Carrier 58SP0A Installation, Start-Up, Operating And Service And Maintenance Instructions

Carrier 58SP0A Installation, Start-Up, Operating And Service And Maintenance Instructions

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58SP0A/58SP1A
80% AFUE, Non-Communicating, Single Stage, ECM
Motor, Variable Speed, 4-Way Multipoise,
Non-Condensing Gas Furnace
Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 1 - Minimum Free Area Required for Each Combustion Air
opening of Duct to Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 2 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 11
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 4 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 13
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 5 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 6 - Minimum Allowable Input Rating of
Table 7 - Combined Appliance Maximum Input Rating
in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 8 - Recommended Minimum Vent Height Per Furnace and Vent
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 9 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . . 28
Table 10 - Orifice Size* and Manifold Pressure (In. W.C.) for Gas In-
put Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 11 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 12 - Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . 30
Table 13 - Air Delivery - CFM (With Filter)* . . . . . . . . . . . . . . 31
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 35
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Table 14 - Filter Size Information - In. (mm) . . . . . . . . . . . . . . . 37
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 44
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-Up, Operating and
Service and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
Use of the AHRI Certified TM Mark indicates a
manufacturer's participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.

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Summary of Contents for Carrier 58SP0A

  • Page 1: Table Of Contents

    58SP0A/58SP1A 80% AFUE, Non-Communicating, Single Stage, ECM Motor, Variable Speed, 4-Way Multipoise, Non-Condensing Gas Furnace Installation, Start–Up, Operating and Service and Maintenance Instructions Read the entire instruction manual before starting the installation. TABLE OF CONTENTS SAFETY CONSIDERATIONS ......3 INTRODUCTION .
  • Page 2 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions A190045 Fig. 1 – Dimensional Drawing ACCESSORY VENT FILTER TOP AND SHIP WT. FURNACE SIZE CABINET OUTLET BOTTOM CONNECTION MEDIA BOTTOM FLUE LB (KG) WIDTH WIDTH INLET WIDTH SIZE CABINET COLLAR...
  • Page 3: Safety Considerations

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions SAFETY CONSIDERATIONS The following additional safety considerations should be followed for gas furnaces: WARNING 1. Use only with type of gas approved for this furnace. Refer to the furnace rating plate.
  • Page 4: Introduction

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions INTRODUCTION WARNING FIRE, INJURY OR DEATH HAZARD Failure to follow this warning could result in personal injury, death and/or property damage. When the furnace is installed in a residential garage, the burners and ignition sources must be located at least 18 in.
  • Page 5: Location

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Gas Piping and Gas Pipe Pressure Testing CAUTION NFPA 54/ANSI Z223.1 ; chapters 5, 6, and 7 and National Plumbing Codes. PERSONAL INJURY AND/OR PROPERTY DAMAGE Electrical Connections HAZARD Improper use or installation of this furnace may result in premature National Electrical Code (NEC) ANSI/NFPA70.
  • Page 6 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions This furnace must: CAUTION • be installed so the electrical components are protected from water. • not be installed directly on any combustible material other than FURNACE CORROSION HAZARD wood flooring (refer to SAFETY CONSIDERATIONS).
  • Page 7 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions The requirements for combustion and ventilation air depend upon through a vertical or horizontal duct to the outdoors or spaces (crawl or whether or not the furnace is located in a space having a volume of at attic) that freely communicate with the outdoors.
  • Page 8 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 2 – Minimum Space Volumes for 100% Combustion, Ventilation, and Dilution from Indoors OTHER THAN FAN-ASSISTED TOTAL FAN-ASSISTED TOTAL (1,000’S BTUH GAS INPUT RATE) (1,000’S BTUH GAS INPUT RATE) Space Volume Ft 0.60...
  • Page 9: Installation

