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Summary of Contents for Power GXS6400DC
- Page 1 PORTABLE GENERATOR Owner’s Manual GXS6400DC DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 2741007 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-05861-00...
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Page 2: Table Of Contents
Table of Contents Introduction..........1 Stopping the Engine (Generator)....22 Safety............1 Low Oil Shutdown........23 General Safety Precautions....2 Do Not Overload Generator....23 Unpacking the Generator.......8 Changing Fuels........23 Parts Included........8 Maintenance And Storage....25 Assembly..........9 Maintenance Schedule......25 Install the Wheel Kit........9 Engine Maintenance......25 Install the Support Leg......9 Engine Oil Level Check.......25 Install the Handle assy......9 Change Engine Oil........26... -
Page 3: Introduction
INTRODUCTION Read This Manual Thoroughly The information in this manual is accurate based on products produced at the time of publication. The WARNING manufacturer reserves the right to make technical updates, corrections and product revisions at any Read and understand manual completely time without notice. -
Page 4: General Safety Precautions
Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Kickback Operator’s Manual GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside and at least 20 feet away from windows, doors and vents to Using a generator indoors CAN KILL YOU IN MINUTES. - Page 5 CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • Operate generators outside and at least 20 feet away from any structure with exhaust pointed away from doors and windows. at least 20 feet away from windows, doors and vents INCORRECT USAGE Do not operate in any of the following locations: •...
- Page 6 Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •...
- Page 7 The connection must isolate the • DO NOT tip generator at angle which causes fuel to generator power from utility power and must comply spill. with all applicable laws and electrical codes. • Disconnect spark plug wire.
- Page 8 WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
- Page 9 WARNING Medical and Life Support Uses. • In case of emergency, call 911 immediately. • NEVER use this product to power life support devices or life support appliances. • NEVER use this product to power medical devices or medical appliances.
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Page 10: Unpacking The Generator
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munal for your own record. -
Page 11: Install The Wheel Kit
4 - Secure everything with cotter pin (F), then assemble Cap(A) to Wheel(C). Repeat on opposite side. Install the Support Leg 5 - Insert bolts (G) throught the support leg (H) and 3-4mm holes on the generator frame as shown. 6 - Tighten bolts (G) and nuts (I) to the frame. - Page 12 Refer to the following instructions and pictures to Removal of Shipping Support Brackets remove the attached engine support brackets Before you can run your new generator, follow (red)(D) under the engine. these simple instructions: 1. Before filling the engine oil, tip the generator back The following items must be removed before running onto its recoil frame end as indicated in this your new generator.
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Page 13: Controls And Features
CONTROLS AND FEATURES 1 2 3 4 1 - Frame 10 - Air Filter 2 - Recoil Starter 11 - Engine 12 - Support Leg 3 - Propane/LPG Inlet 4 - Fuel Source Switch 13 - Alternator Cover 5 - Control Panel 14 - Muffler/Spark Arrester 6 - Fuel Tank 15 - Wheel... -
Page 14: Control Panel Features
120 Volt or 240 Volt output up to 30 amps. the switch is on GAS or LPG positions. 9. Grounding Terminal: To ground the generator. NOTE: Total power drawn from all outlets must not exceed the nameplate rating. Page 12... -
Page 15: Specifications
Maximum wattage and current are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude, engine conditions, etc. Maximum power decreases about 3.5% for each 1,000 feet above sea level, and will also decrease about 1% for each 10°F(6°C) above 60°F( 16°C) ambient temperature. -
Page 16: Co Watch-Guard
CO WATCH-GUARD Carbon Monoxide (CO) Detection and Auto Shutoff System Your Generator is equipped with Carbon Monoxide (CO) WATCH-GUARD detect system for your protection and safety. This detecting and shutoff system monitors for the accumulation of poisonous CO gas around the generator produced by engine exhaust when the generator is running. - Page 17 WARNING DO NOT modify or tamper with the Carbon Monoxide Detecting System (CO WATCH-GUARD). Not following these instructions could result in death or serious injury due to Carbon Monoxide detecting system malfunction. CO WATCH-GUARD will detect the accumulation of carbon monoxide from other fuel burning sources such as engine powered tools used in the area of operation.
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Page 18: Add Engine Oil
Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives. -
Page 19: Add Fuel:propane/Lpg
• It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. -
Page 20: Operation At High Altitude
85 octane gasoline is acceptable. Engine • The regulator/hose assembly and cylinder valve power and generator output will be reduced must be inspected before each use for leaks or sign approximately 3.5% for every 1000 feet (305 m) of of damages. -
Page 21: Grounding
Connecting to a Building's Electrical System Connections to your home’s electrical system must use a listed transfer switch installed by a licensed electrician. The connection must isolate the generator power from the utility power and comply with all applicable laws and electrical codes. Page 19... -
Page 22: Operation
Never start or stop the generator with electrical electric circuit. Water contact with a devices plugged in or turned on. power source if not avoided, will result in death or serious injury. • Keep area clear of inflammables or other hazardous materials. - Page 23 2. Add gasoline to the fuel tank. 2. Fully open the Propane/LPG cylinder knob. 3. Flip the fuel source switch on the side panel to the gasoline position. 3. Flip the fuel source switch on the side panel to the propane/LPG position.
