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Carrier 986TC Manuals
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Carrier 986TC manual available for free PDF download: Installation, Start-Up, Operating And Service And Maintenance Instructions
Carrier 986TC Installation, Start-Up, Operating And Service And Maintenance Instructions (93 pages)
TWO--STAGE, VARIABLE--SPEED MULTIPOISE 35 in. (889 mm) Tall CONDENSING GAS FURNACE
Brand:
Carrier
| Category:
Furnace
| Size: 11 MB
Table of Contents
Table of Contents
1
Section
1
Required Notice for Massachusetts Installations
2
Safety Considerations
3
Fire Hazard
3
Furnace Reliability Hazard
3
General Installation
4
Combustion and Ventilation Air
4
Duct Systems
4
Introduction
4
Codes and Standards
4
Minimum Clearances to Combustible Materials
4
Condensate Drain Connection
5
Electrostatic Discharge (Esd) Precautions Procedure
5
Accessories
5
Location
5
Location Relative to Cooling Equipment
6
Loose Parts Bag Contents
6
Dimensional Drawing
7
Multipoise Orientations
8
Freeze Protection and Return Air Temperature
8
Prohibited Installations
8
Installation in a Garage
8
Outdoor Combustion Air Method
9
Ventilated Combustion Air Applications
9
Direct Vent (2- - Pipe) Applications
9
Air for Combustion and Ventilation
9
Indoor Combustion Aire NFPA & AGA
10
Standard Method
10
Combination of Indoor and Outdoor Air
10
EXAMPLES: Determining Free Area
11
Minimum Free Area Required
11
Minimum Space Volumes
11
Upflow Orientation
12
Downflow Orientation
12
Horizontal Orientation
12
Condensate Trap
12
Upflow Trap Configuration
13
Downflow Trap Configuration
14
Horizontal Right Trap Configuration
15
Horizontal Left Trap Configuration
16
For Right Side Condensate Drain
17
For Left Side Condensate Drain Connection
17
Upflow/Downflow Orientation
17
Tip from Contractors
18
Formed Rubber Drain Grommet
18
Modify Rubber Drain Elbow
18
Drain Trap Connection and Routing
19
Knockout Removal
19
Example of Field Drain Attachment
20
Upflow Installation
21
Supply Air Connections
21
Return Air Connections
22
Downflow Installation
22
Leveling Legs
22
Side Return Air Inlet
22
Minor Property Hazard
23
Cut Hazard
23
Suspended Furnace Support
23
Horizontal Installation
23
Bottom Return Air Inlet
24
Filter and Return Duct Sizing
26
Filter Arrangement
26
Filter Media Pressure Drop (Clean) Versus Airflow
27
Media Filter
28
Filter Size Information
28
Installation on Combustible Flooring
29
Opening Dimensions
29
General Requirements
30
Return Duct Sizing
30
Ductwork Acoustical Treatment
30
Air Ducts
30
Air Delivery CFM
31
Gas Piping
33
Gas Entry
34
Gas Pipe Grommet
34
Maximum Capacity of Pipe
34
Typical Gas Pipe Arrangement
35
115- -V Wiring
35
Electrical Connections
35
J-Box Installation
36
External Electrical Box on Furnace Casing
36
BX Cable Installation in Furnace J- - Box
37
24-V Wiring
37
Thermostats
37
Alternate Power Supplies
38
– Electrical Data
38
Example of Variable Speed Furnace Control
39
Typical Two- -Stage Field Wiring Diagram
39
Modulating and 2-Stage Furnace with Single-Speed Air Conditioner
40
Modulating and 2-Stage Furnace with Single-Speed Heat Pump
40
Notes for Thermostat Wiring Diagrams
40
Special Venting Requirements for Installations in Canada
41
Venting
41
Materials
42
Venting Systems
42
Ventilated Combustion Air Systems
43
Locating the Vent Termination
43
