Maxon IDX 70 User Manual
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Maxon IDX 70 User Manual

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IDX 70 Drives
User Manual
mmag | Edition 2022-04 | DocID rel10520

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Summary of Contents for Maxon IDX 70

  • Page 1 User Manual IDX 70 Drives User Manual mmag | Edition 2022-04 | DocID rel10520...

  • Page 2: Table Of Contents

    • you must follow the instructions given therein. The IDX 70 drive is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.
  • Page 3 Disposal ............50 LIST OF FIGURES LIST OF TABLES INDEX IDX 70 User Manual mmag | 2022-04 | rel10520...
  • Page 4 Table of Contents • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 70 User Manual mmag | 2022-04 | rel10520...

  • Page 5: About

    The below overview shows the documentation hierarchy and the interrelationship of its individual parts: Figure 1-1 Documentation structure IDX 70 User Manual mmag | 2022-04 | rel10520...
  • Page 6 Indicates an advice or recommendation on the easiest Best practice Information and best way to further proceed. Material Indicates information particular to possible damage of damage the equipment. Table 1-2 Symbols and signs IDX 70 User Manual mmag | 2022-04 | rel10520...
  • Page 7 © 2022 maxon. All rights reserved. Subject to change without prior notice. mmag | IDX 70 User Manual | Edition 2022-04 | DocID rel10520 maxon motor ag Brünigstrasse 220...

  • Page 8: About The Devices

    About About the Devices About the Devices maxon's «IDX 70» are compact, high-performance, IP65-protected, brushless DC drives with either inte- Capabilities of the grated positioning controller or speed controller particularly suitable for the use in harsh environmental con- device, included ditions.
  • Page 9 «EPOS Studio» and shows you tips and tricks on how to setup communication inter- faces, and so on. Explore on Vimeo: https://vimeo.com/album/4646388/ IDX 70 User Manual mmag | 2022-04 | rel10520...

  • Page 10: About The Safety Precautions

    Touching hot surfaces may cause serious injuries! • Do not touch the drive during operation or shortly thereafter. • Allow the drive to cool down and test the temperature before you touch the casing. IDX 70 User Manual 1-10 mmag | 2022-04 | rel10520...
  • Page 11 – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon. Electrostatic sensitive device (ESD) •...
  • Page 12 About the Safety Precautions • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 70 User Manual 1-12 mmag | 2022-04 | rel10520...

  • Page 13: Specifications

    Torque constant mNm/A — — Motor char- acteristics Speed constant rpm/V — — 0.101 0.0912 0.0957 rpm/ Speed / torque gradient — 0.0443 0.0397 — 0.254 0.028 Continued on next page. IDX 70 User Manual 2-13 mmag | 2022-04 | rel10520...
  • Page 14 Max. permissible static torque 5'000 (optional) Backlash °m max. ±1 Length 38 [h] Weight 0.460 [h] Inertia (friction disk / hub) 11 / 13 [h] Continued on next page. IDX 70 User Manual 2-14 mmag | 2022-04 | rel10520...
  • Page 15 ≤35 mA (internally sourced, combined) — Digital Output 2 (general purpose) (high-side switch to +V Analog Input 1 — Resolution 12-bit, −10…+10 V, 10 kHz, differential Analog Input 2 Continued on next page. IDX 70 User Manual 2-15 mmag | 2022-04 | rel10520...
  • Page 16 The maximum achievable operating points must be determined by testing. Operating altitude in meters above Mean Sea Level, MSL In addition to the drive’s mechanical data Table 2-5 Technical data IDX 70 User Manual 2-16 mmag | 2022-04 | rel10520...

  • Page 17: Limitations

    I is linearly decreased between an electronics temperature of +140…+150 °C: Thermal motor derating @ −30…+140 °C: I @ +150 °C: 0 A Table 2-6 Limitations IDX 70 User Manual 2-17 mmag | 2022-04 | rel10520...

  • Page 18: Dimensional Drawings

    Specifications Dimensional Drawings Dimensional Drawings Figure 2-2 IDX 70 S | Dimensional drawing [mm] Figure 2-3 IDX 70 M | Dimensional drawing [mm] Figure 2-4 IDX 70 L | Dimensional drawing [mm] IDX 70 User Manual 2-18 mmag | 2022-04 | rel10520...

  • Page 19: Nameplate

    Specifications Nameplate Nameplate Figure 2-5 Nameplate (typical) Identification Keys Figure 2-6 Identifiers for drive (examples) Figure 2-7 Identifiers for cable (examples) IDX 70 User Manual 2-19 mmag | 2022-04 | rel10520...

  • Page 20: Standards

    298 K (25 °C)) IEC/EN 60529: :1991+A1 Degrees of protection provided by enclosures (IP Code; Ingress :2000+A2 Protection Code) :2013 UL File Number Unassembled printed circuit board E76251; E207844 Safety Table 2-7 Standards IDX 70 User Manual 2-20 mmag | 2022-04 | rel10520...

