Maxon IDX 56 User Manual
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Maxon IDX 56 User Manual

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IDX 56 Drives
User Manual
mmag | Edition 2020-04 | DocID rel9398

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Summary of Contents for Maxon IDX 56

  • Page 1 User Manual IDX 56 Drives User Manual mmag | Edition 2020-04 | DocID rel9398...

  • Page 2: Table Of Contents

    • you must carefully read and understand this manual and • you must follow the instructions given therein. THE IDX 56 DRIVE IS CONSIDERED AS PARTLY COMPLETED MACHINERY ACCORDING TO EU DIRECTIVE 2006/ 42/EC, ARTICLE 2, CLAUSE (G) AND IS INTENDED TO BE INCORPORATED INTO OR ASSEMBLED WITH OTHER MACHINERY OR OTHER PARTLY COMPLETED MACHINERY OR EQUIPMENT.
  • Page 3 Disposal ............48 LIST OF FIGURES LIST OF TABLES INDEX IDX 56 User Manual mmag | 2020-04 | rel9398...
  • Page 4 Table of Contents • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual mmag | 2020-04 | rel9398...

  • Page 5: About

    The below overview shows the documentation hierarchy and the interrelationship of its individual parts: Figure 1-1 Documentation structure IDX 56 User Manual mmag | 2020-04 | rel9398...
  • Page 6 Indicates an advice or recommendation on the easiest Information Best practice and best way to further proceed. Material Indicates information particular to possible damage of damage the equipment. Table 1-2 Symbols and signs IDX 56 User Manual mmag | 2020-04 | rel9398...
  • Page 7 © 2020 maxon. All rights reserved. Subject to change without prior notice. mmag | IDX 56 User Manual | Edition 2020-04 | DocID rel9398 maxon motor ag Brünigstrasse 220...

  • Page 8: About The Devices

    About About the Devices About the Devices maxon's «IDX 56» are compact, high-performance, IP 65-protected, brushless DC drives with either inte- Capabilities of the grated positioning controller or speed controller particularly suitable for the use in harsh environmental con- device, included ditions.
  • Page 9 «EPOS Studio» and shows you tips and tricks on how to setup communication inter- faces, and so on. Explore on Vimeo: https://vimeo.com/album/4646388/ IDX 56 User Manual mmag | 2020-04 | rel9398...

  • Page 10: About The Safety Precautions

    Touching hot surfaces may cause serious injuries! • Do not touch the drive during operation or shortly thereafter. • Allow the drive to cool down and test the temperature before you touch the casing. IDX 56 User Manual 1-10 mmag | 2020-04 | rel9398...
  • Page 11 – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon. Electrostatic sensitive device (ESD) •...
  • Page 12 About the Safety Precautions • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual 1-12 mmag | 2020-04 | rel9398...

  • Page 13: Specifications

    Max. motor voltage — Torque constant mNm/A 39.5 62.4 66.2 83.6 Motor char- Speed constant rpm/V acteristics rpm/ Speed / torque gradient 0.367 0.359 0.208 0.202 Continued on next page. IDX 56 User Manual 2-13 mmag | 2020-04 | rel9398...
  • Page 14 Absolute single-turn encoder Resolution — 12 bit single-turn (4'096 increments) Encoder Position resolution °m 0.09 Integral nonlinearity (INL) °m typically <1 Repeatability (Jitter) °m ± 0.1 Continued on next page. IDX 56 User Manual 2-14 mmag | 2020-04 | rel9398...
  • Page 15 — NET status CANopen — Status EtherCAT RUN state (green LED) / Error (red LED) indicators — NET port CANopen — EtherCAT Link activity (green LED) Continued on next page. IDX 56 User Manual 2-15 mmag | 2020-04 | rel9398...
  • Page 16 Mean Sea Level, MSL if equipped, the inertia of the holding brake (page 2-14) must be added Table 2-5 Technical data IDX 56 User Manual 2-16 mmag | 2020-04 | rel9398...

  • Page 17: Limitations Of The Electronics

    Thermal overload 100 °C 90 °C Table 2-6 Limitations (electronics) Dimensional Drawings Figure 2-2 IDX 56 M | Dimensional drawing [mm] Figure 2-3 IDX 56 L | Dimensional drawing [mm] IDX 56 User Manual 2-17 mmag | 2020-04 | rel9398...

  • Page 18: Nameplate

    Specifications Nameplate Nameplate Figure 2-4 Nameplate (typical) Identification Keys Figure 2-5 Identifiers for drive (examples) Figure 2-6 Identifiers for cable (examples) IDX 56 User Manual 2-18 mmag | 2020-04 | rel9398...

