Oshkosh Corporation 0300236299 Operation And Safety Manual
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Oshkosh Corporation 0300236299 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
600SC
660SJC
S/N 0300236299 to Present
AS/NZS
ANSI
3121775
®
November 5, 2018 - Rev D

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 600SC 660SJC S/N 0300236299 to Present AS/NZS ANSI 3121775 ® November 5, 2018 - Rev D...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc.
  • Page 4 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 5 FOREWORD For: • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG Compliance Information INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA- • Product Safety Publica- TION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR tions •...
  • Page 6 FOREWORD REVISION LOG Original Issue A - October 23, 2017 Revised B - March 23, 2018 Revised C - June 29, 2018 - Revised Covers, Prop 65 Revised D - November 5, 2018 3121775...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS Function Check........2-11 SkyGuard Function Test.
  • Page 8 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE PLATFORM ......... 4-15 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) Platform Level Adjustment .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION ........7-1 OPERATING SPECIFICATIONS .
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally 3121775...
  • Page 11 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE 2-1. Basic Nomenclature - Upperstructure - 600SC ..2-4 4-6. Drive Function Operating Range Diagrams - 2-2. Basic Nomenclature - Upperstructure - 660SJC ..2-5 Sheet 2 of 2.
  • Page 12 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE Engine7-15 This Page Left Blank Intentionally 3121775...
  • Page 13 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 14 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 15: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR safe machine usage and maintenance.

  • Page 16: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS • An operator must not accept operating responsibilities until Workplace Inspection adequate training has been given by competent and autho- • Precautions to avoid all hazards in the work area must be rized persons. taken by the user before and during operation of the machine. •...

  • Page 17: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection OPERATION • Do not operate this machine until the inspections and func- General tional checks as specified in Section 2 of this manual have been performed. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e.

  • Page 18: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless the machine will remain stationary, hydraulic oil temperature, approved by JLG. ambient air temperature, and boom and platform position. • When two or more persons are in the platform, the operator Trip and Fall Hazards shall be responsible for all machine operations.

  • Page 19: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed Electrocution Hazards and fastened in their proper position. • This machine is not insulated and does not provide protection from contact or proximity to electrical current. •...
  • Page 20 SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 21: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact, and the barriers are • The user must be familiar with the surface before driving. Do rated for the voltage of the line being guarded. These barriers not exceed the allowable sideslope and grade while driving.
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS • Never exceed the maximum work load as specified on the • Do not operate the machine when wind conditions, including platform. Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind unless authorized by JLG.
  • Page 23 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/ Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze...

  • Page 24: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 25: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...
  • Page 26 SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of card- • Do not use machine as a ground for welding. board or paper to search for leaks. Wear gloves to help protect •...

  • Page 27: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always disconnect batteries when servicing electrical compo- BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND nents or when performing welding on the machine. SEEK MEDICAL ATTENTION.
  • Page 28 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 29: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The aerial platform is a personnel handling device; so it is neces- depressions, holes, or drop-offs exist.

  • Page 30: 2.2 Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance required by JLG Industries, Inc.
  • Page 31 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Pre-Start Inspection Before using each day; or User or Operator User or Operator Operation and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection (See Before each sale, lease, or rental delivery.
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Platform 5. Mid Boom 9. Ground Control Console 2. Platform Control Console 6. Base Boom 10. Powertrack 3. Rotator 7. Turntable 11. SkyGuard (If Equipped) 4. Fly Boom 8. Level Cylinder 12.
  • Page 33 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Platform 5. Fly Boom 9. Platform Leveling Cylinder 13. SkyGuard (If Equipped) 2. Platform Control Console 6. Mid Boom 10. Jib Lift Cylinder 14. Cross Rail (If Equipped) 3. Rotator 7.
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Drive Sprocket 4. Left Track 7. Counterweight (660SJC Only) 2. Final Drive 5. Bottom Track Roller 8. Right Track 3. Carrier Track Roller 6. Idler Assembly 9. Swivel Figure 2-3. Basic Nomenclature - Chassis 3121775...

  • Page 35: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection 5. “Walk-Around” Inspection – Refer to Figure 2-4. 6. Battery – Charge as required. The Pre-Start Inspection should include each of the following: 7. Fuel (Combustion Engine Powered Machines) – Add the 1.
  • Page 36 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk-Around Inspection Diagram 3121775...

  • Page 37: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection 4. Jib (If Equipped) - See Inspection Note. Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the con- ditions listed in the following checklist.
  • Page 38 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 10. Auxiliary Power Pump - See Inspection Note. 17. Hydraulic Pump - See Inspection Note. 11. Swing Drive Motor and Brake - See Inspection Note. 18. Turntable - See Inspection Note. 12.

  • Page 39: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check a. Ensure that the control console is firmly secured in the proper location; Perform the Function Check as follows: b. Check that all guards protecting the switches or locks are in place;...

