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Yamaha XVS650R Owner's Manual

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OWNER'S MANUAL
XVS650R(C)
XVS650AR(C)
LIT-11626-16-05
5FB-28199-12

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Summary of Contents for Yamaha XVS650R

  • Page 1 OWNER’S MANUAL XVS650R(C) XVS650AR(C) LIT-11626-16-05 5FB-28199-12...
  • Page 2 EAU03438...
  • Page 3 EAU00002 Congratulations on your purchase of the Yamaha XVS650(C)/XVS650A(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 XVS650R(C)/XVS650AR(C) OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, February 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 9: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...

  • Page 10: Safe Riding

    S AFETY INFORMATION EAU03633 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE- PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE- FORE RIDING THIS MOTORCYCLE.
  • Page 11 SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b.

  • Page 12: Protective Apparel

    6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 13 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select- ing and installing any accessories.

  • Page 14: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 15 SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedes- trians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 16: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 17 SAFETY INFORMATION 3 XVS650A 3 XVS650...
  • Page 18 SAFETY INFORMATION 6 California only...

  • Page 19: Description

    DESCRIPTION Left view (XVS650) ................2-1 Right view (XVS650) ................2-2 Left view (XVS650A) ................2-3 Right view (XVS650A)................ 2-4 Controls and instruments (XVS650/XVS650A) ........2-5...

  • Page 20: Left View (Xvs650)

    D ESCRIPTION EAU00026 Left view (XVS650) 1. Shift pedal (page 3-4) 5. Helmet holder (page 3-12) 2. Fuel cock (page 3-8) 6. Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-9) 7. Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring preload adjusting ring (page 3-14)

  • Page 21: Right View (Xvs650)

    DESCRIPTION Right view (XVS650) 8. Engine oil filter element (page 6-11) 11. Main switch/steering lock (page 3-1) 9. Battery (page 6-31) 12. Air filter element (page 6-15) 10. Fuses (page 6-33) 13. Brake pedal (page 3-5)

  • Page 22: Left View (Xvs650A)

    DESCRIPTION Left view (XVS650A) 1. Shift pedal (page 3-4) 5. Helmet holder (page 3-12) 2. Fuel cock (page 3-8) 6. Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-9) 7. Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring preload adjusting ring (page 3-14)

  • Page 23: Right View (Xvs650A)

    DESCRIPTION Right view (XVS650A) 8. Engine oil filter element (page 6-11) 11. Main switch/steering lock (page 3-1) 9. Battery (page 6-31) 12. Air filter element (page 6-15) 10. Fuses (page 6-33) 13. Brake pedal (page 3-5)

  • Page 24: Controls And Instruments (Xvs650/Xvs650A)

    DESCRIPTION Controls and instruments (XVS650/XVS650A) 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Fuel tank cap (page 3-6) 5. Right handlebar switches (page 3-3) 6. Throttle grip (page 6-17) 7. Brake lever (page 3-5)

  • Page 25: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator and warning lights ............. 3-2 Speedometer unit ................3-2 Handlebar switches ................3-3 Clutch lever ..................3-4 Shift pedal (XVS650)................3-4 Shift pedal (XVS650A) ............... 3-4 Brake lever ..................3-5 Brake pedal ..................

  • Page 26: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...

  • Page 27: Indicator And Warning Lights

    When this occurs, have a 1. High beam indicator light “ ” 1. Tripmeter reset knob Yamaha dealer check the self-diagno- 2. Turn signal indicator light “ ” 2. Speedometer sis system. 3. Neutral indicator light “...

  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the motor- cycle has traveled both about 150 m (490 ft) and for approximately 15 sec- onds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has re- turned to the center position.

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 1. Clutch lever 1. Shift pedal 1. Shift pedal EAU00152 EAU00157 EAU01215 Clutch lever Shift pedal (XVS650) Shift pedal (XVS650A) The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip.

