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Baileigh Industrial RDB-100 Operator's Manual

Rotary draw bender
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OPERATOR'S MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
ROTARY DRAW BENDER
MODEL: RDB-100
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
© 2021 Baileigh Industrial Holdings LLC
Rev. 05/2021

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Summary of Contents for Baileigh Industrial RDB-100

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 TRANSPORTING AND LIFTING ..................
  • Page 3 Ratchet Wheel Assembly Parts Diagram ..............36 Spring Back Lever Assembly Parts Diagram ............. 37 Pull Handle Assembly Parts Diagram ................ 38 Parts List ........................39...

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the...
  • Page 5 • A 30% re-stocking fee applies to all returns. Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 9: Safety Precautions

    CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 10 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6. Overloading machine. By overloading the machine, you may cause injury from flying parts. DO NOT exceed the specified machine capacities.

  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS Maximum Center Line Radius (CLR)* 10.5" (266mm) Minimum Center Line Radius (CLR)* .5" (12.7mm) Minimum OD .25" (6.35mm) Mild Steel Pipe (Schedule 40) 1" (25.4mm) Stainless Steel Pipe (Schedule 40) .75" (19.05mm) Mild Steel Round Tube (Wall) 1.75" (.083) (44.45mm [2.1mm]) Aluminum Round Tube (Wall) 2"...

  • Page 12: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 13: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 14: Anchoring The Machine

    • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •...

  • Page 15: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Unpack and remove the machine from the skid it was shipped on. 2.

  • Page 16: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE Item Description Function Anti-springback Lever Disengages the lock pin from the locking teeth. Locks the rotation of the bending plate to retract the Anti-Springback Pin Assembly cylinder and provide additional rotation. Pull Handle Assembly Supply the bending force to rotate the bending plate. Quick Release (shown with a For pivoting counter die away from bend die to counter die installed)

  • Page 17: General Design Description

    GENERAL DESIGN DESCRIPTION You have made a practical choice in purchasing the RDB-100 Manual Bending Machine. It has been carefully built of high-quality materials and designed to give many years of efficient service. The simplicity of design and minimum effort required to operate the machine contributes towards meeting schedules and producing greater profits.

  • Page 18: Material Removal

    Anti-springback lever engaged Anti-springback lever disengaged 5. After the material is installed, bending can take place. 6. Grab the main bending lever and begin to pull in the counterclockwise direction. You should hear a definite “Click” every 7 degrees. After each click, rotate the lever clockwise to re- engage the next tooth and repeat the process to whatever degree you wish.

  • Page 19: Die Selection And Installation

    Bronze Counter Die Insert “0” Mark Note: Pipe and Tube are not the same, (see table 1) for nominal pipe sizes. All BAILEIGH INDUSTRIAL dies are color coded to avoid confusion between pipe and tube (see table 2). IMPORTANT: Damaged or worn tooling should be replaced before attempting to bend material.
  • Page 20 3. Install and tighten the 1/2-13 socket head bolts provided with the die. Tighten these bolts enough to hold the die firmly down to the spindle. Approximately 30-40ft-lb. (40- 50N•m). FAILURE TO IMPORTANT: PROPERLY BOLT DOWN DIE WILL RESULT IN DAMAGE TO MACHINE AND TOOLING. 4.
  • Page 21 Incorrect Counterdie Position Too far away from die Touching die Correct Counter Die Position Approximately 1/8” (3mm) away IMPORTANT: Be sure the long end of the counter die points away from the hook arm, or to the right of machine.

  • Page 22: Material Insertion

    Material Insertion 1. Once the die set is properly installed, the material that matches the die can be inserted (I.E. 1-1/4” tube would go into a die mark D-1250T-R***). 2. Open the counter die quick release assembly and insert the material past the hook arm. The start of bend mark is engraved with an “O”...

  • Page 23: Material Insertion Limitations

    Material Insertion Limitations Left Right • The left figure shows the recommended minimum / correct amount of material remaining to be fully supported in plastic slide. • The right figure shows the maximum amount the material can be pulled through the counterdie.

  • Page 24: Bending More Than 180 Degrees

    Bending More than 180 Degrees • This machine is capable of bending more than 180 degrees. Contact Baileigh Industrial about your application. o It will require a password to make the machine go past 200 degrees. o Requires special tooling to allow removal of bent part. If standard tooling is used, the material will be locked onto the die.
  • Page 25 • Another program available is BEND-TECH which is a program specifically designed for tube bending and will give you all of the required data to make a part. This software is available from Baileigh Industrial. • Bending with a rotary draw bender requires determining the start of bend point which will line up with the “0”...

