Pentair COMMERCIAL INTELLICHLOR IC60P Installation And User Manual

Pentair COMMERCIAL INTELLICHLOR IC60P Installation And User Manual

Electronic chlorine generator
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COMMERCIAL INTELLICHLOR
®
ELECTRONIC CHLORINE GENERATOR
MODEL IC60P, CIC60S
INSTALLATION AND
USER'S GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
KEEP OUT OF REACH OF CHILDREN

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Summary of Contents for Pentair COMMERCIAL INTELLICHLOR IC60P

  • Page 1 COMMERCIAL INTELLICHLOR ® ELECTRONIC CHLORINE GENERATOR MODEL IC60P, CIC60S INSTALLATION AND USER’S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS KEEP OUT OF REACH OF CHILDREN...
  • Page 2 Pentair Water Pool and Spa, Inc. (“Pentair”) does not represent or otherwise guarantee that the proper use of the (SCG) will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool.
  • Page 3: Table Of Contents

    Contents Important Warnings and Safety Instructions ................. iii - iv Technical Support ............................ii Overview ..............................1 Features ..............................1 IntelliChlor Commercial System Components .................... 2 Acu-Trol panel with ORP sensor (sold separately) ..................2 PC100 Commercial Power Center - No ORP ..................... 2 CPC100 Commercial Power Center with ORP ...................
  • Page 4 8 A.M. to 7;30 PM Phone: (800) 831-7133 Fax: (800) 284-4151 Visit: www.pentair.com Recommended Pool Sizing Chart for Commercial Applications The following chart represents recommended commercial IntelliChlor systems for given pool sizes. A commercial system requires an external ORP panel and sensor to produce chlorine upon demand as needed and is sold separately (The Acu-Trol AK110 pH/ORP system is recommended).
  • Page 5: Important Warnings And Safety Instructions

    Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions, or obtain a copy of these instructions at http://www.pentair.com. WARNING: To reduce the risk of injury, do not permit children to use this product.
  • Page 6 CAUTION - Install the IECG a minimum of three (3) feet away from the heater outlet. CAUTION - It is recommended to install a Pentair two (2) inch CHECK VALVE (P/N 263042) between the input side of the IECG and the main heater output pipe.
  • Page 7: Overview

    Pentair Water Pool and Spa, Inc. (“Pentair”) does not represent or otherwise guarantee that the proper use of the IntelliChlor SCG will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool.
  • Page 8: Features

    IntelliChlor Commercial System Components An IntelliChlor Commercial System components can be configured as follows: • Stand-alone - No ORP: This system consists of one CIC60P cell, one PC100 power center, and no oxidation reduction potential (ORP) sensor/panel. Chlorine is dispensed on a timed basis, set by the MORE and LESS buttons on the cell.
  • Page 9: Intellichlor Commercial System Components

    IntelliChlor SCG Control Panel and Cell Description The IntelliChlor SCG includes a control panel with buttons and LED indicators to control the IntelliChlor SCG and produce chlorine (see page 7). The IntelliChlor SCG measures the water temperature and salt level to produce chlorine at the defined output. If the salt level in the pool water is too low (red on salt display), the cell is turned off until salt is added to the pool.
  • Page 10: Other System Components

    IntelliChlor ® SCG Power Center (CIC60P, CIC60S) The IntelliChlor Power Center converts AC electrical current to a low-voltage DC electrical current which is required to produce chlorine. The power supply is connected with the pool circulation pump electrical source so that the IntelliChlor SCG only operates when the pool pump is on.
  • Page 11: System Schematic Diagram

    - To avoid permanent damage to the IntelliChlor SCG cell, in-line chlorine/bromine feeders CAUTION ® (such as Pentair Water Pool and Spa Rainbow models) MUST be installed AFTER the IntelliChlor SCG cell as shown below. When using the IntelliChlor SCG with an in-floor cleaning system, it is recommended that a separate return line be used for the cleaner to reduce the increased water pressure stress on the IntelliChlor cell.
  • Page 12: Loop Plumbing Diagram

