Kollmorgen AKI-CDC-MOD-21T Installation Manual

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Graphic Operator Terminal
Installation Manual
Edition B, October 2014
AKI-CDC-MOD-21T 21.5" Touchscreen HMI
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users / owners of the product.

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Summary of Contents for Kollmorgen AKI-CDC-MOD-21T

  • Page 1 Graphic Operator Terminal Installation Manual Edition B, October 2014 AKI-CDC-MOD-21T 21.5” Touchscreen HMI Keep all manuals as a product component during the life span of the product. Pass all manuals to future users / owners of the product.
  • Page 2 Technical changes which improve the performance of the device may be made without prior notice! Printed in the United States of America. This document is the intellectual property of Kollmorgen™. All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen™.
  • Page 3: Table Of Contents

    7.3 AKI-CDC-MOD-21T Outline ........
  • Page 4: General

    The Advanced Kollmorgen Interfaces works primarily in an object-oriented way, making it easy to understand and use. Configuration is carried out on a PC using the Kollmorgen Visualization Builder configuration tool. The project can then be transferred and stored in the operator panel itself.
  • Page 5: Safety Precautions

    AKI-CDC-MOD-21T | SAFETY PRECAUTIONS SAFETY PRECAUTIONS Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. General • Read the safety precautions carefully. • Check the delivery for transportation damage. If damage is found, notify the supplier as soon as possible.
  • Page 6: During Installation

    AKI-CDC-MOD-21T | SAFETY PRECAUTIONS Do not replace expansion unit unless power has been switched off or the area is known to be non-hazardous. NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE COURANT A ÉTÉ COUPÉ OU SI LA ZONE EST JUGÉE NON DANGEREUSE.
  • Page 7: During Use

    AKI-CDC-MOD-21T | SAFETY PRECAUTIONS • Make sure that the voltage and polarity of the power source is correct before connecting the HMI panel to the power outlet. • Peripheral equipment must be appropriate for the application and location. During Use •...
  • Page 8: Installation

    AKI-CDC-MOD-21T | INSTALLATION INSTALLATION Space Requirements • Maximum installation plate thickness: 8 mm • Space requirements in millimeters when installing the operator panel: 100 mm 100 mm 50 mm 50 mm 100 mm 556 mm Note: The dimensions on the drawing are not proportional.
  • Page 9: Installation Process

    AKI-CDC-MOD-21T | INSTALLATION Installation Process The following is needed: • A Torx TX7 screwdriver 1. Unpack and check the delivery. If damage is found, notify the supplier. Note: Place the HMI panel on a stable surface during installation. Dropping the HMI panel or letting it fall may cause damage.
  • Page 10 AKI-CDC-MOD-21T | INSTALLATION 4. Connect the cables in the specified order, according to the drawing and steps below. Caution: • The HMI panel must be brought to ambient temperature before it is started up. If condensation forms, ensure that the HMI panel is dry before connecting it to the power outlet.
  • Page 11: Connections To The Controller

    AKI-CDC-MOD-21T | INSTALLATION 3.2.1 Connections to the Controller For information about the cables to be used when connecting the HMI panel to the controller, please refer to the help file for the driver in question. 3.2.2 Other Connections and Peripherals Cables, peripheral equipment and accessories must be suitable for the application and its environment.
  • Page 12: Hardware Replacement

    AKI-CDC-MOD-21T | HARDWARE REPLACEMENT HARDWARE REPLACEMENT This section contains instructions on how to replace operator panel hardware. Only components included in the latest bill of material and spare parts list are allowed. Replacing the Fan and Filter The following is needed: •...
  • Page 13 AKI-CDC-MOD-21T | HARDWARE REPLACEMENT 3. Remove the fan filter. Figure 4-1: A. Screw, M3x6 Torx B. Fan lid C. Fan filter Kollmorgen | October 2014...
  • Page 14 AKI-CDC-MOD-21T | HARDWARE REPLACEMENT 4. Remove the fan by removing the two M4x35 Torx screws. Figure 4-2: A. Screw, M4x35 Torx B. Fan 5. Reassemble with new fan and filter in reverse order. Use a maximum torque of 0.4 Nm when fastening the fan screws.
  • Page 15: Replacing The 2.5" Sata Mass Storage

    AKI-CDC-MOD-21T | HARDWARE REPLACEMENT Replacing the 2.5” SATA Mass Storage The following is needed: • A new 2.5” SATA mass storage • A TX10 Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace the 2.5” SATA mass storage: 1.
  • Page 16 AKI-CDC-MOD-21T | HARDWARE REPLACEMENT 5. Remove the hard disk drive from the hard drive connection on the CPU board. 6. Reassemble with the new hard disk drive in reverse order. Figure 4-3: 1. 2.5” SATA mass storage 2. CompactFlash slot 3.
  • Page 17: Replacing A Compactflash Or Cfast Memory Card

    AKI-CDC-MOD-21T | HARDWARE REPLACEMENT Replacing a CompactFlash or CFast Memory Card The following is needed: • A new CompactFlash or CFast memory card. • A TX10 Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace a memory card: 1.
  • Page 18: Replacing The Battery

    AKI-CDC-MOD-21T | HARDWARE REPLACEMENT Replacing the Battery The following is needed: • A new BR 2032 (or CR 2032) battery. • A Torx screwdriver Note: Make sure to use adequate ESD protection. Follow the steps below to replace the battery: 1.
  • Page 19: Technical Data