  • Page 21: Mechanical Installation

    Thereby, you must remove residue mois- ture around the drive’s radial shaft seal to prevent humidity from entering the casing. Figure 3-8 Mounting positions IDX 70 User Manual 3-21 mmag | 2022-04 | rel10520...

  • Page 22: Fixation

    Strength class: 6.8, or higher / stainless steel 70, or higher M5: 4 Nm 4 Nm Tightening torque M6: 7 Nm Medium strength threadlocker (for example Loctite 243) Screw lock NORD-LOCK safety washer Table 3-8 Flange types and fixation IDX 70 User Manual 3-22 mmag | 2022-04 | rel10520...

  • Page 23: Alignment And Coupling

    • Make sure that the axial and radial forces that are going to occur during operation will not exceed the lim-  its stated ( “Mechanical data” on page 2-14). IDX 70 User Manual 3-23 mmag | 2022-04 | rel10520...
  • Page 24 Alignment and Coupling • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 70 User Manual 3-24 mmag | 2022-04 | rel10520...

  • Page 25: Electrical Installation

    The IDX’s fixation flange is made of aluminum. It is therefore perfectly suitable for both, good heat removal and thorough electrical grounding contact. For proper electrical grounding, we recommend to connect the fixation flange to the surrounding system’s grounding. IDX 70 User Manual 4-25 mmag | 2022-04 | rel10520...

  • Page 26: Cabling

    — 662942 GN 0300 R45004M0 RJ45 ET M08A04M0 PUR S M8, male, 4 poles, A-coded — — 662960 GN 0300 M08A04M0 M8, male, 4 poles, A-coded Continued on next page. IDX 70 User Manual 4-26 mmag | 2022-04 | rel10520...
  • Page 27 90°. Make sure that the rotated power connector and the attached outgoing cable do not block out or damage any other connector. Table 4-9 Prefab cables IDX 70 User Manual 4-27 mmag | 2022-04 | rel10520...

  • Page 28: Connections

    CAN OUT page 4-31 I/O page 4-33 Supply page 4-37 USB page 4-40 (behind the sealing cap) Figure 4-10 Connectors | IDX 70 CANopen EtherCAT IN page 4-32 EtherCAT OUT page 4-32 I/O page 4-33 Supply page 4-37 USB page 4-40...
  • Page 29 Electrical Installation Connections I/O page 4-33 Supply page 4-37 USB page 4-40 (behind the sealing cap) Figure 4-12 Connectors | IDX 70 I/O IDX 70 User Manual 4-29 mmag | 2022-04 | rel10520...

  • Page 30: Can In (X1)

    Connections How to read pin assignment tables • The first column describes both the pin number of the connector and of the matching prefab maxon cable’s Head A. • The second column describes the cable core color of the prefab maxon cable.

  • Page 31: Can Out (X2)

    For specifications on the CAN interface and details on CAN bus termination see chapter “4.3.1 CAN IN (X1)” on page 4-30. For suitable prefab cable assemblies see Table 4-9 on page 4-27. IDX 70 User Manual 4-31 mmag | 2022-04 | rel10520...

  • Page 32: Ethercat In (X1) And Ethercat Out (X2)

    EtherCAT OUT receive data− orange OUT_TX− EtherCAT OUT transmission data− Table 4-17 EtherCAT OUT connector X2 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-27. IDX 70 User Manual 4-32 mmag | 2022-04 | rel10520...

  • Page 33: I/O (X3)

    +VI/O I/O supply voltage (+20…+30 VDC) Table 4-19 I/O connector X3 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-27. Continued on next page. IDX 70 User Manual 4-33 mmag | 2022-04 | rel10520...
  • Page 34 DigIN1 circuit (analogously valid for DigIN2…4) Digital outputs 1…2 High-side switch to +V Circuit Table 4-21 Digital output specification Figure 4-18 DigOUT1 circuit (analogously valid for DigOUT2) Continued on next page. IDX 70 User Manual 4-34 mmag | 2022-04 | rel10520...
  • Page 35 Max. voltage drop 0.5 V @ 250 mA Table 4-23 Digital output, externally supplied Continued on next page. Figure 4-20 DigOUT1, externally supplied (analogously valid for DigOUT2) Continued on next page. IDX 70 User Manual 4-35 mmag | 2022-04 | rel10520...
  • Page 36 80 kΩ (differential) Input resistance 65 kΩ (referenced to GND) A/D converter 12-bit Resolution 5.64 mV Bandwidth 10 kHz Table 4-24 Analog input specification Figure 4-21 AnIN1 circuit (analogously valid for AnIN2) IDX 70 User Manual 4-36 mmag | 2022-04 | rel10520...

