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Installer's Guide
Upflow/Downflow/Horizontal Left/Right
Gas-Fired, Single Stage Induced Draft Furnaces with
High Efficiency Motor
U U p p f f l l o o w w , , D D o o w w n n f f l l o o w w , , H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t / / L L e e f f t t
Single Stage
A801X026AM2SAA
A801X040AM3SAA
A801X040BM2SAA
A801X060BM3SAA
A801X060BM4SAA
A801X080BM4SAA
A801X080CM5SAA
A801X100CM5SAA
A801X120DM5SAA
N N o o t t e e : : This installer's Guide is used for multiple furnace families. Models may have a
"T" in the 12th digit designating they meet California less than 40 ng/J (NOx)
emissions requirements.
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
June 2019
88-A801X001-1A-EN
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
8 8 8 8 - - A A 8 8 0 0 1 1 X X 0 0 0 0 1 1 - - 1 1 A A - - E E N N
N N o o t t e e : : Graphics in this document are for
representation only. Actual model may
differ in appearance.
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Related Manuals for Ingersoll-Rand A801X040AM3SAA
Summary of Contents for Ingersoll-Rand A801X040AM3SAA
- Page 1 U U p p f f l l o o w w , , D D o o w w n n f f l l o o w w , , H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t / / L L e e f f t t Single Stage A801X026AM2SAA A801X040AM3SAA A801X040BM2SAA A801X060BM3SAA...
- Page 2 SAFETY SECTION NON-CONDENSING FURNACES I I n n g g e e r r s s o o l l l l R R a a n n d d h h a a s s a a p p o o l l i i c c y y o o f f c c o o n n t t i i n n u u o o u u s s p p r r o o d d u u c c t t W W A A R R N N I I N N G G a a n n d d p p r r o o d d u u c c t t d d a a t t a a i i m m p p r r o o v v e e m m e e n n t t a a n n d d i i t t r r e e s s e e r r v v e e s s t t h h e e F F I I R R E E O O R R E E X X P P L L O O S S I I O O N N H H A A Z Z A A R R D D ! !
- Page 3 S S A A F F E E T T Y Y S S E E C C T T I I O O N N N N O O N N - - C C O O N N D D E E N N S S I I N N G G F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G F F I I R R E E H H A A Z Z A A R R D D ! !
- Page 4 S S A A F F E E T T Y Y S S E E C C T T I I O O N N N N O O N N - - C C O O N N D D E E N N S S I I N N G G F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G E E X X P P L L O O S S I I O O N N H H A A Z Z A A R R D D ! !
- Page 5 S S A A F F E E T T Y Y S S E E C C T T I I O O N N N N O O N N - - C C O O N N D D E E N N S S I I N N G G F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N C C A A U U T T I I O O N N C C O O R R R R O O S S I I O O N N W W A A R R N N I I N N G G ! !
- Page 6 S S A A F F E E T T Y Y S S E E C C T T I I O O N N N N O O N N - - C C O O N N D D E E N N S S I I N N G G F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N W W A A R R N N I I N N G G E E Q Q U U I I P P M M E E N N T T D D A A M M A A G G E E ! !
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Page 7: Table Of Contents
Table of Contents Accessories....... . . 8 Electrical Connections ....40 Field Wiring . -
Page 8: Accessories
BAYVENT800B Masonry Chimney Vent Kit All furnaces BAYSWT20AHALTA High Altitude Pressure Switch Kit A801X026AM2SAA BAYSWT21AHALTA High Altitude Pressure Switch Kit A801X040AM3SAA, A801X040BM2SAA BAYSWT15AHALTA High Altitude Pressure Switch Kit A801X060BM3SAA, A801X060BM4SAA, A801X080BM4SAA BAYSWT14AHALTA High Altitude Pressure Switch Kit A801X080CM5SAA, A801X100CM5SAA BAYLPSS400B... -
Page 9: Furnace Installation Guidelines
Furnace Installation Guidelines The following sections give general guidelines for the e. A minimum 4” MERV 11 air filter must be in installation of the gas furnaces. place. 100% of the Furnace combustion air Safety Practices and Precautions requirement must come from outside the structure. -
Page 10: Locations And Clearances
F F u u r r n n a a c c e e I I n n s s t t a a l l l l a a t t i i o o n n G G u u i i d d e e l l i i n n e e s s W W a a r r n n i i n n g g : : T T h h e e s s e e f f u u r r n n a a c c e e s s a a r r e e n n o o t t a a p p p p r r o o v v e e d d o o r r the Furnace is moved into place, be sure to consider i i n n t t e e n n d d e e d d f f o o r r i i n n s s t t a a l l l l a a t t i i o o n n i i n n m m a a n n u u f f a a c c t t u u r r e e d d ( ( m m o o b b i i l l e e ) ) - Page 11 F F u u r r n n a a c c e e I I n n s s t t a a l l l l a a t t i i o o n n G G u u i i d d e e l l i i n n e e s s 7.
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Page 12: Outline Drawings
Outline Drawings Table 2. 14.5” Width Cabinet 88-A801X001-1A-EN... - Page 13 O O u u t t l l i i n n e e D D r r a a w w i i n n g g s s Table 3. 17.5” Width Cabinet 88-A801X001-1A-EN...
- Page 14 O O u u t t l l i i n n e e D D r r a a w w i i n n g g s s Table 4. 21” Width Cabinet 88-A801X001-1A-EN...
