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Summary of Contents for Maxon IDX 56
- Page 1 User Manual IDX 56 Drives User Manual mmag | Edition 2024-09 | DocID rel11525...
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Page 2: Table Of Contents
• you must follow the instructions given therein. The IDX 56 drive is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment. - Page 3 Disposal..............48 LIST OF FIGURES LIST OF TABLES INDEX IDX 56 User Manual mmag | 2024-09 | rel11525...
- Page 4 Table of Contents • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual mmag | 2024-09 | rel11525...
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Page 5: About
The present document is part of a documentation set and contains performance data and specifications, information on fulfilled standards, details on connections and pin assignment, and wiring examples. The below overview shows the documentation hierarchy and the interrelationship of its individual parts: Figure 1-1 Documentation structure IDX 56 User Manual mmag | 2024-09 | rel11525... -
Page 6: Table 1-1 Notation Used
Indicates an advice or recommendation on the easiest and Information Best practice best way to further proceed. Indicates information particular to possible damage of the Material damage equipment. Table 1-2 Symbols and signs IDX 56 User Manual mmag | 2024-09 | rel11525... -
Page 7: Table 1-3 Brand Names And Trademark Owners
1.1.6 Copyright © 2024 maxon. All rights reserved. Any use, in particular reproduction, editing, translation, and copying, without prior written approval is not permitted (contact: maxon international ltd., Brünigstrasse 220, CH-6072 Sachseln, +41 41 666 15 00, www.maxongroup.com). Infringements will be prosecuted under civil and criminal law. The men- tioned trademarks belong to their respective owners and are protected under trademark laws. -
Page 8: About The Devices
The IDX drives are designed to be commanded and controlled as a slave node in a CANopen or EtherCAT network. They fully integrate into the maxon EPOS4 environment and possess outstanding position control and speed control capabilities. Latest technology, such as field-oriented control (FOC), acceleration/velocity feed forward in combination with highest control cycle rates and a broad range of other functionalities allow sophisticated, ease-of-use motion or speed control. - Page 9 It features video tutorials that provide easy to follow instructions on how to get started with «EPOS Studio» and shows you tips and tricks on how to setup communication interfaces, and so on. Explore on Vimeo: https://vimeo.com/album/4646388/ IDX 56 User Manual mmag | 2024-09 | rel11525...
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Page 10: About The Safety Precautions
Touching hot surfaces may cause serious injuries! • Do not touch the drive during operation or shortly thereafter. • Allow the drive to cool down and test the temperature before you touch the casing. IDX 56 User Manual 1-10 mmag | 2024-09 | rel11525... - Page 11 – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon. Electrostatic sensitive device (ESD) •...
- Page 12 About the Safety Precautions • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual 1-12 mmag | 2024-09 | rel11525...
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Page 13: Specifications
Torque constant mNm/A 32.3 64.4 39.5 62.4 66.2 83.6 Motor cha- Speed constant rpm/V racteristics rpm/ Speed / torque gradient 0.732 0.699 0.367 0.359 0.208 0.200 Continued on next page. IDX 56 User Manual 2-13 mmag | 2024-09 | rel11525... - Page 14 Holding bra- Max. permissible static torque 1'400 (optional) Backlash °m max. ±1 Length 20 [h] Weight 0.141 [h] Inertia (friction disk / hub) 4 / 2 [h] Continued on next page. IDX 56 User Manual 2-14 mmag | 2024-09 | rel11525...
- Page 15 35 mA (internally sourced, combined) — Digital Output 2 (general purpose) (high-side switch to +V Analog Input 1 — Resolution 12-bit, −10…+10 V, 10 kHz, differential Analog Input 2 Continued on next page. IDX 56 User Manual 2-15 mmag | 2024-09 | rel11525...
- Page 16 The maximum achievable operating points must be determined by testing. Operating altitude in meters above Mean Sea Level, MSL In addition to the drive’s mechanical data Table 2-5 Technical data IDX 56 User Manual 2-16 mmag | 2024-09 | rel11525...