  • Page 40: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test 4. Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.9 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.

  • Page 41: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise. The meaning of those symbols are explained below. Indicates a potentially hazardous situation, which if THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND not corrected, could result in serious injury or death.
  • Page 42 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 43: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Station NOTE: The Function Enable switch must be held down in order to operate Telescope, Swing, Lift, Jib Lift, Platform Level Override, and Platform Rotate (See Figure 3-1., Figure 3-2., Figure 3-3., and Figure 3-4.) functions.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Boom Lift Boom Telescope Not Used Platform Rotate Platform Leveling Override 7. Power/Emergency Stop Platform/Ground Select Switch 9. Not Used 10. Engine Start/Auxiliary Power/Function Enable 11. Display Gauge 12. Indicator Panel 13. Air Shutoff Valve (ASOV) (If Equipped) 1001200057 F Figure 3-1.

  • Page 45: Not Used

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Boom Lift Boom Telescope Not Used Platform Rotate Platform Leveling Override 7. Power/Emergency Stop Platform/Ground Select Switch 9. Machine Safety System Override (MSSO) 10. Engine Start/Auxiliary Power/Function Enable 11. Display Gauge 12. Indicator Panel 1001200057 F Figure 3-2.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Boom Lift Boom Telescope Platform Rotate Platform Leveling Override 7. Power/Emergency Stop Platform/Ground Select Switch 9. Not Used 10. Engine Start/Auxiliary Power/Function Enable 11. Display Gauge 12. Indicator Panel 13. Air Shutoff Valve (ASOV) (If Equipped) Figure 3-3.
  • Page 47 SECTION 3 - MACHINE CONTROLS AND INDICATORS Swing Boom Lift Boom Telescope Platform Rotate Platform Leveling Override 7. Power/Emergency Stop Platform/Ground Select Switch 9. Machine Safety System Override (MSSO) 10. Engine Start/Auxiliary Power/Function Enable 11. Display Gauge 12. Indicator Panel Figure 3-4.

  • Page 48: Platform Rotate

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Jib (If Equipped) This switch provides raising and lower- ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF ing of the jib. THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL.

  • Page 49: Power/Emergency Stop

    SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When Power/Emergency Stop switch is in the “On” position and NOTE: When the Platform/Ground Select Switch is in the engine is not running, an alarm will sound, indicating Ignition is center position, power is shut off to the controls at “On”.

  • Page 50: Engine Start/Auxiliary Power/Function Enable

    SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When Glow Plug Indicator is lighted (Yellow), wait until light 11. Display Gauge goes out before cranking engine. Registers the amount of time the machine 10. Engine Start/ Auxiliary Power Switch /Function has been in use, with engine running.

  • Page 51: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel 3. System Distress Indicator The light indicates that the JLG Control System (See Figure 3-5., Ground Control Indicator Panel) has detected an abnormal condition and a Diagnostic Trouble Code has been set in the 1.
  • Page 52 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Malfunction 2. Engine Malfunction/Check Engine 3. System Distress 4. Low Fuel 5. Glow Plug 6. Platform Overload (If Equipped) 7. Drive and Steer Disable (If Equipped) Figure 3-5. Ground Control Indicator Panel 3121775 3-11...
  • Page 53 SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Glow Plug Indicator 7. Drive and Steer Disable Indicator (If Equipped) Indicates the glow plugs are operating. After Indicates the Drive and Steer Disable function turning on ignition, wait until light goes out has been activated.

  • Page 54: Ground Control Console Display Gauge

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Console Display Gauge (See Figure 3-9., Ground Control Console Display Gauge) The Display Gauge shows engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from both the JLG Control System and the engine control system.
  • Page 55 SECTION 3 - MACHINE CONTROLS AND INDICATORS The Diagnostic Screen will show active and inactive faults from The Engine Diagnostics Screen will show SPN (Suspect Parameter the JLG Control System on the screen. An asterisk (*) will be dis- Number), FMI (Failure Mode Identifier), and Occurrence count played to show active faults.
  • Page 56 SECTION 3 - MACHINE CONTROLS AND INDICATORS INDICATOR LAMP FUEL LEVEL ENGINE HOURS NAVIGATE FORWARD ARROW NAVIGATE BACK ARROW NAVIGATION BUTTONS Figure 3-9. Ground Control Console Display Gauge 3121775 3-15...