Non-Direct Vent (1-Pipe) System
43
Vent Termination Kit for Direct Vent (2- -Pipe) Systems
43
Size the Vent and Combustion Air Pipes
45
Non-Direct Vent / 1-Pipe System
45
Ventilated Combustion Air
45
Recommended Combustion Air Inlet Moisture Trap
47
Combustion Air and Vent Piping Insulation Guidelines
48
Configure the Furnace
48
Near Furnace Vent Connections
49
Install the Vent and Combustion Air Pipes
49
Vent Coupling and Adapter
50
Optional Installation of the Vent Pipe
50
– Hanger Spacing
50
Vent Coupling and Adapter with Gaskets
50
Concentric Vent
51
Sidewall Terminations
51
Roof Terminations
51
Installing the Vent Termination
51
Inducer Outlet Restrictor
52
Combustion- -Air Vent Pipe, Fitting & Cement Material
52
Maximum Allowable Exposed Vent Lengths Insulation Table
53
Maximum Allowable Exposed Vent Length in Unconditioned Space
53
Maximum Equivalent Vent Length
53
Maximum Equivalent Vent Length
54
Elbow Configurations
55
Vent Terminal Configurations
55
Deductions from Maximum Equivalent Vent Length
55
Venting System Length Calculations
56
Inducer Vent Elbow
57
Inside Corner Terminations
58
Notes for Venting Options
61
Optional Vent Pipe Flush with Adaptor
61
Combustion Air Pipe Attachment
61
Alberta and Saskatchewan Vent Termination
64
Crawl Space
65
Attic
65
Vent Terminations for Ventilated Combustion Air
65
Air Conditioning (A/C) Setup Switches (SW2)
66
Continuous Fan (CF) Setup Switches (SW3)
66
Additional Setup Switches (SW4)
66
Start- -Up, Adjustment, and Safety Check
66
Priming Condensate Trap
67
Purge Gas Lines
67
Adjustments
67
Check Inlet Gas Pressure
68
Adjust Manifold Pressure
68
Amp. Draw Check with Ammeter
69
Clocking the Meter
69
Burner Flame
69
Adjust Temperature Rise
70
Adjust Blower off Delay (Heat Mode)
70
To Lock the Furnace in Low Heat
70
If the Temperature Rise Is too High or too Low in Low Heat
70
Check Safety Controls
71
Checklist
71
Adjust Thermostat Heat Anticipator
71
Service
72
LED Code
72
Status
72
Component Test
72
Furnace Setup Switches and Description
73
Dip Switch Configuration
74
A/C Setup Switches
74
CF Setup Switches
74
Future Use
74
– Gas Rate (CU Ft./Hr)
75
– Blower off Delay Setup Switch
75
– Altitude Derate Multiplier for U.S.A
75
Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate
76
Two-Stage Furnace
76
Service and Maintenance Procedures
77
Electrical Controls and Wiring
78
Component Self-Test
78
Retrieving Stored Fault Codes
78
Care and Maintenance
79
Cleaning And/Or Replacing Air Filter
79
Blower Motor and Wheel Maintenance
79
Cleaning Burners and Flame Sensor
80
Igniter Position - - Side View
81
Igniter Position - - Top View
81
Burner Assembly
81
Servicing Hot Surface Igniter
82
Cleaning Condensate Drain and Trap
82
Flushing Collector Box and Drainage System
82
To Re-Install Condensate Drain and Trap
82
Cleaning Heat Exchangers
83
Primary Heat Exchangers
83
Secondary Heat Exchangers
83
Cleaning Heat Exchanger Cell
83
Winterization
84
Blower Assembly
84
Sequence of Operation
84
Switching from High-To Low
85
Inducer Prepurge Period
85
Blower- -Off Delay
85
Cooling Mode
86
Dehumidification Mode
86
Super-Dehumidify Mode
86
Continuous Blower Mode
87
Heat Pump
87
Troubleshooting Guide
88
Connection Diagram
91
Schematic Diagram
91
Wiring Diagram
91
Parts Replacement Information Guide
92
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