of twelve (12) months from delivery to the first retail purchaser, F.O.B St. Brieux, SK, Canada. -
Page 8: Owner Obligations
• It is the responsibility of the owner to read, understand, and implement the maintenance, safety, and operational guidelines as laid out in the Operation and Maintenance Guide. • All parts are to be tagged with a warranty claim number and shipped prepaid to DRYAIR within 30 days. -
Page 9: Warranty Claim Procedure
Warranty Claim Procedure • All warranty credits must be processed with the DRYAIR Warranty Claim Form. • All warranty parts, unless otherwise specified, are to be returned to DRYAIR along with a completed Warranty Claim Form. Note: Prior to returning warranty parts, please call for an authorization number and shipping instructions from the Warranty Department in Canada. -
Page 10: Safety Concerns
2. Safety Concerns General Safety Guidelines • Make certain that the operator reads and understands all the information in this manual. • All unauthorized people must be kept away from the equipment when in operation. • Maintain instructional and safety decals. Replace damaged decals. •... - Page 11 • Skin ......Wash off in flowing water or shower. • Ingestion ..... Induce vomiting if large amounts are ingested........Consult medical personnel. • Inhalation ....Remove to fresh air if effects occur........Consult a physician. • Note to physician ..No specific antidote........
-
Page 12: Introduction
3. Introduction Central Mobile Enclosure • A compact and portable design. • Easy access from rear and side doors. • Automatic temperature control and fuel usage which responds to work site demands. • Low pressure atmospherically vented circulation system. No special boiler certification is required to operate the system. -
Page 13: Passive Heat Transfer
Passive Heat Transfer Circulation Line Heat Exchangers The circulation line heat exchangers are the perfect solution for: • Heating and/or thawing cold or frozen ground. • Frost prevention. • Concrete curing and heating in subzero environments. This system can be applied to all types of concrete applications. Circulation line heat exchangers can be secured directly against the surface of the concrete or concrete forms. -
Page 14: Optional Remote Manifold
• The system also allows for dual-temperature control. High temperature fluid can be provided to portable heat exchangers along with a lower temperature fluid for concrete cure and radiant floor heat applications. Optional Remote Manifold The multifunctional mixing/booster ensures maximum flexibility in the use of this system. -
Page 15: How The System Works
How the System Works The system uses a low-pressure, open-fluid loop distribution system with an atmospherically vented fluid reservoir. A central heating module warms the heat transfer fluid. This heated fluid is pumped through a distribution system loop, passing through heat exchangers in remote locations. -
Page 16: Setup (Cme)
4. Setup (CME) The positioning of all the system components on the site will be influenced by several factors. Please read all the “Setup” section before beginning. Be sure to observe all local electrical codes and fire regulations when positioning the central heating module. -
Page 17: Electrical Requirements & Connection
Electrical Requirements & Connection When determining the “central mobile enclosure” location on site, consider setting up near the electrical power supply. Note: This applies mainly to systems not equipped with a dedicated generator. • The main feed wiring must be adequately sized to carry the minimum ampacity shown on the water heater cabinet’s rating label. -
Page 18: Heat Transfer Fluid Specifications
Heat Transfer Fluid Specifications • The system is shipped with pre-mixed “HTF”, made up of 50% “Dowfrost ® HTF” or “Boss Chill PG” and 50% water*, by weight – freeze protection down to -28°F (- 33°C). • The “glycol/water mixture chart” below will provide you with more information on the proper mixture for your area. -
Page 19: Primary "Htf" Circulation Lines
Primary “HTF” Circulation Lines • If possible, position the primary circulation lines out of high traffic areas. • If primary “HTF” circulation lines are required, connect the primary circulation lines to manifold “supply” and “return” quick couplers at the back of the central mobile enclosure. - Page 20 5. Connect the electrical connection to the burner by connecting the #1, #2 and the green/yellow wires to the control box on the burner assembly figure 12 (6-1). Once the wires have been reconnected, slip the water tight connection figure 12 (6-2) into the burner chassis, located in the bottom right corner of the burner assembly.
-
Page 21: Operation (Cme)
5. Operation (CME) Purging Air from the “HTF” Circulation System • Verify that the primary circulation lines are connected to a distribution manifold. • Complete the connection for one “heat exchanger loop” or “portable heat exchanger”. This will close the circulation loop and allow circulation. •... -
Page 22: Before Firing The System
• Monitor the “heat transfer fluid sight glass” figure 18 (4-1) and make sure that the heat transfer fluid level stays between ¼ to ½ full always during this process. • Note that there may be certain amount of air in the system. - Page 23 • Verify that the fuel line valves figure 21 (7-1) and figure 22 (8-1) are in the positions as shown, to the right. • Verify that the heat transfer fluid level gauge figure 18 (4-1) shows approximately ¼ full. Figure 21-Fuel Return Valve Figure 22-Fuel Supply Valve &...