  • Page 30: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 1. Brake lever 1. Brake pedal 1. Brake pedal EAU00158 EAU00162 Brake lever Brake pedal The brake lever is located at the right The brake pedal is on the right side of handlebar grip. To apply the front the motorcycle.

  • Page 31: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

  • Page 32: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a pump octane number with a clean, dry, soft cloth, since [(R+M)/2] of 86 or higher, or a research fuel may deteriorate painted surfac- octane number of 91 or higher.

  • Page 33: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 1. Arrow mark positioned over “OFF” 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” EAU02969 Fuel cock With the fuel cock lever in this position, This indicates reserve.

  • Page 34: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS ECA00038 XVS650 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning. If this occurs, turn off the starter (choke).
  • Page 35 INSTRUMENT AND CONTROL FUNCTIONS NOTE: XVS650 XVS650 Make sure that the seats are properly secured before riding. 1. Bolt (× 2) 1. Seat holder 2. Seat holder 2. Projection 3. Projection Rider seat To install the passenger seat To remove the rider seat Insert the projection on the front of the 1.

  • Page 36: Seats (Xvs650A)

    INSTRUMENT AND CONTROL FUNCTIONS XVS650A XVS650A XVS650A 1. Bolt 1. Seat holder (× 2) 1. Bolt 2. Projection (× 2) Rider seat EAU04188 Seats (XVS650A) To install the passenger seat To remove the rider seat Insert the projections on the front of the 1.

  • Page 37: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS XVS650A 1. Seat holder 1. Helmet holder 2. Projection 2. Unlock. To install the rider seat EAU00260 Helmet holder 1. Insert the projection on the front of To open the helmet holder, insert the the rider seat into the holder as key into the lock, and then turn the key shown, place the seat in the origi- as shown.

  • Page 38: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS 1. Storage compartment cover 1. Storage compartment 2. Storage compartment lock cover 2. Storage compartment cover 2. Pull the storage compartment cov- 3. Storage compartment lock To close the storage compartment er out as shown. EAU01869 1.

  • Page 39: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU00299 NOTE: Adjusting the shock absorber Align the appropriate notch in the assembly adjusting ring with the position in- This shock absorber assembly is dicator on the shock absorber. equipped with a spring preload adjust- Use the special wrench and exten- ing ring.

  • Page 40: Luggage Strap Holders

    Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-15...

  • Page 41: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 42 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 43: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
  • Page 44 • Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
  • Page 45 • Check operation of ignition circuit cut-off system. Sidestand switch 3-15 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...

  • Page 47: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-3 Shifting ....................5-3 Engine break-in ................. 5-5 Parking ....................5-6...
  • Page 48 Consult a Yamaha dealer re- blocked and performance will The transmission is in the neutral garding any control or function suffer.
  • Page 49 If the engine trouble warning light comes on or flashes after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. 1. Turn the fuel cock lever to “ON”. 4. Turn the starter (choke) on and 6.
  • Page 50 OPERATION AND IMPORTANT RIDING POINTS EAU01258 NOTE: XVS650 Starting a warm engine The engine is warm when it responds Follow the same procedure as for start- normally to the throttle with the starter ing a cold engine with the exception (choke) turned off.
  • Page 51 OPERATION AND IMPORTANT RIDING POINTS Always use the clutch while EAU02988 XVS650A To start out and accelerate changing gears to avoid dam- 1. Pull the clutch lever to disengage aging the engine, transmission, the clutch. and drive train, which are not 2.
  • Page 52 OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02974 EAU01128 To decelerate Recommended shift points Engine break-in 1. Apply both the front and the rear The recommended shift points during There is never a more important period brakes to slow the motorcycle. acceleration and deceleration are in the life of your engine than the period 2.
  • Page 53 1,600 km (1,000 mi) and beyond The vehicle can now be operated normally. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.

  • Page 55: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........6-1 Checking the brake fluid level ......6-26 Owner’s tool kit ............6-1 Changing the brake fluid ........6-27 Periodic maintenance chart for the emission Checking and lubricating the cables ....6-27 control system ...........6-3 Checking and lubricating the throttle grip General maintenance and lubrication chart ..6-4 and cable ............