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions b. Doors and openable windows are weatherstripped and 5/ 16 c. Other openings are caulked or sealed. These include joints (8mm) around window and door frames, between sole plates and floors,...
  • Page 10 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions from the furnace sides, so that the strap attachment screws are not in tension (are loaded in shear) for reliable support. Platform Furnace Support Construct working platform at location where all required furnace...
  • Page 11 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 3 – Opening Dimensions - In. (mm) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH Upflow Applications on Combustible or Noncombustible Flooring 12-11/16 21-5/8 13-5/16 22-1/4 (subbase not required) (322)
  • Page 12: Air Ducts

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions SUPPLY AIR CONNECTIONS WARNING For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be FIRE, EXPLOSION, AND CARBON MONOXIDE...
  • Page 13: Gas Piping

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions GAS PIPING Downflow Furnaces The return-air duct must be connected to return-air opening bottom inlet, WARNING Fig. 1. DO NOT cut into casing sides (left or right). Side opening is permitted for only upflow and certain horizontal furnaces. Bypass...
  • Page 14: Electrical Connections

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Refer to Table 4 for recommended gas pipe sizing. Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps, hangers, etc. Use a minimum of 1 hanger every 6 ft.
  • Page 15 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING WARNING ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD FIRE HAZARD Failure to follow safety warnings could result in dangerous operation, Failure to follow this warning could result in personal injury, death, or serious injury, death or property damage.
  • Page 16 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE...
  • Page 17 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Power Cord Installation in Furnace J-Box 24-V Wiring NOTE: Power cords must be able to handle the electrical requirements Make field 24-v connections at the 24-v terminal strip, see Fig. 25...
  • Page 18 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions THERMOSTAT THERMOSTAT See notes 2, 5, 7, 10, 14, and 15 See notes 2, 5, 8, 10, 14, and 15 Single-Stage Furnace with Single-Speed Air Conditioner Single-Stage Furnace with Two-Speed Air Conditioner...
  • Page 19: Notes For Thermostat Wiring Diagrams

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions NOTES FOR THERMOSTAT WIRING DIAGRAMS ® 1. Heat pump MUST have a high pressure switch for HYBRID HEAT dual fuel applications. 2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure.
  • Page 20: Space-Heating Appliance In Thousands Of Btuh Per Hour

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions 2. This furnace is common vented with at least 1 draft hood equipped appliance, and CHIMNEY INSPECTION CHART 3. The combined appliance input rating is less than the maximum For additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and ANSI/NFPA 211...
  • Page 21: In Thousands Of Btuh Per Hour

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions b. Indicates the chimney exceeds the maximum permissible size in CAUTION the tables, the chimney should be rebuilt or relined to conform to the requirements of the equipment being installed and the BURN HAZARD authority having jurisdiction.
  • Page 22: Orientation

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions 4. Use a hammer and screwdriver to strike a sharp blow between the shall be rigidly supported every 5 ft. (1.5 M) or less with metal hangers tie points and work the slug back and forth until the slug breaks or straps to ensure there is no movement after installation.
  • Page 23 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions SEE NOTES:1,2,3,4,5,7,8,9 SEE NOTES:1,2,3,4,5,7,8,9 on the page following on the page following these figures these figures. A03210 A03212 Fig. 32 – Downflow Application - Vent Elbow Up then Left Fig. 35 – Downflow Application - Vent Elbow Up then Right...
  • Page 24: Start-Up, Adjustment, And Safety Check

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions SEE NOTES: 1,2,4,5,7,8,9 on the page SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures following these figures A03214 A03219 Fig. 38 – Horizontal Left Application - Vent Elbow Right then Up Fig.
  • Page 25 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions GENERAL a. Inducer motor starts and continues to run until Step d. of component test sequence. 1. Maintain 115-v wiring and ground. Improper polarity will result in b. Hot surface igniter is energized for 15 sec., then off.
  • Page 26: Service Label