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Page 24: Stopping The Engine (Generator)
WARNING Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury. When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid Stopping the Engine (Generator) kickback. -
Page 25: Low Oil Shutdown
Changing Fuels DANGER DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Fire or explosion can cause severe burns or death. Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. NOTE: Fire or explosion can cause severe burns or death. DO NOT stop the engine by moving choke control to “START”... - Page 26 4. Start the engine (generator). See the “Starting the Gasoline to propane/LPG Engine (Generator)” section for starting procedure. 3.1 Fully open the Propane/LPG cylinder knob. 3.2 Flip the fuel source switch on the side panel to the propane/LPG position. Propane/LPG to Gasoline 3.1 Make certain the propane tank is fully closed.
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Page 27: Maintenance And Storage
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use. -
Page 28: Change Engine Oil
Recommended Engine Oil Type CAUTION 10W-30 Avoid prolonged or repeated skin contact with used motor oil. 5W-30 10W-40 1. Remove the oil cap (A) and wipe dipstick clean. 5W-30 Full Synthetic 2. Place a container underneath the oil drain plug to °... -
Page 29: Air Filter Maintenance
7. Tighten with wrench to compress washer. If spark Cleaning the Spark Arrestor plug is new, use 1/2 turn to compress washer 1. Allow the engine to cool completely before appropriate amount. If reusing old spark plug, use servicing the spark arrestor. 1/8 to 1/4 turn for proper washer compression. -
Page 30: Generator Maintenance
6 - Pull starter recoil several times to distribute oil in GENERATOR MAINTENANCE cylinder. Make certain that the generator is kept clean and 7 - Install spark plug. stored properly. Only operate the unit on a flat, level 8 - Pull recoil slowly until resistance is felt. This surface in a clean, dry operating environment. -
Page 31: Trouble Shooting
18. Contact customer service or authorized service center. 18. Shut off due to a system fault & blinking yellow indicator light Engine lacks power. 1. Load is too high. 1. Reduce load. 2. Dirty air filter. -
Page 32: Parts Diagram And Parts List
PARTS DIAGRAM AND PARTS LIST GXS6400DC PARTS DIAGRAM (MACHINE) Page 30... -
Page 33: Parts List
Parts List Part Number Description Qty. Part Number Description Qty. 30101-00042-00 Hex flange bolt M6*20 34006-00013-00 Piston pin 20021-00044-00 Cylinder cover components 20008-00035-00 Connecting rod assy. 34024-00003-00 Clamp 30101-00487-00 Hex flange bolt M10*15 34023-00017-00 Exhaust hose 30136-00078-00 Aluminum gasket 33048-00312-00 Cylinder head gasket 34011-00136-00 Crankcase... - Page 34 Part Number Description Qty. Part Number Description Qty. 30101-00408-00 Hex flange bolt M6*25 34023-00064-00 Gas hose 20009-00096-00 Charging coil components 20090-02433-00 Frame assy. 30101-00408-00 Hex flange bolt M6*25 30125-00023-00 Hex flange nut M8 33593-00327-00 Crimp plate 30014-00815-00 Support bracket assy. 30101-00070-00 Hex flange bolt M6*12 34030-00256-00...
- Page 35 Part Number Description Qty. 20196-00114-00 Wire hardness assy. 33301-00010-00 Plum shaped spring washer 30125-00019-00 Hex flange nut M6 40052-00019-00 Sylphon bellows 60008-00023-00 Nylon cable tie 33499-00035-00 Air filter bracket 70009-02123-00 Spark plug wrench 20196-00137-00 12V DC battery charging cable 20033-00051-00 Propane/LPG hose with regulator Page 33...
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Page 36: Circuit Diagram
Circuit Diagram Page 34... -
Page 37: Warranty
WARRANTY LIMITED WARRANTY “Consumer Use” - residential household use by a retail consumer. KEEP YOUR RECEIPT. Proof of purchase will be “Commercial Use” - all other use - commercial , required to substantiate any warranty claim. business, industrial, or rental purpose. WHAT IS COVERED: A-iPower Corp. - Page 38 other force majeure events beyond the control of the manufacturer. Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
- Page 39 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
- Page 40 A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues Customer Information: Product Information: Name: _________________________...
- Page 41 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
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