  • Page 56: Periodic Maintenance

    RELATED TO EMISSIONS CON- cycle maintenance work, have a manual and the tools provided in the TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. owner’s tool kit are intended to assist LY. THESE SERVICES REQUIRE you in the performance of preventive SPECIALIZED DATA, KNOWLEDGE, maintenance and minor repairs.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.

  • Page 58: Periodic Maintenance Chart For The Emission Control System

    • Adjust cable free play. Evaporative emission control • Check control system for damage. √ √ system (For • Replace if necessary. California only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 59: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months...
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 61 • Apply chain lube lightly. #1 shift pedal shaft * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. #1 Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 62: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Panel A 1. Panel A 1. Panel B EAU01122 Removing and installing panels The panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Bolt (× 4) 1. Bolt (× 4) 1. Screw EAU01573 EAU04807 Panel A Panel B To remove the panel To remove the panel Remove the bolts, and then take the Remove the screw, and then pull out- panel off.

  • Page 64: Checking The Spark Plugs

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap 1. Spark plug wrench To install the panel 2. Remove the spark plug as shown, EAU03329 Checking the spark plugs Place the panel in the original position, with the spark plug wrench includ- The spark plugs are important engine and then install the screw.
  • Page 65 Do not attempt to diagnose such problems yourself. Instead, have a NOTE: Yamaha dealer check the motorcycle. If a torque wrench is not available when 3. Check each spark plug for elec- installing a spark plug, a good estimate trode erosion and excessive car- of the correct torque is 1/4–1/2 turn...

  • Page 66: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04612 Left side Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR Right side 1. Engine oil drain bolt 1. Oil filter element outer cover 1. Oil filter element inner cover 2. Oil pan 2. Bolt (× 3) 2. Bolt (× 5) To change the engine oil (with or NOTE: without oil filter element replace- Skip steps 4–7 if the oil filter element is...
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the ECA00133 CAUTION: recommended oil, and then install In order to prevent clutch slip- and tighten the oil filler cap. page (since the engine oil also lubricates the clutch), do not Recommended engine oil: mix any chemical additives.

  • Page 69: Final Gear Oil

    The final gear case must be checked case. for oil leakage before each ride. If any leakage is found, have a Yamaha deal- NOTE: The oil level should be at the brim of er check and repair the motorcycle. In the filler hole.

  • Page 70: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Add the recommended final gear oil to the brim of the filler hole. Recommended final gear oil: Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90 Oil quantity: 0.19 L (0.17 Imp qt, 0.20 US qt) 1.

  • Page 71: Adjusting The Carburetors

    Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- 1. Air filter element holder 1. Match marks rience.

  • Page 72: Adjusting The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be a. Throttle cable free play checked and, if necessary, adjusted before each ride.
  • Page 73 33 psi) 33 psi) accessories (cowling, saddlebags, tact a Yamaha dealer immediately and 225 kPa 250 kPa 90 kg (198 lb)– etc. if approved for this model) does (2.25 kgf/cm...

  • Page 74: Spoke Wheels

    Dunlop 170/80-15M/C 77S K555 age before each ride. If any dam- ing the tires, should be left to a age is found, have a Yamaha CE-10E Yamaha dealer, who has the FRONT (XVS650A) dealer replace the wheel. Do not necessary professional knowl-...

  • Page 75: Accessories And Replacement Parts

    Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other com- panies, Yamaha cannot be held lia- 6-20...

  • Page 76: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. 1. Locknut 1. Clutch lever free play adjusting nut 2. Clutch lever free play adjusting bolt 2. Locknut c. Clutch lever free play 3. If the specified clutch lever free EAU00694 play could be obtained as de- Adjusting the clutch lever free...

  • Page 77: Adjusting The Brake Lever Free Play

    1. Locknut system. If there is air in the hy- 2. Brake lever free play adjusting bolt EAU00696 draulic system, have a Yamaha Adjusting the brake lever free 1. Loosen the locknut at the brake le- dealer bleed the system before play ver.

