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- Page 1 SERVICE MANUAL E215C E245C Crawler Excavators Tier IV Print no. 84550265A Edition English 10/11 CONSTRUCTION...
- Page 2 NEW HOLLAND KOBELCO CONSTRUCTION MACHINERY S.p.A. COPYRIGHT BY Product Support Strada di Settimo, 323 - S.
- Page 3 - Be sure to thoroughly read this manual for NEW HOLLAND KOBELCO correct information concerning the service CONSTRUCTION MACHINERY S.p.A. procedures. Strada Settimo, 323...
- Page 4 E215C-E245C INTRODUCTION PAGE NUMBER • Each page has a number, located on the central lower side of the page. Each page number contains the following information: Example: T 1-2-3 Consecutive page number for each group Group number (if exist)) Section number...
- Page 5 INDEX E215C-E245C MANUAL INDEX GENERAL SAFETY INFORMATION Page Section 1 SAFETY INFORMATION ............S1 Section 2 SAFETY PRECAUTIONS ............S2 Section 3 SAFETY DECALS..............S3 OPERATIONAL PRINCIPLE Section 1 GENERAL INFORMATION Group 1 Specifications................. T1-1 Section 2 SYSTEM Group 1 Mechatro Control System ..............
- Page 6 E215C-E245C INDEX REPAIR INSTRUCTIONS Section 1 GENERAL INFORMATION Group 1 Precautions for Disassembly and Assembly.........W1-1 Group 2 Tightening Torque ................W1-2 Section 2 UPPERSTRUCTURE Group 1 Upperstructure ................W2-1 Group 2 Pump Device.................W2-2 Group 3 Control Valve ................W2-3 Group 4 Swing Device ................W2-4 Group 5 Pilot Valve ..................W2-5...
- Page 7 GENERAL SAFETY INFORMATION Find manuals at https://best-manuals.com...
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- Page 9 GENERAL SAFETY INFORMATION E215C-E245C INDEX Section 1 SAFETY INFORMATION Section 2 SAFETY PRECAUTIONS Section 3 SAFETY DECALS Find manuals at https://best-manuals.com...
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- Page 11 SAFETY INFORMATION E215C-E245C SAFETY RULES GENERALITIES Read the Operator's manual carefully before starting, Always check height, width and weight limitations operating, maintaining, fuelling or servicing the which may be encountered in the working site and machine. ensure the machine does not exceed them.
- Page 12 E215C-E245C SAFETY INFORMATION OPERATING report this problem to the maintenance managers for proper action. Do not operate the machine until this condition is Do not run the engine in closed buildings without corrected. Regularly check all exhaust system proper ventilation capable to remove harmful exhaust components, as exhaust fumes are toxic for the gases which concentrate in the air.
- Page 13 SAFETY INFORMATION E215C-E245C likely to be concealed by bushes, undergrowth and lay building components, special caution must be such. taken as follows: Avoid bushes, logs and rocks. Never drive over them, nor over any other surface irregularities that - The machine must be equipped compulsorily with discontinue adherence or traction with the ground, the appropriate variant provided upon request.
- Page 14 E215C-E245C SAFETY INFORMATION - Contact the company owner of the gas mains or its - Appoint a person in charge of signalling duties. nearest branch before starting the work. This person will have the responsibility of observing the machine, any part of it and/or the load...
- Page 15 SAFETY INFORMATION E215C-E245C horn. Make sure that nobody is within the machine Keep the operator’s compartment, step plates, grab operating range. Lower the attachment slowly. rails and handles clear of foreign objects, oil, grease, mud orsnow to minimise the danger of slipping or Securely block and lock the machine every time you stumbling.
- Page 16 E215C-E245C SAFETY INFORMATION to the end of the fuelling operation to avoid possible In case of field service, move the machine to level generation of sparks due to static electricity. ground and block it. If work on an incline cannot be avoided, securely block the machine and its Use a truck or trailer to haul a failed machine.
- Page 17 SAFETY INFORMATION E215C-E245C compliance with local national safety Check distance between boom/arm and dimensional regulations. limits during transfer or transportation. Metal cables produce steel splinters. Always wear Rough terrain may cause the machine to sway and certified protection clothes such as safety gloves and roll to such an extent that boom/arm could get to glasses while handling them.
- Page 18 E215C-E245C SAFETY INFORMATION ELECTRICAL SYSTEM TOOLS Pay attention to connect connecting cables to correct Always keep head, body, limbs, feet, hands, and poles (+ to +) and (- to -) at both ends. Do not short- fingers away from the bucket and attachments, when circuit terminals.
- Page 19 SAFETY PRECAUTIONS E215C-E245C SAFETY ALERT SYMBOL When you see this symbol on your machine or in this Manual, be alert of the potential for personal in- jury. Follow recommended precautions and safe operat- ing practices. UNDERSTAND SIGNAL WORDS In this Manual you will find the following words refer- ring to different hazard risks: - DANGER;...
- Page 20 E215C-E245C SAFETY PRECAUTIONS FOLLOW SAFETY PRECAUTIONS Carefully read and observe all safety decals on the machine and read all safety precautions in this Man- ual. Safety decals should be installed, maintained, and replaced when necessary. - If a safety decal or this Manual are damaged or...
- Page 21 SAFETY PRECAUTIONS E215C-E245C WEAR PROTECTIVE CLOTHING Wear close fitting safety shoes, hard hat and work- ing clothes. Put on protective glasses, face shields, ear protection and gloves. When necessary, wear reflective vest. Avoid wearing loose clothing, jewelry, or other items that can catch on control levers or other parts of the machine.