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Page 17: Limitations
@ −30…+140 °C: I @ +150 °C: 0 A Table 2-6 Limitations Dimensional Drawings Figure 2-2 IDX 56 S | Dimensional drawing [mm] Figure 2-3 IDX 56 M | Dimensional drawing [mm] IDX 56 User Manual 2-17 mmag | 2024-09 | rel11525... -
Page 18: Figure 2-4 Idx 56 L | Dimensional Drawing [Mm]
Specifications Dimensional Drawings Figure 2-4 IDX 56 L | Dimensional drawing [mm] IDX 56 User Manual 2-18 mmag | 2024-09 | rel11525... -
Page 19: Nameplate
Specifications Nameplate Nameplate Figure 2-5 Nameplate (typical) Identification Keys Figure 2-6 Identifiers for drive (examples) Figure 2-7 Identifiers for cable (examples) IDX 56 User Manual 2-19 mmag | 2024-09 | rel11525... -
Page 20: Standards
298 K (25 °C)) IEC/EN 60529: :1991+A1 Degrees of protection provided by enclosures (IP Code; Ingress :2000+A2 Protection Code) :2013 Safety UL File Number Unassembled printed circuit board E76251 Table 2-7 Standards IDX 56 User Manual 2-20 mmag | 2024-09 | rel11525... -
Page 21: Mechanical Installation
Thereby, you must remove residue moisture around the drive’s radial shaft seal to prevent humidity from entering the casing. Figure 3-8 Mounting positions IDX 56 User Manual 3-21 mmag | 2024-09 | rel11525... -
Page 22: Fixation
• Make sure to align the coupling according to the manufacturer’s specifications. • Make sure that the axial and radial forces that are going to occur during operation will not exceed the limits stated ( “Mechanical data” auf Seite 2-14). IDX 56 User Manual 3-22 mmag | 2024-09 | rel11525... -
Page 23: Electrical Installation
The IDX’s fixation flange is made of aluminum. It is therefore perfectly suitable for both, good heat removal and tho- rough electrical grounding contact. For proper electrical grounding, we recommend to connect the fixation flange to the surrounding system’s grounding. IDX 56 User Manual 4-23 mmag | 2024-09 | rel11525... -
Page 24: Cabling
— 662942 GN 0300 R45004M0 RJ45 ET M08A04M0 PUR S M8, male, 4 poles, A-coded — — 662960 GN 0300 M08A04M0 M8, male, 4 poles, A-coded Continued on next page. IDX 56 User Manual 4-24 mmag | 2024-09 | rel11525... -
Page 25: Table 4-9 Prefab Cables
M12, female, 5 poles, L-coded, 90° 662945 0300 Open end USB Type A - micro B USB Type “micro B”, male 403968 Cable USB Type “A”, male Table 4-9 Prefab cables IDX 56 User Manual 4-25 mmag | 2024-09 | rel11525... -
Page 26: Connections
EtherCAT OUT Page 4-29 I/O Page 4-30 Supply Page 4-34 USB Page 4-37 (behind the sealing cap) I/O Page 4-30 Supply Page 4-34 USB Page 4-37 (behind the sealing cap) Figure 4-10 Connectors IDX 56 User Manual 4-26 mmag | 2024-09 | rel11525... -
Page 27: Can In (X1)
How to read pin assignment tables • The first column describes both the pin number of the connector and of the matching prefab maxon cable’s Head A. • The second column describes the cable core color of the prefab maxon cable. -
Page 28: Can Out (X2)
For specifications on the CAN interface and details on CAN bus termination see Chapter “4.3.1 CAN IN (X1)” on page 4-27. For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-28 mmag | 2024-09 | rel11525... -
Page 29: Ethercat In (X1) And Ethercat Out (X2)
EtherCAT OUT receive data− orange OUT_TX− EtherCAT OUT transmission data− Table 4-17 EtherCAT OUT connector X2 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-29 mmag | 2024-09 | rel11525... -
Page 30: I/O (X3)
+VI/O I/O supply voltage (+20…+30 VDC) Table 4-19 I/O connector X3 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. Continued on next page. IDX 56 User Manual 4-30 mmag | 2024-09 | rel11525... -
Page 31: Figure 4-15 Digin1 Circuit (Analogously Valid For Digin2
DigIN1 circuit (analogously valid for DigIN2…4) Digital outputs 1…2 High-side switch to +V Circuit Table 4-21 Digital output specification Figure 4-16 DigOUT1 circuit (analogously valid for DigOUT2) Continued on next page. IDX 56 User Manual 4-31 mmag | 2024-09 | rel11525... -
Page 32: Figure 4-17 Digout1, Internally Supplied (Analogously Valid For Digout2)
Max. voltage drop 0.5 V @ 250 mA Table 4-23 Digital output, externally supplied Continued on next page. Figure 4-18 DigOUT1, externally supplied (analogously valid for DigOUT2) Continued on next page. IDX 56 User Manual 4-32 mmag | 2024-09 | rel11525... -
Page 33: Figure 4-19 Anin1 Circuit (Analogously Valid For Anin2)
80 k(differential) Input resistance 65 k(referenced to GND) A/D converter 12-bit Resolution 5.64 mV Bandwidth 10 kHz Table 4-24 Analog input specification Figure 4-19 AnIN1 circuit (analogously valid for AnIN2) IDX 56 User Manual 4-33 mmag | 2024-09 | rel11525... -
Page 34: Supply (X4)
I/O supply voltage (+20…+30 VDC) gray Functional earth Table 4-26 Power connector X4 – Pin assignment For suitable prefab cable assemblies see Table 4-9 on page 4-25. Continued on next page. IDX 56 User Manual 4-34 mmag | 2024-09 | rel11525... -