-
Page 24: Cold Start Procedure
This device is unique to DRYAIR equipment. It is not always necessary to use this device, but will make the unit start more smoothly and reduce maintenance costs associated with “cold starts”. To utilize the HTF preheater, follow the procedure below. -
Page 25: Temperate Start Procedure
• Continue circulating the “HTF” within the heat module’s distribution system until the “combustion air gauge” figure 26 (12-2) and the “fuel temperature gauge” figure 26 (12-1) read approximately 60° F to 70° F (15° C to 21° C). Note: The time required for the combustion air and fuel to reach this temperature will again depend on the outdoor ambient temperature. -
Page 26: Control Settings
Control Settings Low Flow Situation Utilizing only one 80 or 200 portable heat exchangers or only one or two circulation line exchanger loops. • Water heater heat exchanger temperature overrun can be expected, therefore initially set the aquastat figure 27 (13-1) at 140°F (60°C) and the high limit switch figure 27 (13-2) at 200°... -
Page 27: Purging Air From The Fuel System
“portable heat exchanger” is connected to the primary lines through the distribution manifold. This will close the loop and allow circulation from the “supply” side to the “return” side of the primary circulation line. • Open fully the “supply” isolation valves figure 29 (15-2). •... - Page 28 • Open all manual valves in the fuel system. Set the 3- way fuel bypass valve figure 32 (18-1) for full diversion to the tank (handle straight up and down). Set valve figure 32 (18-2) to the “Open” position. • Confirm that the pump switch figure 31 (17-1) is in the “On”...
-
Page 29: Adding "Htf" To System
Adding “HTF” to System Verify that the power supply is correct and the electrical hook up is as specified in “Setup.” • Ensure all breakers are in the “On” position. • Remove fill/drain hose plug figure 34 (20-2) from the fill/drain hose •... - Page 30 • Once the desired amount of “HTF” has been attained and the glycol level gauge is showing ½ full, turn the supply ball valve figure 35 (21-1) to the “Closed” position and continue with the following procedures. • Turn the fill/drain ball valve figure 36 (22-2) to the “Closed”...
-
Page 31: Setup/Operation (Hr2250)
6. Setup/Operation (HR2250) *DANGER! It is very important that you read and understand this section before operating the hose reel. Failure to follow the procedures and cautions in this manual could lead to injury and possible death!* Manual Controls The Hose Reel has a manual method of controlling the spool rotation “UNLOAD/LOAD”... -
Page 32: Mechanical Drive Components
Note: To eliminate initial clutch slippage when loading hose, one loop of hose should be left slack prior to initiating hose loading. Mechanical Drive Components Access to the internal mechanical drive components is through the access door. This door must be removed. -
Page 33: Gear Box
Gear Box Gear Box Specification • HUB CITY – Poweratio 2000, Model HW2042ER (Assy # 0251-00534) • Modified helical worm reducer • 102:1 gear reduction • 5/8” input shaft • 1” output shaft *CAUTION! Do not operate the unit without ensuring it contains the Figure 44-Hub City Gear Box correct amount of oil. - Page 34 Although the torque limiter clutch is factory set at DRYAIR, periodic adjustment may be required. It is recommended the torque setting of the clutch be checked twice per season (see “Maintenance” section). With prolonged use, the two friction disks located on either side of the A-plate sprocket, will eventually show wear.
-
Page 35: Troubleshooting (Cme)
7. Troubleshooting (CME) • There are 6 green lights on the control panel, which indicate the status of a sequence of functions while the unit is running. • Aquastat and burner light go off and on as the burner cycles. •... - Page 36 Eventually the system may have to be drained and the filter screen removed and cleaned by hand (see Y-strainer screen in Maintenance section of Operators Manual). Check that pressure bypass valve is open if fluid receiving units are closed off. •...
- Page 37 No Power at Burner Check for 120-volt power between letter N and #7 on the terminal strip. If power, check the following: a) Check for 120-volt power at the burner. If power is present, there is a fault in the burner. See the enclosed Riello burner information to trouble shoot the burner system.
-
Page 38: Maintenance
8. Maintenance Central Heating Module Daily Checklist A daily inspection of the water heater cabinet should be performed with attention paid to the following: Check for Strong Odor of Gas • If a leak or the odor of fuel is noticed, immediately turn off all power switches and the main fuel supply to the water heater cabinet. - Page 39 and can be difficult to control. Some fuel oils contain substances, which cause fireside corrosion. Sulphur, vanadium and sodium are among the materials that may contribute to this problem. The probability of trouble from this source depends to a large degree on the amount of Sulphur in the fuel and on the care used in cleaning the fireside heating surfaces.
