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DryAIR HEFF1M Operator's Manual

Plate heat exchanger
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Operator Manual
HEFF1M
Plate Heat Exchanger
DRYAIR Manufacturing Corp
DRYAIR Manufacturing Corp.
Box 126, 400 Service Road
1095 N. Main Street
St. Brieux, SK, Canada
Bowling Green, Ohio, USA
S0K 3V0
43402
Tel: (306) 275-4848 1-888-750-1700
Tel: (419) 354-8546 1-866-354-8546
Fax: (306) 275-4664
Fax: (419) 354-9706
018-702877
June 1, 2016
Version 1.4

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  • Page 1 Operator Manual HEFF1M Plate Heat Exchanger DRYAIR Manufacturing Corp DRYAIR Manufacturing Corp. Box 126, 400 Service Road 1095 N. Main Street St. Brieux, SK, Canada Bowling Green, Ohio, USA S0K 3V0 43402 Tel: (306) 275-4848 1-888-750-1700 Tel: (419) 354-8546 1-866-354-8546...

  • Page 3: Table Of Contents

    2.Safety Concerns ........................2-1 General Safety Guidelines ....................... 2-1 Heating Appliance ........................2-1 Heat Transfer Fluid (HTF) ....................... 2-1 3.Introduction ..........................3-1 HEFF1M ..........................3-1 Potential Uses........................... 3-2 Accessories ..........................3-2 Portable Heat Exchanger...................... 3-2 Mixing/Booster Pump ......................3-2 Optional Remote Manifold ....................3-3 Insulated Line Jackets ......................
  • Page 4 Table of Figures Figure 2-1 Safety Decals ......................2-1 Figure 3-1 Fluid to Fluid Exchanger .................... 3-1 Figure 3-2 CHU - 0900 ........................ 3-1 Figure 3-3 Plate Heat Exchanger ....................3-1 Figure 3-4 Portable Heat Exchangers ..................3-2 Figure 3-5 Mixing /Booster Pump ....................3-2 Figure 3-6 Optional Remote Manifold ..................

  • Page 5: Warranty Policies & Claim Procedures

    F.O.B St. Brieux, SK., Canada or Bowling Green, Ohio, USA. • Any parts that are covered by an extended warranty published by DRYAIR are an exception to the Basic Warranty Policy and are to be warrantied as per the details of the Extended Warranty Policy.

  • Page 6: Exceptions To The Warranty Policies

    • It is the responsibility of the owner to read, understand and implement the maintenance, safety and operational guidelines as laid out in the Operation and Maintenance Guide. • All parts are to be tagged with warranty claim number and shipped prepaid to DRYAIR within 30 days.
  • Page 7 • Plumbing Components - 1hr Relays Flow Reverser Switches Flow Switch Thermostats Valves Breakers • Glycol Pump Changes - 2hrs • Electric Motor Changes - 1hr Hose Reel Note: Other labour charges will be at the discretion of DRYAIR. Warranty Policies & Claim Procedures...

  • Page 8: Safety Concerns

    Version 1.3 018-702877 2. Safety Concerns General Safety Guidelines • Make certain that the operator reads and understands all of the information in this manual. • All unauthorized individuals must be kept away from the equipment when in operation. • All guards must be in place when the equipment is in operation. •...

  • Page 9: Introduction

    This can be accomplished by using a fluid to fluid exchanger (Figure 3- 1). Hot glycol from a DRYAIR heat source, such as a CHU-0900 (Figure 3-2), is pumped into the supply of the exchanger and because the hot glycol is in close proximity to the fluid in the second system, that fluid will be heated by the hot glycol.

  • Page 10: Potential Uses

    The clean, low relative humidity heat delivery Figure 3-4 Portable Heat Exchangers minimizes energy costs by eliminating the need to draw in fresh outside air. With the DRYAIR system, you reheat warm internal air, rather than heating cold external air. Mixing/Booster Pump The multifunctional mixing/booster (Figure 3-5) ensures maximum flexibility in the use of this system.

  • Page 11: Optional Remote Manifold

    Version 1.3 018-702877 Optional Remote Manifold The optional Remote Manifold (Figure 3-6) allows for additional distribution and/or separation between the central heating trailer and the manifold. Insulated Line Jackets Insulated circulation line jackets are also available. These insulated jackets will prevent exposed circulation line heat loss in extreme subzero conditions.