  • Page 78: Adjusting The Brake Pedal Position And Free Play

    108 mm (4.25 in) [XVS650A] above WARNING the top of the footrest as shown. Periodi- lower the brake pedal, turn the ad- It is advisable to have a Yamaha justing bolt in direction b. cally check the brake pedal position and, dealer make these adjustments.

  • Page 79: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake pedal free play adjusting nut 1. Rear brake light switch 2. Rear brake light switch adjusting nut Brake pedal free play EAU00713 The brake pedal free play should mea- Adjusting the rear brake light sure 20–30 mm (0.79–1.18 in) at the switch brake pedal end.

  • Page 80: Checking The Front Brake Pads And Rear Brake Shoes

    If a brake shoe has worn to the indicator grooves have almost disap- point that the wear indicator reaches peared, have a Yamaha dealer replace the wear limit line, have a Yamaha the brake pads as a set. dealer replace the brake shoes as a set.

  • Page 81: Checking The Brake Fluid Level

    However, if the fluid reservoir is level. brake fluid level goes down sud- Use only the recommended quali- denly, have a Yamaha dealer ty brake fluid, otherwise the rubber check the cause. seals may deteriorate, causing leakage and poor braking perfor- mance.

  • Page 82: Changing The Brake Fluid

    EAU03297 EAU04034 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the cables throttle grip and cable brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should...

  • Page 83: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-...

  • Page 84: Checking And Lubricating The Sidestand

    EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. 6-29...

  • Page 85: Checking The Steering

    If any free Securely support the motorcycle so position. play can be felt, have a Yamaha that there is no danger of it falling 2. While applying the front brake, dealer check or repair the steer- over.

  • Page 86: Checking The Wheel Bearings

    • EYES: Flush with water for hub or if the wheel does not turn sealed-type (MF) battery, which does 15 minutes and seek prompt smoothly, have a Yamaha dealer not require any maintenance. There is medical attention. check the wheel bearings.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery EC000102 CAUTION: Have a Yamaha dealer charge the bat- Always keep battery tery as soon as possible if it seems to charged. Storing a discharged have discharged. Keep in mind that the...

  • Page 88: Replacing The Fuses

    3. Spare main fuse 3. Headlight fuse 4. If the fuse immediately blows 4. Carburetor heater fuse EAU04190* again, have a Yamaha dealer 5. Spare fuse (× 2) Replacing the fuses check the electrical system. The main fuse and the fuse box, which...

  • Page 89: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover 3. Unhook the headlight bulb holder, EAU04189 Replacing the headlight bulb 2. Disconnect the headlight coupler, and then remove the defective This motorcycle is equipped with a and then remove the bulb cover.

  • Page 90: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    6. Install the headlight unit by install- 1. Remove the lens by removing the ing the screws. screws. 7. Have a Yamaha dealer adjust the 2. Remove the defective bulb by headlight beam if necessary. pushing it in and turning it counter- clockwise.

  • Page 91: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel XVS650A Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the...

  • Page 92: Front Wheel

    WARNING 2. Lift the wheel up between the fork 4. Lift the front wheel off the ground It is advisable to have a Yamaha legs. according to the procedure on dealer service the wheel. page 6-36.

  • Page 93: Rear Wheel

    2. Disconnect the brake torque rod WARNING bounds smoothly. from the brake shoe plate by re- It is advisable to have a Yamaha 7. Connect the speedometer cable. moving the bolt. dealer service the wheel. 3. Loosen the brake torque rod bolt Securely support the motor- at the swingarm.
  • Page 94 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play adjusting nut onto the brake rod. 4. Install the brake torque rod bolt at the brake shoe plate. 5.

