Matrix G3-MS20 Service Manual
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Matrix G3-MS20 Service Manual

Cable crossover strength
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G3-MS20 (MS20)
CABLE CROSSOVER
STRENGTH
SERVICE MANUAL
1

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Summary of Contents for Matrix G3-MS20

  • Page 1 G3-MS20 (MS20) CABLE CROSSOVER STRENGTH SERVICE MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ……..…………………….3 CHAPTER 2: ASSEMBLY INSTRUCTIONS 2.1 G3-MS20 Cable Crossover Assembly Instructions..........4 CHAPTER 3: TROUBLESHOOTING 3.1 Troubleshooting - Cable issues….………………………….………………………….9 CHAPTER 4: PART REPLACEMENT INSTRUCTIONS Hand Grip Foam Replacement................10 4.2 The Stopper Sleeve of Position Tube Replacement..........11...

  • Page 3: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION The serial number is located at the bottom of the weight stack frame.

  • Page 4: Chapter 2: Assembly Instructions

    CAUTION The weight of the G3-MS20 Cable Crossover is 400 lbs. (181.4 kg) not including the weight stack. To avoid injury to yourself and prevent damage to the frame components, be sure to have proper assistance removing the frame pieces from this box.
  • Page 5 The standard of the screw torque Nom Diameter Torque (lbs/in) 1197 1901 2968 4079 2.1 G3-MS20 CABLE CROSSOVER ASSEMBLY INSTRUCTIONS - CONTINUED...
  • Page 6 2.1 G3-MS20 CABLE CROSSOVER ASSEMBLY INSTRUCTIONS - CONTINUED...
  • Page 7 2.1 G3-MS20 CABLE CROSSOVER ASSEMBLY INSTRUCTIONS - CONTINUED...
  • Page 8 2.1 G3-MS20 CABLE CROSSOVER ASSEMBLY INSTRUCTIONS - CONTINUED...

  • Page 9: Chapter 3: Troubleshooting

    CHAPTER 3: TROUBLESHOOTING 3.1 TROUBLESHOOTING – CABLE ISSUES CABLE IS LOOSE POSSIBLE CAUSES 1. The fix bolts are loosed. SOLUTION 1. Undo the top weight plate fixing nut, then the cable screw should be adjust fronted.(Figure A & 2. Lock the fixing nut (Figure C). Figure A Figure B Figure C...

  • Page 10: Chapter 4: Part Replacement Instructions

    CHAPTER 4: PART REPLACEMENT INSTRUCTIONS 4.1 HAND GRIP FOAM REPLACEMENT 1) To loose the screws of end cap of handlebar (Figure A). 2) To take off the end cap and cut off the original foam (Figure B). 3) Using tape to seal up the handlebar tube to avoid the oil or suds into the tube (Figure C). 4) To bent and hold the end of foam then put oil or suds into the inside of foam (Figure D).

  • Page 11: The Stopper Sleeve Of Position Tube Replacement

    4.2 THE STOPPER SLEEVE OF POSITION TUBE REPLACEMENT 1) Take off the lower fix bolt of stopper and loose higher one (Figure A). 2) Take off the stopper from position tube (Figure B) 3) Take off the sleeve from the stopper 4) Push the sleeve into the stopper.

  • Page 12: The Sleeve Of Pulley Set Replacement

    4.3 THE SLEEVE OF PULLEY SET REPLACEMENT 1) Remove the cable fixing screw (Figures A) 2) Refer section 4.2 to remove the stopper then remove the pulley set from position tube (Fig. B) 3) Disconnect the two old tube bushings from the pulley set (Figures C & D). 4) Push another two new tube bushings in the pulley set (Figures E &...
  • Page 13 4) Push the pulley set and sleeve into the adjustable tube (Figures G & H). 5) The cable fixing screw and the sleeve fixing screw should be locked (Figures I & J). Figure G Figure H Figure I Figure J...

  • Page 14: Pulley Set Adjustment Pin Replacement

    4.4 PULLEY SET ADJUSTMENT PIN REPLACEMENT 1) Using 24MM Open-End Wrench to take off the old adjustment pin set (Figure A). 2) Replace new adjustment pin and fix it Figure A...

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