  • Page 12: Setup

    Version 1.3 018-702877 4. Setup The positioning of all the system components on the site will be influenced by a number of factors. Please read all of the “Setup” section before beginning. Be sure to observe all local electrical codes and fire regulations when positioning the appliance. *CAUTION! It is very important that you read and understand this manual before operating the Plate Heat Exchanger! Failure to follow the procedures and cautions in this manual could lead to injury or improper function of the Plate Heat Exchanger!*...

  • Page 13: Primary Source Circuit

    (HTF) in the lines. Connections to the primary side are accomplished by 2in camlock style fittings. Secondary Supply Circuit This section will cover a typical setup using a complete DRYAIR system. Because this is a closed system it is possible to go vertically upwards up to 70ft from the heat source.

  • Page 14: Operation

    Version 1.3 018-702877 5. Operation The design of the Plate Heat Exchanger only allows control of the pump’s on/off switch. Temperature control should be made at the heat source. Monitoring the temperature can be done for both the heat source and to the desired application from the operator panel (Figure 5-1). Figure 5-1 Operator Panel Operation...

  • Page 15: Troubleshooting

    Version 1.3 018-702877 6. Troubleshooting Air Trapped in Primary Circuit • See owner’s manual for the heat source. Air Trapped in the Secondary Circuit • Ensure that there is a way for air to escape at the highest point in the system. Example: Remote reservoir mounted at the highest point.

  • Page 16: Maintenance

    018-702877 7. Maintenance DRYAIR products are designed to be a low maintenance system. All assemblies are assembled using extensively tested and certified components. Following these maintenance procedures will ensure the maximum benefit and least amount of down time for the system. The daily maintenance schedule is designed to be a quick system check and ensures a low risk of operating interruptions.

  • Page 17: Appendix

    Version 1.3 018-702877 8. Appendix Electrical Schematic (Figure 8-1) Figure 8-1 Electrical Schematic Features & Specs • Output – capable of exchanging up to 1,000,000 BTU/H • Dimensions – W 36” (91.4cm) x L 52” (132.1cm) x H 33” (83.8cm) •...