  • Page 19: Standards

    Random transport (10…500 Hz up to 2.53 g Environment MIL-STD-810F (1991+A1:2000+A2:2013) IEC/EN 60529 Degrees of protection provided by enclosures (IP Code) Safety UL File Number Unassembled printed circuit board E76251 Table 2-7 Standards IDX 56 User Manual 2-19 mmag | 2020-04 | rel9398...
  • Page 20 Standards • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual 2-20 mmag | 2020-04 | rel9398...

  • Page 21: Mechanical Installation

    Thereby, you must remove residue mois- ture around the drive’s radial shaft seal to prevent humidity from entering the casing. Figure 3-7 Mounting positions IDX 56 User Manual 3-21 mmag | 2020-04 | rel9398...

  • Page 22: Fixation

    • Make sure that the axial and radial forces that are going to occur during operation will not exceed the lim-  its stated ( “Mechanical data” on page 2-14). IDX 56 User Manual 3-22 mmag | 2020-04 | rel9398...

  • Page 23: Electrical Installation

    The device’s compliance with the mentioned standards does not imply its compliance within the final, ready to operate setup. In order to achieve compliance of your operational system, you must perform EMC testing of the involved equipment as a whole. IDX 56 User Manual 4-23 mmag | 2020-04 | rel9398...

  • Page 24: Cabling

    — 662942 GN 0300 R45004M0 RJ45 ET M08A04M0 PUR S M8, male, 4 poles, A-coded — — 662960 GN 0300 M08A04M0 M8, male, 4 poles, A-coded Continued on next page. IDX 56 User Manual 4-24 mmag | 2020-04 | rel9398...
  • Page 25 M12, female, 5 poles, L-coded, 90° 662945 BK 0300 Open end USB Type A - micro B USB Type “micro B”, male 403968 Cable USB Type “A”, male Table 4-9 Prefab cables IDX 56 User Manual 4-25 mmag | 2020-04 | rel9398...

  • Page 26: Connections

    EtherCAT OUT page 4-29 I/O page 4-30 Supply page 4-34 USB page 4-37 (behind the sealing cap) I/O page 4-30 Supply page 4-34 USB page 4-37 (behind the sealing cap) Figure 4-9 Connectors IDX 56 User Manual 4-26 mmag | 2020-04 | rel9398...

  • Page 27: Can In (X1)

    Connections How to read pin assignment tables • The first column describes both the pin number of the connector and of the matching prefab maxon cable’s Head A. • The second column describes the cable core color of the prefab maxon cable.

  • Page 28: Can Out (X2)

    For specifications on the CAN interface and details on CAN bus termination see chapter “4.3.1 CAN IN (X1)” on page 4-27. For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-28 mmag | 2020-04 | rel9398...

  • Page 29: Ethercat In (X1) And Ethercat Out (X2)

    EtherCAT OUT Transmission Data− blue OUT_TX− EtherCAT OUT Receive Data− Table 4-17 EtherCAT OUT connector X2 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-29 mmag | 2020-04 | rel9398...

  • Page 30: I/O (X3)

    Digital input 4 red/blue I/O supply voltage (+20…+30 VDC) Table 4-19 I/O connector X3 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. Continued on next page. IDX 56 User Manual 4-30 mmag | 2020-04 | rel9398...
  • Page 31 DigIN1 circuit (analogously valid for DigIN2…4) Digital outputs 1…2 High-side switch to +V Circuit Table 4-21 Digital output specification Figure 4-15 DigOUT1 circuit (analogously valid for DigOUT2) Continued on next page. IDX 56 User Manual 4-31 mmag | 2020-04 | rel9398...
  • Page 32 Max. voltage drop 0.5 V @ 250 mA Table 4-23 Digital output, externally supplied Continued on next page. Figure 4-17 DigOUT1, externally supplied (analogously valid for DigOUT2) Continued on next page. IDX 56 User Manual 4-32 mmag | 2020-04 | rel9398...
  • Page 33 80 kΩ (differential) Input resistance 65 kΩ (referenced to GND) A/D converter 12-bit Resolution 5.64 mV Bandwidth 10 kHz Table 4-24 Analog input specification Figure 4-18 AnIN1 circuit (analogously valid for AnIN2) IDX 56 User Manual 4-33 mmag | 2020-04 | rel9398...

  • Page 34: Supply (X4)

    I/O supply voltage (+20…+30 VDC) gray Functional earth Table 4-26 Power connector X4 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. Continued on next page. IDX 56 User Manual 4-34 mmag | 2020-04 | rel9398...
  • Page 35 Supply voltage +V [Volt] SOLUTION: Δn   ≥ ------ - ⋅ -------- - M ⋅ ⋅ ------ - 1 V [ ]   ΔM Continued on next page. IDX 56 User Manual 4-35 mmag | 2020-04 | rel9398...
  • Page 36 24 VDC Output voltage Absolute output voltage min. 20 VDC; max. 30 VDC Min: Depending on load at DigOUT1 and DigOUT2 Output current Max: 1.5 A Table 4-29 Input/output supply requirements IDX 56 User Manual 4-36 mmag | 2020-04 | rel9398...