- Page 15 O O u u t t l l i i n n e e D D r r a a w w i i n n g g s s Table 5. 24.5” Width Cabinet 88-A801X001-1A-EN...
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Page 16: Furnace General Installation
Furnace General Installation The following sections give general instructions for the installation of the gas furnaces. Furnace Panel Removal Note: For the A801X furnace, a 1/4" nut driver is required to remove the two screws at the top of the front panel. The front panel can then be removed by lifting upwards. -
Page 17: Gas Piping
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Gas Piping Important: The furnace default is left side gas piping. - Page 18 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Note: For ease of installation, optional accessory part PIP02095 is recommended for gas piping entering the right side of the furnace.
- Page 19 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n The furnace is shipped standard for left side installation of gas piping.
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Page 20: Combustion And Input Check
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Combustion and Input Check Make sure all gas appliances are off except the furnace. -
Page 21: Gas Valve Adjustment
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Gas Valve Adjustment Changes can be made by adjusting the manifold pressure, or changing White-Rodgers 36J... -
Page 22: High Altitude Derate
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n High Altitude Derate Input ratings (BTUH) of these Furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. -
Page 23: General Venting
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n General Venting with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, local codes, and this installation manual. - Page 24 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n EXTERNAL MASONRY CHIMNEY Venting of fan assisted appliances into external chimneys (one or more walls Gas Vent Termination...
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Page 25: Air For Combustion And Ventilation
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Air for Combustion and Ventilation Adequate flow of combustion and ventilating air must not be obstructed from reaching the Furnace. - Page 26 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Confined spaces are installations with less than 50 cu.
- Page 27 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n All air from outdoors The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and CONFINED SPACE...
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Page 28: Duct Connections
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Duct Connections Air duct systems should be installed in accordance with standards for When the furnace is located in a utility room adjacent to the living... - Page 29 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 6.
- Page 30 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Furnace in Horizontal Right with “A”...
- Page 31 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Horizontal Right and Downflow Furnace —...
- Page 32 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
- Page 33 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
- Page 34 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
- Page 35 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
- Page 36 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
- Page 37 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Table 7.
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Page 38: Return Air Filters
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Return Air Filters TYPICAL AIR FILTER INSTALLATIONS Filters are not factory supplied for furnaces. - Page 39 F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n When the furnace is installed in the horizontal right or left application and a return duct is attached to the top side, do not install a filter in the return duct directly above the furnace.
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Page 40: Electrical Connections
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Electrical Connections Make wiring connections to the unit as indicated on enclosed wiring diagram. -
Page 41: Twinning
F F u u r r n n a a c c e e G G e e n n e e r r a a l l I I n n s s t t a a l l l l a a t t i i o o n n Twinning NOTES: 1. -
Page 42: General Start-Up And Adjustment
General Start-up and Adjustment Preliminary Inspections The following sections give instructions for the general start-up and adjustment of the gas furnaces. With gas and electrical power "OFF", ensure: Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON". -
Page 43: Options
Furnace Combustion Air Exhaust Options Note: Default is left side for electric and gas connections. The following sections give instructions for the I I m m p p o o r r t t a a n n t t : : When looking at the different orientations, different furnace orientations and the options for the direction of the combustion air exhaust venting the exhaust combustion air. - Page 44 F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Table 9.
- Page 45 F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Table 11.
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Page 46: Combustion Air Conversions
F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Combustion Air Conversions Pressure Switch locations Important: After deciding the orientation of the flue outlet, cut the... - Page 47 F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Horizontal left orientation with left side venting No changes need to be made to the inducer when installing the furnace in upflow position with the combustion air vented through the...
- Page 48 F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Horizontal right orientation with top venting Before proceeding, lay unit on its back to make the conversion easier.
- Page 49 F F u u r r n n a a c c e e C C o o m m b b u u s s t t i i o o n n A A i i r r E E x x h h a a u u s s t t O O p p t t i i o o n n s s Downflow orientation with right side venting Before proceeding, lay unit on its back to make the conversion easier.
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Page 50: Integrated Furnace Control Menu
Integrated Furnace Control Menu 88-A801X001-1A-EN... - Page 51 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u A801X Run Test Mode Run Test Mode:...
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Page 52: Setting Airflow
Setting Airflow With all ductwork connected and a clean filter in place, measure the External Static Pressure (ESP) of the unit in locations below. Use the appropriate airflow table for the furnace and outdoor unit installed. Measurements must be made prior to the evaporator coil, if equipped, Evaporator and after the filter. -
Page 53: Codes
Integrated Furnace Control Display Codes Menu Options Idle Active Alarm Menu Last 6 Faults (To clear — Hold Option button down for 5 seconds after entering the L6F menu) Code Release Number Cooling Off Delay (Seconds) Outdoor Unit Type Heat Off Delay (Seconds) Continuous Fan Compressor Airflow Gas Heating Airflow... -
Page 54: Fault Code Recovery
I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l D D i i s s p p l l a a y y C C o o d d e e s s Fault Code Recovery Fault Code Recovery To view the last 6 faults, press the “Menu”... -
Page 55: Sequence Of Operation
Sequence of Operation N N o o t t e e : : The seven-segment LED readout is based on 8. Once the flame sense has been established, a timer thermostat input. on the IFC starts and the indoor blower will energize after the blower “Heat On Delay”... - Page 56 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® ® Trane — work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;...
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