    Loop Plumbing Diagram ® The IntelliChlor SCG is designed to operate with water flow rates from 20 to 30 gallons per minute (gpm) up to 105 gpm with a maximum pressure of 75 psi. Refer to the pipe manufacturer specifications for recommended maximum flow rate.
  • Page 13: Pool Water Preparation

    Pool Water Preparation Determining Pool Size (Gallons of Water in Your Pool) • Rectangular Pools: Length x width x average depth x 7.5 • Circular Pools: Diameter x diameter x average depth x 5.9 • Oval Pools: Length x width x average depth x 6.7 •...
  • Page 14: Section 1: Intellichlor Scg Control Panel

    Section 1 ® IntelliChlor SCG Control Panel Salt Level Status LEDs  The IntelliChlor SCG checks the pool salinity water daily and displays the levels as follows:  Green LED: Good salt. The pool water salt level is between 3300 ppm and 5000.
  • Page 15: Sanitizer Output Led Indicators

    Operator Control Panel (continued) Sanitizer Output LED Indicators The five (5) LED indicators display as a bar graph to show the cell output in either 2% or 20% increments, the percentage of the total output capacity of chlorine being produced. Percentages from 2% to 10% are represented by blinking LEDs.
  • Page 16: Section 2: Pool Water And Chemistry, Conditions And Precautions

    Pentair Water Pool and Spa (“Pentair”) does not represent or otherwise guarantee that the proper use of the IntelliChlor SCG will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool.
  • Page 17: Optimum Pool Water Conditions For Salt Water Pools (Using The Intellichlor Salt Chlorine Generator)

    Pool Water Chemistry, Conditions and Precautions (Continued) 6. Metals - Some metals, i.e. copper and iron, can cause loss of chlorine. Also, metals can stain your ® pool. Metals can also damage the IntelliChlor SCG. Have your local pool professional check for metals and recommend methods of removal.
  • Page 18: Chlorine Testing

    Chlorine Testing It is recommended that chlorine test samples be taken from two (2) locations in the pool. Compare the samples. A higher level should be found at the pool return line. The higher level at the pool return line indicates the IntelliChlor ®...
  • Page 19: Calculating The Saturation Index

    Calculating the Saturation Index The saturation index is a formula that measures a solution ability to dissolve or deposit calcium carbonate and is used as an indicator of the corroosivity of the solution and temperature. A well balanced water will have a formula result ranging between -0.3 and +0.3 Outside this range, the pool water is considered out of balance, The equation to calculate Si is: potentially damaging pool equipment or scaling the IntelliChlor SCG.
  • Page 20: How To Add Salt To The Pool

    How to Add Salt to the Pool CAUTION - FOR ALL NEWLY SURFACED PLASTER POOLS: Do not operate the IntelliChlor SCG with newly surfaced pool plaster. Salt is a corrosive element and severe salt damage can occur to your pool. Wait at least ONE (1) MONTH after construction to allow plaster to cure before adding salt and operating IntelliChlor SCG.
  • Page 21 ® IntelliChlor Salt Chlorine Generator Installation and User’s Guide...
  • Page 22: Section 3: Operating Intellichlor

    Section 3 ® Operating IntelliChlor This section describes the start up procedure and operating instructions for IntelliChlor ® SCG. Before starting up and operating the IntelliChlor SCG, the pool in which the IntelliChlor SCG will be used must have been completed and filled with water for at least one (1) month (for plaster pools) and the pool water salt level must be stable and being maintained at 3600 ppm.
  • Page 23: Startup Procedure (Super Chlorination)

    If you use a Pool Pump Timer (Continued) Try initially setting the pool pump timer to twelve (12) hours. It will take a few days to achieve the correct ® amount of pool pump operating time. When IntelliChlor SCG is wired with a pool pump timer results will vary greatly from one pool installation to the next, so this should be discussed with your pool professional.
  • Page 24: General Recommendations