  • Page 26: Pipe And Tube Bending Diagrams

    PIPE AND TUBE BENDING DIAGRAMS L = Arc length (outside) R = Rise (inside) D = Tube outside diameter t = Tube wall thickness a = First bend arc angle H = Height of offset b = Second bend arc angle L = Length of offset A = First tangent R1 = First radius...

  • Page 27: Bending Glossary

    BENDING GLOSSARY Arc Length The length of material along the centerline of the tubing Distance in inches from the center of curvature to the centerline Centerline Radius (CLR) axis of the tube bending or pipe bending bends. Abbreviated as CLR. See Tube Bending and Pipe Bending Diagram Angle in degrees to which the tube/pipe bends are formed (i.e.

  • Page 28: Bending Suggestions

    • If using BAILEIGH INDUSTRIAL’s standard counterdie is not producing desired results, roller counter dies are also available. • BAILEIGH INDUSTRIAL has both steel rollers as well as plastic rollers. Plastic rollers are used primarily for polished aluminum. Steel rollers would be used for non-polished materials.

  • Page 29: Bending With Square Dies

    Bending With Square Dies • Die Parts Main Bending Die Die Cap Quick Release Handles Hook-Arm Hook-Arm Clamp Plastic Slide Slide Mount Quick Release Studs Square Tooling Setup 1. Install the bending die (1) on to the spindle. Be careful not to pinch your fingers as you lower the die on to the spindle.

  • Page 30: Large Size Square

    BAILEIGH INDUSTRIAL HOLDINGS LLC offer crush bend dies to form a concave crease on the inside of square bends to reduce the possibility of wrinkling.

  • Page 31: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •...

  • Page 32: Tables, Charts, & Diagrams

    TABLES, CHARTS, & DIAGRAMS Table 1 Standard Pipe Sizes and Schedules PIPE O.D. Pipe Schedules and Wall Thickness SIZES XX STRONG 0.405 0.400 0.050 0.068 0.095 0.540 0.500 0.070 0.088 0.119 0.675 0.500 0.070 0.091 0.126 0.840 0.700 0.080 0.109 0.147 0.188 0.294...
  • Page 33 Table 3 ARC LENGTH TABLE EXAMPLE: Arc Length = Constant x Bend Radius. Example: 90deg bend with 6” clr EXAMPLE: 1.575 (from table) x 6” (clr) = 9.45” (Arc Length) For bends more than 90deg, Constants can be added together. Degrees Constant Degrees...
  • Page 34 Table 4 Counter Die Placement Chart 1" THICK 1.5" THICK 2" THICK (Centerline COUNTERDIES COUNTERDIES COUNTERDIES Radius) #N/A #N/A SILVER HOLE# 1 #N/A SILVER HOLE# 1 GOLD HOLE# 1 SILVER HOLE# 1 GOLD HOLE# 1 SILVER HOLE# 2 GOLD HOLE# 1 SILVER HOLE# 2 GOLD HOLE #2 SILVER HOLE# 2...

  • Page 35: Diagram 1

    Diagram 1...

  • Page 36: Diagram2

    Diagram2...

  • Page 37: Parts Diagram

    PARTS DIAGRAM Stand Assembly Parts Diagram...

  • Page 38: Main Frame Assembly Parts Diagram

    Main Frame Assembly Parts Diagram...

  • Page 39: Ratchet Wheel Assembly Parts Diagram

    Ratchet Wheel Assembly Parts Diagram...

  • Page 40: Spring Back Lever Assembly Parts Diagram

    Spring Back Lever Assembly Parts Diagram...

  • Page 41: Pull Handle Assembly Parts Diagram

    Pull Handle Assembly Parts Diagram...

  • Page 42: Parts List

    Parts List Item Part No. Description Qty. ME-M100-6A026 Stand Tube ME-M100-6A014-V2 Base Plate ME-M100-6A025 Leg Brace ME-M125-6A002 Bottom Plate ME-M125-7A001 Spacer Hub ME-M125-6A004 Spacer Block ME-M125-6A001 Top Plate ME-M125-6A006 Anti Springback Bracket M150-7A014 Top Bushing PP-0295 Flanged Sleeve Bearing M150-6A019 Drive Key M100-7A004 Pivot Pin...
  • Page 43 Item Part No. Description Qty. PP-0405 5/16 Ball Socket M100-7A009 Main Pivot Pin ME-M125-5A002 Pull Handle Bracket ME-M150-6A020 Pointer Block M100-7A017 M100 Pointer (Long) M100-6A019 Degree Sticker PP-0293 2.0 Split Clamp Collar BSM-0066 M12 X 1.75 X 25 Hex FLG BSM-0058 M10 X 1.5 X 20 Hex FLG BS-0100...
  • Page 44 Qty. BSM-0067 M12 X 1.75 X 30 Hex FLG BS-0070 .25-28 Grease Zerk ME-M100-5A009 Release Lever Assembly NOTES BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE...

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