- Page 40 Heat Transfer Fluid “HTF” • A clean, properly maintained hot water system should not be drained unless there is a possibility of freezing, the boiler has accumulated a considerable amount of sludge or dirt on the water side, or draining is necessary to perform repairs. Very little sludge should accumulate in a water heater where little make-up water is added and where an appropriate water heater water treatment is maintained at proper strength.
-
Page 41: Hr2250
“Y” Strainer Screen Cleaning Procedure • Clean the screen figure 48 (3-1) located inside the “Y”- strainer prior to every installation. • Remove the end plug from the end of the strainer outlet valve. • Position a container at the outlet valve. A couple of 5-gallon containers should do. -
Page 42: Torque Limiter Adjustment
Figure 49-Marathon Electric Motor Torque Limiter Adjustment • Although the torque limiter clutch is factory (DRYAIR) set, periodic adjustments may be required. It is recommended the torque setting of the clutch be checked twice a season. With prolonged use, the two friction disks located on either side of the A- plate sprocket will eventually show wear. - Page 43 Torque Adjust Procedure • Ensure that the adjusting nut is in a finger tight position. • If the adjustment nut is tighter than finger tight, loosen and complete previous step. • Match mark the adjusting nut with the hub. Using a torque wrench tighten the adjusting nut to 90ft*lb.
-
Page 44: Gear Box
Gear Box Maintenance & Operation • Do not operate the unit without making sure it contains the correct amount of oil. Do not overfill with oil or injury to personnel, unit or other equipment may result. • For proper operation in subzero conditions, it is mandatory that the following oil be used: Spartan EP 320 Industrial Gear Oil ...any other gear oil will void warranty! -
Page 45: Appendix
9. Appendix Important Certification & Operational Information Non-Pressure Vessel Decal Figure 53-Non-Pressure Vessel Decal Appendix... -
Page 46: Certification & Heater Specifications
Certification & Heater Specifications Figure 54-TUV-SUD Certification Label 600 GTS Figure 55-TUV-SUD Certification Label 600 GTS (sub 40) Appendix... -
Page 47: Electrical Schematics
Electrical Schematics Figure 56-600 GTS (sub-40) Electrical Schematic Appendix... - Page 48 Figure 57-600 GTS Electrical Schematic Appendix...
- Page 49 Figure 58-HR2250 Electrical Schematic Appendix...
- Page 50 Figure 59-Trailer Wiring Schematic Appendix...
-
Page 51: Heat Transfer Fluid Preheater Information
The preheater heats the glycol in the heat exchanger which in turn sends heated glycol to DRYAIR’S patented air and fuel preheater to provide a controlled constant air and fuel Figure 60-HTF Preheater temperature thus providing smooth start operations in cold weather. -
Page 52: In Conclusion
If the operator decided they do not want to wait for the preheater to work, the DRYAIR unit will perform just like any of our competitor’s units that do not have a preheater option. -
Page 53: Material Safety Data Sheets
Material Safety Data Sheets The Material Safety Data Sheets (MSDS) included with this manual have been provided by DRYAIR’s suppliers. Appendix... - Page 54 MATERIAL SAFETY DATA SHEET SECTION 1: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME: BOSS CHILL PROPYLENE GLYCOL PROPYLENE-GLYCOL BASED Heat Transfer Fluid Concentrate Date Prepared: Sept 19, 2014 COMPANY IDENTIFICATION Supplier: BOSS LUBRICANTS 112, 6303 – 30 STREET SE Calgary, AB T2C 1R4 Telephone: 403-279-2223...
- Page 55 Propylene Glycol 000057-55-6 Proprietary inhibitors Not applicable Deionized Water 007732-18-5 Balance This document is prepared pursuant to the OSHA Hazard Communication Standard (29 CFR 1910.122). In addition, other substances not “Hazardous” per this OSHA Standard may be listed. Where proprietary ingredients shows, the identity may be made available as provided in this standard. BOSS CHILL PROPYLENE GLYCOL BOSS LUBRICANTS: MATERIAL SAFETY DATA SHEET SECTION 3: HAZARDOUS IDENTIFICATION...
- Page 56 on the fetus. In animal studies, it has been shown not to interfere with reproduction. Results of mutagenicity tests in-vitro (test tube) and in animals have been negative. Signs and Symptoms of Exposure: Redness and/or stinging sensation in eyes or on skin. Minor eye or skin irritation may occur with some people.
- Page 57 Burning Rate: Not available Autoignition Temperature: Not available Flammable limits in air (% by Volume) LEL: Not available UEL: Not available Extinguishing Media: Water for, fog, foam, CO2, dry chemical. Alcohol resistant foams (ATC type) are best when available. Do not use direct water stream as it may spread the fire.