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions SERVICE LABEL A190204 Fig. 43 – Service Label WIRING DIAGRAM A210176 Fig. 44 – Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 27 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions A190272 Fig. 45 – Furnace Setup Switch Description A/C OR CF AIRFLOW BASED ON COOLING UNIT TONNAGE (FOR PWM MODELS) 1. Default A/C airflow when A/C switches are in OFF position.
  • Page 28 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions a. Turn gas valve ON/OFF switch to OFF. b. Run furnace for 3 minutes in heating operation. c. Measure time (in sec) for gas meter to complete 1 revolution and note reading. The 2 or 5 cubic feet dial provides a more accurate WARNING measurement of gas flow.
  • Page 29: Put Rate

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Orifice Size* and Manifold Pressure (In. W.C.) for Gas Table 11 – Gas Rate (CU ft./hr) Input Rate SIZE OF TEST SIZE OF TEST DIAL DIAL SECONDS SECONDS...
  • Page 30 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions b. When thermometer readings stabilize, subtract return-air temperature from supply-air temperature to determine air THERMOSTAT SUBBASE TERMINALS WITH temperature rise. THERMOSTAT REMOVED (ANITICIPATOR, CLOCK, ETC., NOTE: If the temperature rise is outside this range, first check: MUST BE OUT OF CIRCUIT.)
  • Page 31 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions method to check limit control, it can be established that limit is g. Switch will auto-reset when it cools. functioning properly and will operate if there is a restricted h. Re-install vent connector.
  • Page 32 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 13 – Air Delivery - CFM (With Filter)* (Continued) COOLING AND HEATING AIR DELIVERY - CFM (Bottom Return with Filter) (SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
  • Page 33 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 13 – Air Delivery - CFM (With Filter)* (Continued) COOLING AND HEATING AIR DELIVERY - CFM (Bottom Return with Filter) (SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
  • Page 34 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 13 – Air Delivery - CFM (With Filter)* (Continued) COOLING AND HEATING AIR DELIVERY - CFM (Bottom Return with Filter) (SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
  • Page 35: Service And Maintenance Procedures

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions 1. Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW2-2 set to OFF. Set both SW1-5 and SW2-2 to ON for +7% airflow (nominal 370 CFM/ton). Set SW1-5 to ON and SW2-2 to OFF for +15% airflow (nominal 400 CFM/ton).
  • Page 36: Care And Maintenance

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions 3. Manually close blower access door switch. For continuing high performance and to minimize possible furnace failure, periodic maintenance must be performed on this furnace. 4. Control will flash up to 7 Status Codes.
  • Page 37 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions Media cabinet filter procedures: 5. All factory wires can be left connected, but field thermostat connections may need to be disconnected depending on their length 1. Turn off electrical supply to furnace before removing filter access and routing.
  • Page 38 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions a. Install and connect short piece of vent pipe inside furnace to existing vent. b. Connect vent connector to vent elbow. 1-7/8 19. Reinstall outer door. (47.6 mm) 20. Turn on gas supply and cycle furnace through one complete heating and cooling cycle.
  • Page 39: Sequence Of Operation

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions (3.) Work cable in and out of cell 3 or 4 times to obtain diagram, follow the sequence of operation through the different modes. sufficient cleaning. DO NOT pull cable with great force.
  • Page 40 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions a. Single-Speed Cooling- c. Two-Stage Thermostat and Two-Speed Cooling Fig. 28 for thermostat connections Fig. 28 for thermostat connections The thermostat closes the R-to-G-and-Y circuits. The R-to- Y NOTE: The air conditioning relay disable jumper ACRDJ must be...
  • Page 41 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions The blower motor BLWM will revert to continuous-blower airflow after b. After waiting 10 seconds the furnace control CPU turns the hot heating cycle is completed. surface igniter ON for 15 seconds, then OFF.
  • Page 42: Troubleshooting Guide

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions TROUBLESHOOTING GUIDE A190024 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 43 58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions A200304 Fig. 52 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 44: Parts Replacement Information Guide

    58SP0A/58SP1A: Installation, Start–Up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE CASING GROUP GAS CONTROL GROUP Outer door and Blower door Manifold Top filler plate Burner assembly Bottom filler plate Orifice Bottom enclosure Flame sensor ELECTRICAL GROUP Hot surface igniter...

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58sp1a

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