- Page 22 E215C-E245C SAFETY PRECAUTIONS USE HAND HOLDS AND STEPS When you get on and off the machine, always main- tain a three-point contact with the steps and hand- rails and face the machine. Do not use any controls as hand-holds. Never jump on or off the machine.
- Page 23 SAFETY PRECAUTIONS E215C-E245C FASTEN SEAT BELT Should the machine overturn, the operator may be- come injured and/or thrown from the cab. Not only, the operator may be crushed by the overturning ma- chine resulting in serious injury or even death.
- Page 24 E215C-E245C SAFETY PRECAUTIONS DO NOT CARRY PERSON ON THE MACHINE Riders on the machine are exposed to serious inju- ries. - Do not carry riders on the machine. Besides precluding a full vision by the operator, there is the possibility of serious bodily harm or death due to accidental falls from the machine.
- Page 25 SAFETY PRECAUTIONS E215C-E245C AVOID INJURY FROM TRAVEL AND SWING ACCIDENTS Make sure the swing and travel area of the machine is clear of all persons and obstacles before operat- ing swing or travel controls. To avoid travel and swing accidents: - Always look around before you travel or swing the machine.
- Page 26 E215C-E245C SAFETY PRECAUTIONS TRAVELING ON SLOPE Before moving the machine, confirm which way to move travel pedals/levers for the corresponding di- rection you wish to go. Traveling on a slope may cause the machine to slip or to overturn, possibly resulting in serious injury or death.
- Page 27 SAFETY PRECAUTIONS E215C-E245C AVOID OVERTURNING When working on a slope or on unstable terrain, the danger of tipping over is present with the possibility of subsequent serious damages or fatal injuries. - Pay the utmost attention when working on a slope.
- Page 28 E215C-E245C SAFETY PRECAUTIONS PROTECTING AGAINST THE FALL OF ROCKS AND LANDSLIDES The machine is equipped with a ROPS (Roll-Over Protective Structure) and FOPS (Falling Objects Protective Structure) for the cab protection. - Do not install any cab lifting device to the protection structures.
- Page 29 SAFETY PRECAUTIONS E215C-E245C OPERATE WITH CAUTION If the front attachment or any other part of the ma- chine hits against an overhead obstacle, such as a bridge, both the machine and the overhead obstacle will be damaged, and personal injury may results as well.
- Page 30 E215C-E245C SAFETY PRECAUTIONS NEVER MOVE THE BUCKET OVER ANY ONE Never lift, move, or swing bucket above anyone or a truck cab. Serious injury or machine damage may result due to bucket load spill or due to collision with the bucket.
- Page 31 SAFETY PRECAUTIONS E215C-E245C SAFETY LOADS MOVING The excavator is a machine designed specifically to perform digging/loading works, thus it must not be used to handle suspended loads. In the event, un- der exceptional conditions, it becomes necessary to handle materials, the following indications must be...
- Page 32 E215C-E245C SAFETY PRECAUTIONS PAY ATTENTION WHEN DIGGING DEEPLY When digging deeply, pay special attention to pre- vent contacts of the attachment and the relevant hy- draulic hoses with the ground. • Do not swing the turret or the undercarriage when the attachment boom is fully lowered.
- Page 33 SAFETY PRECAUTIONS E215C-E245C AVOID OPERATING THE CYLINDERS TO FULL STROKE Do not extend repeatedly the bucket and the arm cylinders full stroke with the purpose of cleaning the bucket from residual materials. This could cause damages to the cylinders. To remove residues from the bucket, use water under pressure or remove them manually.
- Page 34 E215C-E245C SAFETY PRECAUTIONS SAFE MAINTENANCE Prior to service in the machine: - Park the machine on the level ground. - Lower the bucket to the ground. - Move the safety lever to the LOCK position. - Switch off the Auto-Idle.
- Page 35 SAFETY PRECAUTIONS E215C-E245C WARN OTHERS OF SERVICE WORK Unexpected machine movement can cause serious injury. - Before performing any work on the machine, attach a maintenance in progress tag (see also SAFETY DECALS in this Chapter) . This tag can be applied o the left-hand control lever, safety lever or cab door.
- Page 36 E215C-E245C SAFETY PRECAUTIONS DISPOSE OF WASTE IN THE APPROPRIATE MANNER Waste improperly disposed of represents a danger for the envinronment. Potentially dangerous waste used on the excavators includes lubricants, fuel, coolant, brake fluid, filters and batteries. - Used sealed containers when discharging fluids.
- Page 37 SAFETY PRECAUTIONS E215C-E245C KEEP CLEAN THE MACHINE - Keep the machine clean and free of debris, excess or spilled lubricants, fuel and fluids. Use approved solvents, detergents and water to clean the machine and its components on a reg- ular basis.
- Page 38 E215C-E245C SAFETY PRECAUTIONS STARTING THE ENGINE WITH BOOSTER BATTERIES - The operator should be sitting in the driver’s seat to keep the machine under control when the engine starts. Starting the engine with booster batteries is a two man operation.
- Page 39 SAFETY PRECAUTIONS E215C-E245C PREVENT BURNS After operation, engine coolant is hot and under pressure. Hot water or steam is contained in the en- gine, radiator and heater lines. Skin contact with es- caping hot water or steam can cause severe burns.
- Page 40 E215C-E245C SAFETY PRECAUTIONS AVOID HIGH-PRESSURE FLUIDS Fluids such as diesel fuel or hydraulic oil under pres- sure can penetrate the skin or eyes causing serious injury, blindness or death. - Avoid this hazard by relieving pressure before disconnecting hydraulic or other lines.
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