  • Page 95: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 96: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 97: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 98 M OTORCYCLE CARE AND STORAGE EAU03412 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 99 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 100 NOTE: including chrome- and nickel-plat- Consult a Yamaha dealer for advice on ed, surfaces. what products to use. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc.
  • Page 101 MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps Before storing your motorcycle for and spark plugs. several months: b. Pour a teaspoonful of engine Short-term 1. Follow all the instructions in the oil into each spark plug bore. Always store your motorcycle in a cool, “Care”...
  • Page 102 MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 103: Specifications

    SPECIFICATIONS Specifications ..................8-1...
  • Page 104 S PECIFICATIONS EAU01038 Specifications CS-01E Model XVS650(C)/XVS650A(C) Engine Dimensions Engine type Air-cooled 4-stroke, SOHC XVS650(C) Cylinder arrangement V type 2-cylinder Overall length 2,340 mm (92.1 in) Displacement 649 cm Overall width 880 mm (34.6 in) Bore × stroke 81 × 63 mm (3.19 × 2.48 in) Overall height 1,070 mm (42.1 in) Compression ratio...
  • Page 105 SPECIFICATIONS Spark plug CAUTION: Manufacturer/model NGK / DPR7EA-9 or In order to prevent clutch slippage (since the engine oil also DENSO / X22EPR-U9 lubricates the clutch), do not mix any chemical additives. Do 0.8– 0.9 mm (0.03–0.04 in) not use oils with a diesel specification of “CD” or oils of a higher quality than specified.
  • Page 106 SPECIFICATIONS Tires XVS650A(C) XVS650(C) Front Front Type Tube tire Type Tube tire Size 130/90-16 67S Size 100/90-19 57S 130/90-16 M/C 67S 100/90-19 M/C 57S Manufacturer/model Bridgestone / G703 Manufacturer/model Bridgestone / L309 Dunlop / D404F Dunlop / F24 Rear Rear Type Tube tire Type...
  • Page 107 SPECIFICATIONS Wheels Suspension XVS650(C) Front Telescopic fork Front Rear Swingarm (monocross) Type Spoke wheel Spring/shock absorber 19 × MT2.50 Size Front Coil spring / oil damper 19 M/C × MT2.50 Rear Coil spring / gas-oil damper Rear Wheel travel Type Spoke wheel XVS650(C) 15 M/C ×...
  • Page 108 SPECIFICATIONS Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 8/27 W × 1 Tail/brake light Front turn signal/ 12 V, 27/8 W × 2 position light 12 V, 27 W × 2 Rear turn signal light 12 V, 1.7 W ×...

  • Page 109: Consumer Information

    Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2 Reporting safety defects ..............9-3 Motorcycle noise regulation .............. 9-4 Maintenance record ................9-5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ..9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ......... 9-9...

  • Page 110: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 111: Model Label

    (See page 3-10 [XVS650] or 3-11 [XVS650A] for rider seat removal and installation proce- dures.) Record the information on this label in the space provided. This infor- mation will be needed when ordering spare parts from a Yamaha dealer.

  • Page 112: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 113: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 114: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 115 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months...

  • Page 116: Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 117 CONSUMER INFORMATION...

  • Page 118: Yamaha Extended Service (Y.e.s.)

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 119 CONSUMER INFORMATION 9-10...
  • Page 120 I NDEX 1 0 - Accessories and replacement parts ..6-20 Engine break-in ........5-5 Main switch/steering lock ......3-1 Air filter element, cleaning ......6-15 Engine oil and oil filter element ....6-11 Maintenance and lubrication, periodic ..6-4 Engine stop switch........3-3 Maintenance, emission control system..6-3 Engine trouble warning light ....
  • Page 121 INDEX Shift pedal (XVS650) ....... 3-4 Shift pedal (XVS650A)......3-4 Valve clearance, adjusting ....6-17 Shock absorber assembly, adjusting ..3-14 Vehicle identification number....9-1 Sidestand ..........3-15 Sidestand, checking and lubricating..6-29 Warranty, extended......... 9-9 Spark plugs, checking ......6-9 Warranty limited ........
  • Page 124 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.03-4.0×1 CR...

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