- Page 58 SECTION 7: HANDLING AND STORAGE Handling Procedures: Wear impermeable gloves and other protective clothing to avoid prolonged or repeated skin contact. When handling, wear eye protection. Storage Requirements: Keep containers tightly closed when not in use. Store only in containers resistant to alkaline solutions with a pH of 9.0-12.0.
- Page 59 Hazardous decomposition Products: Depends upon temperature, air supply and the presence of other materials SECTION 11: TOXICOLOGICAL INFORMATION Eye Effects: Irritating to eyes. Skin Effects: The LD50 for skin absorption in rabbits is>10,000 mg/kg. Acute Inhalation Effects: Significant vapors are only generated at elevated temperatures; may irritate nose and respiratory system.
- Page 60 Packing Group: Not applicable Label: Not applicable Special Provisions (172.102): Not applicable Packaging Authorizations a) Exceptions Not applicable b) Non-bulk Packaging: Not applicable c) Bulk Packaging: Not applicable Quantity Limitations a) Passenger, Aircraft, or Not applicable Railcar: b) Cargo Aircraft Only: Not applicable Vessel Stowage Requirements a) Vessel Stowage: Not applicable...
- Page 61 Re-Authorization Act of 1986 (SARA Title III) and is considered, under applicable definitions not to have met any hazard category. This product is not a “Hazardous Chemical” as defined by the OSHA OSHA regulations: Hazard Communication Standard, 29 CFR 1910.1200 WHMIS: Not a “Controlled Product”...
- Page 62 Material Safety Data Sheet DOW CHEMICAL CANADA ULC Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Print Date: 06/29/2015 DOW CHEMICAL CANADA ULC encourages and expects you to read and understand the entire (M)SDS, as there is important information throughout the document. We expect you to follow the precautions identified in this document unless your use conditions would necessitate other appropriate methods or actions.
- Page 63 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Hazard Summary No significant immediate hazards for emergency response are known. Potential Health Effects Eyes: May cause slight temporary eye irritation. Corneal injury is unlikely. Skin: Prolonged contact is essentially nonirritating to skin. Repeated contact may cause flaking and softening of skin.
- Page 64 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Ingestion: No emergency medical treatment necessary. Most important symptoms and effects, both acute and delayed: Aside from the information found under Description of first aid measures (above) and Indication of immediate medical attention and special treatment needed (below), any additional important symptoms and effects are described in Section 11: Toxicology Information.
- Page 65 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Methods and materials for containment and cleaning up: Small spills: Absorb with materials such as: Cat litter. Sawdust. Vermiculite. Zorb-all®. Collect in suitable and properly labeled containers. Large spills: Dike area to contain spill. Recover spilled material if possible. See Section 13, Disposal Considerations, for additional information.
- Page 66 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Respiratory protection: Respiratory protection should be worn when there is a potential to exceed the exposure limit requirements or guidelines. If there are no applicable exposure limit requirements or guidelines, wear respiratory protection when adverse effects, such as respiratory irritation or discomfort have been experienced, or where indicated by your risk assessment process.
- Page 67 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 10. STABILITY AND REACTIVITY Reactivity: no data available Chemical stability: Stable under recommended storage conditions. See Storage, Section 7. Hygroscopic Possibility of hazardous reactions: Polymerization will not occur. Conditions to avoid: Exposure to elevated temperatures can cause product to decompose. Generation of gas during decomposition can cause pressure in closed systems.
- Page 68 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Serious eye damage/eye irritation May cause slight temporary eye irritation. Corneal injury is unlikely. Sensitization For the major component(s): Did not cause allergic skin reactions when tested in humans. For respiratory sensitization: No relevant data found.
- Page 69 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 LC50, Ceriodaphnia dubia (water flea), static test, 48 Hour, 18,340 mg/l, OECD Test Guideline Acute toxicity to algae/aquatic plants ErC50, Pseudokirchneriella subcapitata (green algae), 96 Hour, Growth rate inhibition, 19,000 mg/l, OECD Test Guideline 201 Toxicity to bacteria NOEC, Pseudomonas putida, 18 Hour, >...
- Page 70 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Propylene glycol Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3). Partition coefficient: n-octanol/water(log Pow): -1.07 Measured Bioconcentration factor (BCF): 0.09 Estimated. Dipotassium hydrogen phosphate Bioaccumulation: No bioconcentration is expected because of the relatively high water solubility.
- Page 71 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 This information is not intended to convey all specific regulatory or operational requirements/information relating to this product. Transportation classifications may vary by container volume and may be influenced by regional or country variations in regulations. Additional transportation system information can be obtained through an authorized sales or customer service representative.
- Page 72 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 the data contained in this (M)SDS and any hazards associated with the product. The information herein is provided in good faith and believed to be accurate as of the effective date shown above. However, no warranty, express or implied, is given.
Need help?
Do you have a question about the 600 GTS Series and is the answer not in the manual?
Questions and answers