    AKI-CDC-MOD-21T | TECHNICAL DATA TECHNICAL DATA Parameter AKI-CDC-MOD-21T Front panel, 556 × 347 × 87 mm W × H × D Cut out dimensions, 539 × 331 mm W × H Mounting depth 79 mm (179 mm including clearance) Standalone VESA 100 ×...
  • Page 20 AKI-CDC-MOD-21T | TECHNICAL DATA Parameter AKI-CDC-MOD-21T Fuse 10 A Power supply DC input range: 18 V DC to 32 V DC (140 W) ATX standard CE: The power supply must conform with the requirements according to IEC 60950 and IEC 61558-2-4.
  • Page 21: Chemical Resistance

    AKI-CDC-MOD-21T | CHEMICAL RESISTANCE CHEMICAL RESISTANCE Metal Casing The frame and casing material is powder-coated aluminum. This powder paint withstands exposure to the following chemicals without visible change: Acetic acid 10% Phosphoric acid 4% Citric acid 10% Phosphoric acid 10%...
  • Page 22: Touch Screen And Overlay

    AKI-CDC-MOD-21T | CHEMICAL RESISTANCE Touch Screen and Overlay 6.2.1 Autotex F157/207 Autotex F157 or F207 covers the overlay surrounding the screen. Solvent Resistance Autotex F157/F207 withstands exposure of more than 24 hours duration under DIN 42 115 Part 2 to...
  • Page 23: Touchkeyboard And Screen Protection Film

    AKI-CDC-MOD-21T | CHEMICAL RESISTANCE 6.2.3 TouchKeyboard and Screen Protection Film Autotex Solvent Resistance The chemical resistance for Autotex F157 and F207 is described in section Autotex F157/207. Outdoor Use In common with all polyester based films, Autoflex EBA 180L is not suitable for use in conditions of long-term exposure to direct sunlight.
  • Page 24: Operator Panel Drawings

    AKI-CDC-MOD-21T | OPERATOR PANEL DRAWINGS OPERATOR PANEL DRAWINGS Connectors COM 3/4 COM 1/2 LAN B LAN A Pos. Connector Description External monitor External monitor COM 3/4 Communication Ports COM 1/2 Communication Ports LAN Port B 1 × 10/100/1000 Base-T (shielded RJ45); Intel 82574 LAN Port A 1 ×...
  • Page 25: Aki-Cdc-Mod-21T Outline

    AKI-CDC-MOD-21T | OPERATOR PANEL DRAWINGS AKI-CDC-MOD-21T Outline max. 8 mm Kollmorgen | October 2014...
  • Page 26: Additional Installation Tips

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS ADDITIONAL INSTALLATION TIPS When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. Grounding the Operator Panel Door Mounting plate in the cabinet...
  • Page 27: Ethernet Connection In The Operator Panel

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Ethernet Connection in the Operator Panel Industrial Ethernet RJ45 RJ45 RJ45 RJ45 Operator panel RJ45 Operator panel RJ45 Short and Operator panel unshielded Shielded RJ45 Operator panel RJ45 0.1 μF 250 V In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the chassis via a capacitor, see 1 in drawing above.
  • Page 28: To Achieve Better Emc Protection

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS To Achieve Better EMC Protection Use shielded cables for RS232 communication. • • Use twisted pair and shielded cabling for RS422 and RS485. • Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, Device Net etc.
  • Page 29: Ambient Temperature

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the operator panel’s electronics. 50 °C inside...
  • Page 30: Safety

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V Power supply 230 V AC to 24 V DC Operator panel...
  • Page 31: Galvanic Isolation

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Galvanic Isolation There is no galvanic isolation on any part of the HMI panel. Cable and Bus Termination RS485 • If maximum transfer distance and maximum transfer speed is needed, shielded and twisted pair cable should be used. The mutual capacitance may not exceed 52.5 pF/m, and the cable area should be at least 0.25 mm...
  • Page 32: Boot Priority

    AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Boot Priority The boot priority is the order in which the hardware storage devices are read. Pressing F7 during boot will display a drop down menu with all available bootable devices. A change of the boot priority is only temporary. On next startup the boot priority will be restored back to the factory setting.
  • Page 33 AKI-CDC-MOD-21T | ADDITIONAL INSTALLATION TIPS Follow the instructions in chapter Replacing the Fan and Filter on how to remove the fan lid to access the reset switch. Kollmorgen | October 2014...
  • Page 34 5. Press finger on screen again to enter the service menu. The Service Menu displays: Note: Additional information about the Service Menu options are available in the Kollmorgen Visualization Builder (KVB) online help: HMI Panel System Software/Service Menu HMI to PDMM Connection and Programming Modbus TCP is used to communicate from the Ethernet port of an AKI panel to the X32 connector on the top of an AKD PDMM, also referred to as an Ethernet service port.
  • Page 35 KAS IDE by right-clicking on the System option in the Project Explorer and select “Add HMI Device” to display a list of HMI panels that Kollmorgen has available. Double- click on the project to launch KVB and automatically import tags and the target IP address for the KAS controller.
  • Page 36 About KOLLMORGEN Kollmorgen is a leading provider of motion systems and components for machine builders. Through worldclass knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage.

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