Page 35: Table 4-27 Power Supply Requirements
Supply voltage +V [Volt] SOLUTION: n ------ - -------- - M ------ - 1 V M Continued on next page. IDX 56 User Manual 4-35 mmag | 2024-09 | rel11525... -
Page 36: Table 4-28 Logic Supply Requirements
24 VDC Output voltage Absolute output voltage min. 20 VDC; max. 30 VDC Min: Depending on load at DigOUT1 and DigOUT2 Output current Max: 1.5 A Table 4-29 Input/output supply requirements IDX 56 User Manual 4-36 mmag | 2024-09 | rel11525... -
Page 37: Usb (X5)
• Insert the USB connector first, then switch on the power supply of the drive. USB adapter The use of a galvanic isolated USB adapter is highly recommend. Continued on next page. IDX 56 User Manual 4-37 mmag | 2024-09 | rel11525... -
Page 38: Figure 4-22 Usb Connector X5
USB 2.0 / USB 3.0 (full speed) Max. bus supply voltage +5.25 VDC Max. DC data input voltage −0.5…+3.8 VDC Table 4-32 USB interface specification For suitable prefab cable assemblies see Table 4-9 on page 4-25. IDX 56 User Manual 4-38 mmag | 2024-09 | rel11525... -
Page 39: Status Indicators
Device status; the LED displays the device’s operation status and error conditions EtherCAT port; the LEDs display the NET link activity For detailed information see separate document «IDX Firmware Specification». Figure 4-23 LEDs IDX 56 User Manual 4-39 mmag | 2024-09 | rel11525... -
Page 40: Table 4-33 Net Status Leds
• “Fault Reaction Active” Flash No valid firmware or firmware download in progress Flash = flashing (0.9 s OFF/0.1 s ON) Slow = slow blinking (1 Hz) Table 4-34 Device status LEDs IDX 56 User Manual 4-40 mmag | 2024-09 | rel11525... -
Page 41: Table 4-35 Ethercat Port Led
Port is closed Flicker Port is open / activity is present Port is open — Data rate is 100 Mbit/s Flicker = continuous flickering (10 Hz) Table 4-35 EtherCAT port LED IDX 56 User Manual 4-41 mmag | 2024-09 | rel11525... -
Page 42: Wiring Diagrams
The use of a galvanic isolated USB adapter is highly recommend. 4.5.1 IDX 56 Drive / Positioning Controller / CANopen Figure 4-24 IDX 56 Drive with positioning controller and CANopen interface – wiring diagram IDX 56 User Manual 4-42 mmag | 2024-09 | rel11525... -
Page 43: Figure 4-25 Idx 56 Drive With Positioning Controller And Ethercat Interface - Wiring Diagram
Wiring Diagrams 4.5.2 IDX 56 Drive / Positioning Controller / EtherCAT Figure 4-25 IDX 56 Drive with positioning controller and EtherCAT interface – wiring diagram 4.5.3 IDX 56 Drive / Speed Controller / I/O Figure 4-26 IDX 56 Drive with speed controller and I/O interface – wiring diagram... - Page 44 Wiring Diagrams • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • IDX 56 User Manual 4-44 mmag | 2024-09 | rel11525...
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Page 45: Commissioning
• The standard bit rate setting (factory setting) is 1 Mbit/s. • Use a 120 termination resistor (available with maxon P/N 662933) at both ends of the CAN bus. • For detailed information see separate document «IDX Communication Guide». -
Page 46: Final Checks Prior Commissioning
(find sources here: Chapter “1.2 About the Devices” on page 1-8). For setup, parameterization, programming, and testing of the drive, follow the descriptions given in the «EPOS Studio» Online Help. IDX 56 User Manual 5-46 mmag | 2024-09 | rel11525... -
Page 47: Maintenance
Check for proper function Check for proper conditions at the storage location During long-term storage Storage location (Page 6-48). Reestablish correct conditions if necessary. After extended standstill periods Table 6-36 Maintenance plan IDX 56 User Manual 6-47 mmag | 2024-09 | rel11525... -
Page 48: Long-Term Storage
Dismantling follows basically the Installation in reverse order: a) Chapter “4 Electrical Installation” on page 4-23 b) Chapter “3 Mechanical Installation” on page 3-21 Disposal In no case dispose used components with normal domestic waste. IDX 56 User Manual 6-48 mmag | 2024-09 | rel11525... -
Page 49: List Of Figures
IDX 56 Drive with speed controller and I/O interface – wiring diagram ...... -
Page 50: List Of Tables
Maintenance plan ............... 47 IDX 56 User Manual... -
Page 51: Index
(CAN bus) read pin assignment tables use this manual USB port identification key incorporation into surrounding system wiring informatory signs CANopen inputs DigOUT, examples analog EtherCAT inspection, periodic interfaces IDX 56 User Manual Z-51 mmag | 2024-09 | rel11525... - Page 52 EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany © 2024 maxon. All rights reserved. Any use, in particular reproduction, editing, translation, and copying, without prior written approval is not permitted (contact: maxon international ltd., Brünigstrasse 220, CH-6072 Sachseln, +41 41 666 15 00, www.maxongroup.com).
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