  • Page 37: Supply (X4)

    Not connected — Housing Shield Cable shield Table 4-26 Power connector X4 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-27. Continued on next page. IDX 70 User Manual 4-37 mmag | 2022-04 | rel10520...
  • Page 38 Supply voltage +V [Volt] SOLUTION: Δn   ≥ ⋅ ⋅ ⋅ 1 V [ ] ------ - -------- - M ------ -   ΔM Continued on next page. IDX 70 User Manual 4-38 mmag | 2022-04 | rel10520...
  • Page 39 24 VDC Output voltage Absolute output voltage min. 20 VDC; max. 30 VDC Min: Depending on load at DigOUT1 and DigOUT2 Output current Max: 1.5 A Table 4-29 Input/output supply requirements IDX 70 User Manual 4-39 mmag | 2022-04 | rel10520...

  • Page 40: Usb (X5)

    • Insert the USB connector first, then switch on the power supply of the drive. USB adapter The use of a galvanic isolated USB adapter is highly recommend. Continued on next page. IDX 70 User Manual 4-40 mmag | 2022-04 | rel10520...
  • Page 41 USB 2.0 / USB 3.0 (full speed) Max. bus supply voltage +5.25 VDC Max. DC data input voltage −0.5…+3.8 VDC Table 4-32 USB interface specification For suitable prefab cable assemblies see Table 4-9 on page 4-27. IDX 70 User Manual 4-41 mmag | 2022-04 | rel10520...

  • Page 42: Status Indicators

    Device status; the LED displays the device’s operation status and error conditions EtherCAT port; the LEDs display the NET link activity For detailed information see separate document «IDX Firmware Specification». Table 4-33 LEDs IDX 70 User Manual 4-42 mmag | 2022-04 | rel10520...
  • Page 43 • “Fault Reaction Active” Flash No valid firmware or firmware download in progress Flash = flashing (≈0.9 s OFF/≈0.1 s ON) Slow = slow blinking (≈1 Hz) Table 4-35 Device status LEDs IDX 70 User Manual 4-43 mmag | 2022-04 | rel10520...
  • Page 44 Port is closed Flicker Port is open / activity is present Port is open — Data rate is 100 Mbit/s Flicker = continuous flickering (≈10 Hz) Table 4-36 EtherCAT port LED IDX 70 User Manual 4-44 mmag | 2022-04 | rel10520...

  • Page 45: Wiring Diagrams

    The use of a galvanic isolated USB adapter is highly recommend. 4.5.1 IDX 70 Drive / Positioning Controller / CANopen Figure 4-25 IDX 70 Drive with positioning controller and CANopen interface – wiring diagram IDX 70 User Manual 4-45 mmag | 2022-04 | rel10520...
  • Page 46 Wiring Diagrams 4.5.2 IDX 70 Drive / Positioning Controller / EtherCAT Figure 4-26 IDX 70 Drive with positioning controller and EtherCAT interface – wiring diagram 4.5.3 IDX 70 Drive / Speed Controller / I/O Figure 4-27 IDX 70 Drive with speed controller and I/O interface – wiring diagram...

  • Page 47: General Rules

    IMPORTANT NOTICE: PREREQUISITES FOR PERMISSION TO COMMENCE INSTALLATION The IDX 70 drive is considered as partly completed machinery according to EU Directive 2006/42/EC, Arti- cle 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 48: Final Checks Prior Commissioning

    (find sources here: chapter “1.2 About the Devices” on page 1-8). For setup, parameterization, programming, and testing of the drive, follow the descriptions given in the «EPOS Studio» Online Help. IDX 70 User Manual 5-48 mmag | 2022-04 | rel10520...

  • Page 49: General Rules

    Check for proper conditions at the storage location During long-term stor- Storage location (page 6-50). Reestablish correct conditions if necessary. After extended stand- still periods Table 6-37 Maintenance plan IDX 70 User Manual 6-49 mmag | 2022-04 | rel10520...

  • Page 50: Long-Term Storage

    Dismantling follows basically the Installation in reverse order: a) chapter “4 Electrical Installation” on page 4-25 b) chapter “3 Mechanical Installation” on page 3-21 Disposal In no case dispose used components with normal domestic waste. IDX 70 User Manual 6-50 mmag | 2022-04 | rel10520...
  • Page 51 IDX 70 Drive with speed controller and I/O interface – wiring diagram ......
  • Page 52 Maintenance plan ............... 49 IDX 70 User Manual...
  • Page 53 5 how to calculate the required supply voltage 38 interpret icons (and signs) used in this document 6 regulations, applicable 10 read pin assignment tables 30 use this manual 5 IDX 70 User Manual Z-53 mmag | 2022-04 | rel10520...
  • Page 54 LEDs 42 supply voltage, required 38 symbols used 6 technical data 13 termination (CAN bus) 30 USB port 40 wiring CANopen 45 DigOUT, examples 35 EtherCAT 46 I/O 46 IDX 70 User Manual Z-54 mmag | 2022-04 | rel10520...
  • Page 55 Index • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 70 User Manual Z-55 mmag | 2022-04 | rel10520...
  • Page 56 The mentioned trademarks belong to their respective owners and are protected under intellectual property rights. © 2022 maxon. All rights reserved. Subject to change without prior notice. mmag | IDX 70 User Manual | Edition 2022-04 | DocID rel10520 maxon motor ag Brünigstrasse 220...

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