Zimmer Match LWR50L-23-00005-A Operating Instructions Manual

Advertisement

Quick Links

INSTALLATION AND
OPERATING
INSTRUCTIONS
2-jaw parallel gripper with
quick-change system
LWR50L-23-00005-A
LWR50L-23-00006-A
LWR50L-23-00007-A
LWR50L-23-00008-A
DDOC01273
THE KNOW-HOW FACTORY
www.zimmer-group.com

Advertisement

Table of Contents
loading

Summary of Contents for Zimmer Match LWR50L-23-00005-A

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS 2-jaw parallel gripper with quick-change system LWR50L-23-00005-A LWR50L-23-00006-A LWR50L-23-00007-A LWR50L-23-00008-A DDOC01273 THE KNOW-HOW FACTORY www.zimmer-group.com...
  • Page 2 Selection of the workpiece recipes stored in the product WorkPosition Inner jaw position on the product Depending on the application, this can also be the standby position. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 3: Table Of Contents

    12.2 Emergency release ..........................................24 13 Gripping force charts ................................. 24 14 Status in LED display ................................. 25 15 Maintenance ....................................26 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 4 17 RoHS declaration ..................................27 18 REACH declaration ..................................27 19 Declaration of Incorporation ..............................28 20 Declaration of Conformity ................................. 29 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 5: Supporting Documents

    This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 6: Safety Notices

    ► Observe the specified maintenance intervals and specifications regarding the quality of the operating material. ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 7 Improper handling of suspended loads can cause serious injury. ► Always keep an adequate safety distance from suspended loads. ► Never walk underneath a suspended load. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 8: Proper Use

    Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 9: Product Description

    The product is a safe quick-change system (end effector with loose part). An electric digital gripper is installed in the product. The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH are used.
  • Page 10: Possible Applications

    5.4 Product variants and compatibility INFORMATION ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 11: Use In Applications

    • The product is engineered to be inherently safe and is designed with rounded edges and shapes that prevent crushing and shearing points from being created. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 12: Functional Description

    End effector with loose part for quick-change system Removable centering sleeve Rotation prevention/torque absorption Signal transmission LED display Locking Gripper jaw Emergency release Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 13: Led Status Display

    INSTALLATION AND OPERATING INSTRUCTIONS: LWR50L-23 6.1 LED status display Power/communication Error Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 14: Sensors

    Sensor in storage position (end effector with loose part End effector with loose part for quick-change system present) Sensor in inspection position (test channel, locking Storage station extended) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 15: Wiring Diagram Sensor System

    ► Coat the sensors with sealing lacquer. Sensor in storage position (end effector with loose part present) Sensor in inspection position (test channel, locking extended) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 16: Functional Safety

    (e.g. an emergency stop). ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 17: Technical Data

    8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website.
  • Page 18: Installation

    Fasten the product on the stationary part. No assembly work is necessary for the product. The end effector is already connected to the loose part. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 19: Installing The Stationary Part And End Effector With Loose Part

    Rotation prevention: The design rules out incorrect joining, as the end effector with loose part is equipped with two different bolts. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 20: Installing The Energy Supply

    Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 21: Commissioning

    The current jaw position is scaled from 0 V to 10 V and is issued via PIN 5 (analog output). > 10 ms 24 V PIN 2  > 10 ms 24 V PIN 4  Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 22: Switching Sequence For Teaching In The End Position

    Design size Minimum travel path per gripper jaw [mm] LWR50L-23-00005-A LWR50L-23-00006-A Design size Minimum travel path per socket [mm] LWR50L-23-00007-A LWR50L-23-00008-A Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 23: Operation

    ► Please contact Zimmer Customer Service if you have any questions. 12.1 Adjustable gripping force The gripping force can be adjusted in four stages using a rotary switch. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 24: Emergency Release

    13 Gripping force charts INFORMATION ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 25: Status In Led Display

    ⬤ ⬤ ⬤ Red LED flashes every second. • A reference run is being performed. Green LED flashes every second (alternating). Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 26: Maintenance

    ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 27: Rohs Declaration

    Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 28: Declaration Of Incorporation

    Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 29: Declaration Of Conformity

    Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...

Table of Contents