  • Page 18: Material Safety Data Sheets

    Version 1.3 018-702877 Material Safety Data Sheets Appendix...
  • Page 19 MATERIAL SAFETY DATA SHEET SECTION 1: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME: BOSS CHILL PROPYLENE GLYCOL PROPYLENE-GLYCOL BASED Heat Transfer Fluid Concentrate Date Prepared: Sept 19, 2014 COMPANY IDENTIFICATION Supplier: BOSS LUBRICANTS 112, 6303 – 30 STREET SE Calgary, AB T2C 1R4 Telephone: 403-279-2223...
  • Page 20 Propylene Glycol 000057-55-6 Proprietary inhibitors Not applicable Deionized Water 007732-18-5 Balance This document is prepared pursuant to the OSHA Hazard Communication Standard (29 CFR 1910.122). In addition, other substances not “Hazardous” per this OSHA Standard may be listed. Where proprietary ingredients shows, the identity may be made available as provided in this standard. BOSS CHILL PROPYLENE GLYCOL BOSS LUBRICANTS: MATERIAL SAFETY DATA SHEET SECTION 3: HAZARDOUS IDENTIFICATION...
  • Page 21 on the fetus. In animal studies, it has been shown not to interfere with reproduction. Results of mutagenicity tests in-vitro (test tube) and in animals have been negative. Signs and Symptoms of Exposure: Redness and/or stinging sensation in eyes or on skin. Minor eye or skin irritation may occur with some people.
  • Page 22 Burning Rate: Not available Autoignition Temperature: Not available Flammable limits in air (% by Volume) LEL: Not available UEL: Not available Extinguishing Media: Water for, fog, foam, CO2, dry chemical. Alcohol resistant foams (ATC type) are best when available. Do not use direct water stream as it may spread the fire.
  • Page 23 SECTION 7: HANDLING AND STORAGE Handling Procedures: Wear impermeable gloves and other protective clothing to avoid prolonged or repeated skin contact. When handling, wear eye protection. Storage Requirements: Keep containers tightly closed when not in use. Store only in containers resistant to alkaline solutions with a pH of 9.0-12.0.
  • Page 24 Hazardous decomposition Products: Depends upon temperature, air supply and the presence of other materials SECTION 11: TOXICOLOGICAL INFORMATION Eye Effects: Irritating to eyes. Skin Effects: The LD50 for skin absorption in rabbits is>10,000 mg/kg. Acute Inhalation Effects: Significant vapors are only generated at elevated temperatures; may irritate nose and respiratory system.
  • Page 25 Packing Group: Not applicable Label: Not applicable Special Provisions (172.102): Not applicable Packaging Authorizations a) Exceptions Not applicable b) Non-bulk Packaging: Not applicable c) Bulk Packaging: Not applicable Quantity Limitations a) Passenger, Aircraft, or Not applicable Railcar: b) Cargo Aircraft Only: Not applicable Vessel Stowage Requirements a) Vessel Stowage: Not applicable...
  • Page 26 Re-Authorization Act of 1986 (SARA Title III) and is considered, under applicable definitions not to have met any hazard category. This product is not a “Hazardous Chemical” as defined by the OSHA OSHA regulations: Hazard Communication Standard, 29 CFR 1910.1200 WHMIS: Not a “Controlled Product”...
  • Page 27 Material Safety Data Sheet DOW CHEMICAL CANADA ULC Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Print Date: 06/29/2015 DOW CHEMICAL CANADA ULC encourages and expects you to read and understand the entire (M)SDS, as there is important information throughout the document. We expect you to follow the precautions identified in this document unless your use conditions would necessitate other appropriate methods or actions.
  • Page 28 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Hazard Summary No significant immediate hazards for emergency response are known. Potential Health Effects Eyes: May cause slight temporary eye irritation. Corneal injury is unlikely. Skin: Prolonged contact is essentially nonirritating to skin. Repeated contact may cause flaking and softening of skin.
  • Page 29 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Ingestion: No emergency medical treatment necessary. Most important symptoms and effects, both acute and delayed: Aside from the information found under Description of first aid measures (above) and Indication of immediate medical attention and special treatment needed (below), any additional important symptoms and effects are described in Section 11: Toxicology Information.
  • Page 30 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Methods and materials for containment and cleaning up: Small spills: Absorb with materials such as: Cat litter. Sawdust. Vermiculite. Zorb-all®. Collect in suitable and properly labeled containers. Large spills: Dike area to contain spill. Recover spilled material if possible. See Section 13, Disposal Considerations, for additional information.
  • Page 31 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Respiratory protection: Respiratory protection should be worn when there is a potential to exceed the exposure limit requirements or guidelines. If there are no applicable exposure limit requirements or guidelines, wear respiratory protection when adverse effects, such as respiratory irritation or discomfort have been experienced, or where indicated by your risk assessment process.
  • Page 32 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 10. STABILITY AND REACTIVITY Reactivity: no data available Chemical stability: Stable under recommended storage conditions. See Storage, Section 7. Hygroscopic Possibility of hazardous reactions: Polymerization will not occur. Conditions to avoid: Exposure to elevated temperatures can cause product to decompose. Generation of gas during decomposition can cause pressure in closed systems.
  • Page 33 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Serious eye damage/eye irritation May cause slight temporary eye irritation. Corneal injury is unlikely. Sensitization For the major component(s): Did not cause allergic skin reactions when tested in humans. For respiratory sensitization: No relevant data found.
  • Page 34 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 LC50, Ceriodaphnia dubia (water flea), static test, 48 Hour, 18,340 mg/l, OECD Test Guideline Acute toxicity to algae/aquatic plants ErC50, Pseudokirchneriella subcapitata (green algae), 96 Hour, Growth rate inhibition, 19,000 mg/l, OECD Test Guideline 201 Toxicity to bacteria NOEC, Pseudomonas putida, 18 Hour, >...
  • Page 35 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 Propylene glycol Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3). Partition coefficient: n-octanol/water(log Pow): -1.07 Measured Bioconcentration factor (BCF): 0.09 Estimated. Dipotassium hydrogen phosphate Bioaccumulation: No bioconcentration is expected because of the relatively high water solubility.
  • Page 36 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 This information is not intended to convey all specific regulatory or operational requirements/information relating to this product. Transportation classifications may vary by container volume and may be influenced by regional or country variations in regulations. Additional transportation system information can be obtained through an authorized sales or customer service representative.
  • Page 37 Product name: DOWFROST™ Heat Transfer Fluid Issue Date: 01/23/2015 the data contained in this (M)SDS and any hazards associated with the product. The information herein is provided in good faith and believed to be accurate as of the effective date shown above. However, no warranty, express or implied, is given.

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