  • Page 37: Usb (X5)

    • Insert the USB connector first, then switch on the power supply of the drive. USB adapter The use of a galvanic isolated USB adapter is highly recommend. Continued on next page. IDX 56 User Manual 4-37 mmag | 2020-04 | rel9398...
  • Page 38 USB 2.0 / USB 3.0 (full speed) Max. bus supply voltage +5.25 VDC Max. DC data input voltage −0.5…+3.8 VDC Table 4-32 USB interface specification For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-38 mmag | 2020-04 | rel9398...

  • Page 39: Status Indicators

    Device status; the LED displays the device’s operation status and error conditions EtherCAT port; the LEDs display the NET link activity For detailed information see separate document «IDX Firmware Specification». Figure 4-22 LEDs IDX 56 User Manual 4-39 mmag | 2020-04 | rel9398...
  • Page 40 • “Fault Reaction Active” Flash No valid firmware or firmware download in progress Flash = flashing (≈0.9 s OFF/≈0.1 s ON) Slow = slow blinking (≈1 Hz) Table 4-34 Device status LEDs IDX 56 User Manual 4-40 mmag | 2020-04 | rel9398...
  • Page 41 Port is closed Flicker Port is open / activity is present Port is open — Data rate is 100 Mbit/s Flicker = continuous flickering (≈10 Hz) Table 4-35 EtherCAT port LED IDX 56 User Manual 4-41 mmag | 2020-04 | rel9398...

  • Page 42: Wiring Diagrams

    The use of a galvanic isolated USB adapter is highly recommend. 4.5.1 IDX 56 Drive / Positioning Controller / CANopen Figure 4-23 IDX 56 Drive with positioning controller and CANopen interface – wiring diagram IDX 56 User Manual 4-42 mmag | 2020-04 | rel9398...
  • Page 43 Electrical Installation Wiring Diagrams 4.5.2 IDX 56 Drive / Positioning Controller / EtherCAT Figure 4-24 IDX 56 Drive with positioning controller and EtherCAT interface – wiring diagram IDX 56 User Manual 4-43 mmag | 2020-04 | rel9398...
  • Page 44 Electrical Installation Wiring Diagrams 4.5.3 IDX 56 Drive / Speed Controller / I/O Figure 4-25 IDX 56 Drive with speed controller and I/O interface – wiring diagram IDX 56 User Manual 4-44 mmag | 2020-04 | rel9398...

  • Page 45: General Rules

    IMPORTANT NOTICE: PREREQUISITES FOR PERMISSION TO COMMENCE INSTALLATION The IDX 56 drive is considered as partly completed machinery according to EU Directive 2006/42/EC, Arti- cle 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 46: Final Checks Prior Commissioning

    (find sources here: chapter “1.2 About the Devices” on page 1-8). For setup, parameterization, programming, and testing of the drive, follow the descriptions given in the «EPOS Studio» Online Help. IDX 56 User Manual 5-46 mmag | 2020-04 | rel9398...

  • Page 47: General Rules

    During long-term stor- Check for proper conditions at the storage location Storage location (page 6-48). Reestablish correct conditions if necessary. After extended stand- still periods Table 6-36 Maintenance plan IDX 56 User Manual 6-47 mmag | 2020-04 | rel9398...

  • Page 48: Long-Term Storage

    Dismantling follows basically the Installation in reverse order: a) chapter “4 Electrical Installation” on page 4-23 b) chapter “3 Mechanical Installation” on page 3-21 Disposal In no case dispose used components with normal domestic waste. IDX 56 User Manual 6-48 mmag | 2020-04 | rel9398...
  • Page 49 IDX 56 Drive with speed controller and I/O interface – wiring diagram ......
  • Page 50 Maintenance plan ............... 47 IDX 56 User Manual...
  • Page 51 5 how to calculate the required supply voltage 35 regulations, applicable 10 interpret icons (and signs) used in this document 6 read pin assignment tables 27 use this manual 5 IDX 56 User Manual Z-51 mmag | 2020-04 | rel9398...
  • Page 52 LEDs 39 supply voltage, required 35 symbols used 6 technical data 13 termination (CAN bus) 27 USB port 37 wiring CANopen 42 DigOUT, examples 32 EtherCAT 43 I/O 44 IDX 56 User Manual Z-52 mmag | 2020-04 | rel9398...
  • Page 53 Index • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual Z-53 mmag | 2020-04 | rel9398...
  • Page 54 The mentioned trademarks belong to their respective owners and are protected under intellectual property rights. © 2020 maxon. All rights reserved. Subject to change without prior notice. mmag | IDX 56 User Manual | Edition 2020-04 | DocID rel9398 maxon motor ag Brünigstrasse 220...

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