    General Recommendations • After new pool construction has been completed, before installing the IntelliChlor ® SCG, install the IntelliChlor “empty cell” (P/N 520588) to remove debris from the pipes for thirty (30) days and to allow sufficient time for the pool plaster (or other similar material) to properly cure and seal. •...
  • Page 25: Section 4: User Maintenance

    Section 4 User Maintenance ® This section describes how to maintain the IntelliChlor SCG. Daily service None is needed. Weekly service pH Level Test: Test the pH level of your pool water with a reliable test method. If necessary, adjust according to your pool professional’s recommendations.
  • Page 26: Usage Hours Meter

    Monthly Service (Continued) Sample the pool water and test for cyanuric acid level using a reliable test method. Cyanuric Acid: When using the IntelliChlor SCG the recommended ideal cyanuric acid level is 30-50 ppm. Test pool water for calcium hardness level using a reliable test method. If Calcium Hardness: necessary, adjust according to your pool professional’s recommendations.
  • Page 27: Winterizing

    ® Cleaning the IntelliChlor SCG Blades (Continued) b. To acid clean the IntelliChlor SCG blades: Disconnect the AC power from the Power Center. Disconnect the IntelliChlor SCG cell communication cable from the Power Center. c. Mix one (1) quart of muriatic acid with one (1) gallon of tap water in a plastic bucket. Note: The IntelliChlor SCG acid cleaning kit Working with muriatic acid can be dangerous.
  • Page 28: Section 5: Installation

    Section 5 Installation This section describes how to install the IntelliChlor ® SCG into the pool plumbing system. Also, included are connection instructions for IntelliTouch, EasyTouch and SunTouch systems. Before installing, review the IntelliChlor kit contents and required tools. Note: For Power Center installation instructions, see the “IntelliChlor Power Center Installation Guide” (P/N 520590).
  • Page 29: Intellichlor "Dummy" Cell

    ® IntelliChlor SCG “Pass- Through” Cell After new pool construction has been completed, in order to prevent debris from entering the IntelliChlor SCG, it is recommended that the IntelliChlor SCG “pass-through” cell (P/N 520588) be installed before installing the IntelliChlor SCG. After the pool system has flushed the debris from the pipes, remove the “dummy cell” and install the IntelliChlor SCG.
  • Page 30: Connecting The Cell Power Cable To The Power Center

    Connecting the IntelliChlor IC20, IC40 IC60 SCG Cell Power Cable to the Power Center After the cell installation is completed, connect InitelliChlor SCG cell’s power cable to the Power Center: WARNING - Switch OFF main system power to the Power Center before making any connections. 1.
  • Page 31: Section 6: Troubleshooting

    Section 6 Troubleshooting ® Use the following troubleshooting information to resolve possible problems with the IntelliChlor Salt Chlorine Generator. WARNING - Switch OFF main system power to the IntelliChlor SCG cell before before servicing. Note: Switch power off to unit before to attempting service or repair. Always remove AC power to Power Center when plugging or unplugging the IntelliChlor SCG cell into the Power Center.
  • Page 32 Table 1: Troubleshooting (Continued) . t l g i l l t l g i l o l l g i l i t s f l l l l e . y r g i l . l l g i l u l i l i f...
  • Page 33: System Specifications - 110 Vac And 220 Vac Wiring

    System Specifications - 110 VAC and 230 VAC Wiring Circuit Protection: Two-pole 20 AMP device at the electrical panel. IntelliChlor SCG Model CIC60P and CIC60P Input: 95-130 VAC, 50/60 Hz, 220 Watts (2 AMP) or 220-240 VAC, 50/60 Hz, 220 Watts (1 AMP). Output: 22-39 VDC @ 7.5 AMPS maximum from the Power Center.
  • Page 34 NOTES ® IntelliChlor Salt Chlorine Generator Installation and User’s Guide...
  • Page 35 NOTES ® IntelliChlor Salt Chlorine Generator Installation and User’s Guide...
  • Page 36 Pentair Water Pool and Spa, Inc. (“Pentair”) does not represent or otherwise guarantee that the proper use of the (SCG) will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool.

This manual is also suitable for:

Commercial intellichlor cic60s

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