Status Code 22 - Abnormal Flame-Proving Signal; Status Code 23 - Transducer Greater Than 0.15 - Carrier 58SU0A Troubleshooting Manual

Comfort 80% afue, ultra low nox, 4-way multipoise gas furnace
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58SU0A (Series 2 & 3): Troubleshooting Guide

Status Code 22 - Abnormal Flame-proving Signal

This status code indicates the flame signal was sensed while gas valve GV was de- energized. The inducer will run until the fault is cleared.
STEP
1.
Turn off gas to the furnace by shutting off the external manual shut-off valve.
2.
Does status code 22 stop flashing?
3.
Replace the gas valve.
4.
Disconnect wire from the flame-proving sensor electrode FSE
5.
Does status code 22 stop flashing?
Remove and inspect burner box assembly and remove any carbon deposits near the flame sensor.
6.
Clean flame sensor with fine steel wool. Reinstall flame sensor and burner box assembly. Reconnect
wire to flame sensor. Does status code 22 flash?
7.
Replace flame sensor electrode FSE
Inspect harness flame sensor wire from furnace control at PL1-1 to burner box assembly for knicks or
8.
cuts and repair as needed
9.
Does status code 22 flash?
10.
Replace the furnace control.
11.
Go to page number indicated in Index for CLEANUP AND START- UP INSTRUCTIONS.

Status Code 23 - Transducer Greater than 0.15"

Transducer senses negative pressure greater than 0.15-in. w.c. at startup
STEP
Turn power off, remove blower access panel, and disconnect R thermostat lead from the furnace control
1.
board.
2.
Depress door switch. Use a piece of tape to hold switch closed. Turn power ON
3.
Jumper R and W thermostat terminals.
4.
Does status code 23 flash?
5.
Does a different status code flash?
6.
Cycle the furnace multiple times to check for intermittent operation
7.
Does the status code 23 ever flash?
8.
Go to page number indicated in the Index for the section covering the status code.
9.
Go to page number indicated in Index for CLEANUP AND START- UP INSTRUCTIONS.
Check the transducer output signal. To do this, connect a DC voltmeter across terminals PL12-2 GREEN
10.
(-) and PL12-3 BLACK (+).
11.
Do you measure more than 0.65VDC?
12.
Unplug the transducer connection at PL3 on the furnace control
13.
Does the status code 23 continue to flash?
14.
You have a short or miswire in the transducer wiring
15.
Fix problem
16.
Disconnect the jumper across the R and W thermostat terminal
17.
Remove the pressure hose from its connection at the transducer
18.
Do you still measure more than 0.65VDC?
19.
Replace Transducer
20.
Reconnect the pressure hose to the pressure transducer
Connect 1 side of a slope manometer with a tee to the collector box pressure tap. Refer to pressure
21.
check connection illustration in APPENDIX B: Transducer Operational Check
22.
Is measured pressure more negative than -0.15-in. w.c. while furnace inducer is not operating?
23.
Check pressure tubing for debris and blockage.
24.
Reconnect the pressure hose to the pressure transducer and inducer housing port
25.
Flue draft is too high. Check for proper vent sizing and monitor for excessive winds at termination
26.
Replace the furnace control.
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
ACTION
ACTION
14
YES
NO
GO TO
2
3
4
11
5
6
8
7
11
11
9
10
11
11
INDEX
YES
NO
GO TO
2
3
4
10
5
8
6
7
10
9
INDEX
INDEX
11
16
12
13
26
14
15
9
17
18
19
20
15
21
22
25
23
24
6
15
15

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