  • Page 57: Platform Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF (See Figure 3-10., Platform Control Console) THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. 2.
  • Page 58 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001184626 A 1001195947 A 1702566 B 1 7 0 4 4 6 0 A 1702567 B 1705170 A 1. Drive Speed/Torque Select 6. Capacity Select 10. Telescope 14. Soft Touch/SkyGuard Indicator (If Equipped) 2.
  • Page 59 SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Power/Emergency Stop Switch 6. Capacity Select A two-position red mushroom shaped switch On 600SC models, this switch allows the opera- furnishes power to PLATFORM Controls when tor to select between an operating envelope pulled out (on).
  • Page 60 SECTION 3 - MACHINE CONTROLS AND INDICATORS 7. Drive Orientation Override 9. Drive/Steer When the boom is swung over the rear or fur- Proportional dual axis joystick is provided ther in either direction, the Drive Orientation to control drive and steer. Push forward to indicator will illuminate when the drive func- drive straight forward.
  • Page 61 SECTION 3 - MACHINE CONTROLS AND INDICATORS 10. Telescope 13. Soft Touch/SkyGuard Override Switch (If equipped) Provides extension and retraction of the main The machine can be equipped with one of three options. It boom. may have Soft Touch, SkyGuard, or both Soft Touch and Sky- Guard.
  • Page 62 SECTION 3 - MACHINE CONTROLS AND INDICATORS 14. Soft Touch/SkyGuard Indicator (If Equipped) NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. Indicates the Soft Touch bumper is against an object or the SkyGuard sensor has been activated.

  • Page 63: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 3. Platform Overload Indicator (If Equipped) Indicates the platform has been overloaded. (See Figure 3-11., Platform Control Indicator Panel) NOTE: The indicator lights will illuminate for approximately 1 second 4.
  • Page 64 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1001170083 C * UNRESTRICTED CAPACITY ** RESTRICTED CAPACITY 1. Level System 5. Tilt 8. Fuel Level 11. Wire Rope Service 2. AC Generator (If Equipped) 6. Glow Plug/Wait to Start 9. Creep 12. Drive Orientation 3.
  • Page 65 SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Tilt Alarm Warning Light and Alarm 6. Glow Plug/Wait to Start Indicator Indicates the glow plugs are operating. After This red illuminator indicates that the chassis is turning on ignition, wait until light goes out on a slope.
  • Page 66 SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. Fuel Level Indicator 9. Creep Speed Indicator Indicates the level of fuel in the tank. When the Function Speed Control is turned to the creep position, the indicator acts as a reminder that all functions are set to the slow- est speed.
  • Page 67 SECTION 3 - MACHINE CONTROLS AND INDICATORS 11. Wire Rope Service Indicator 12. Drive Orientation Indicator When illuminated, the light indicates the When the boom is swung beyond the rear or boom wire ropes are loose or broken and further in either direction, the Drive Orienta- must be repaired or adjusted immediately.
  • Page 68 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 69: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a mobile elevating work platform used to posi- Capacities tion personnel, along with their necessary tools and materials at work locations. The boom can be raised above horizontal with or without any The primary operator control station is in the platform.

  • Page 70: Stability

    SECTION 4 - MACHINE OPERATION Stability Machine stability is based on two positions which are called FOR- WARD and BACKWARD stability. The machines position of least FORWARD stability is shown in Figure 4-2., Position of Least For- MACHINE WILL TIP OVER IN THIS MACHINE WILL TIP OVER IN THIS ward Stability, and its position of least BACKWARD stability is DIRECTION IF OVERLOADED...
  • Page 71 SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED BOOM FULLY EXTENDED @ HORIZONTAL (0 DEGREES) @ HORIZONTAL (0 DEGREES) MACHINE WILL TIP OVER IN THIS MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED DIRECTION IF OVERLOADED OR OPERATED ON AN OR OPERATED ON AN OUT-OF-LEVEL SURFACE OUT-OF-LEVEL SURFACE...

  • Page 72: Engine Operation

    SECTION 4 - MACHINE OPERATION ENGINE OPERATION UTES. IF ENGINE FAILS AFTER SEVERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL. NOTE: When operating a machine at high altitudes, a decrease in NOTE: Diesel engines only: After turning on ignition, machine performance may occur due to a decrease in air den- operator must wait until glow plug indicator light sity.

  • Page 73: Shutdown Procedure

    SECTION 4 - MACHINE OPERATION 4. After engine has had sufficient time to warm Shutdown Procedure up, push in the Power/Emergency Stop switch and shut engine off. 5. Turn Platform/Ground Select switch to Plat- IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE form.

  • Page 74: Air Shutoff Valve (Asov) (If Equipped)

    SECTION 4 - MACHINE OPERATION Air Shutoff Valve (ASOV) (If Equipped) Air Shutoff Valve (ASOV ) is an overspeed protection device DO NOT USE ASOV AS AN ALTERNATIVE TO SHUTTING DOWN MACHINE PROPERLY. mounted to the engine’s air intake system. When the valve is actuated, it obstructs airflow intake and stops the engine.

  • Page 75: Fuel Reserve / Shut-Off System

    SECTION 4 - MACHINE OPERATION Fuel Reserve / Shut-Off System • Engine Restart - When the engine shuts down, the opera- tor will be permitted to cycle power and restart the engine for approximately 2 minutes of run time. After the 2 min- NOTE: Reference the Service and Maintenance Manual along with a utes of run time is complete, the operator may cycle power...

  • Page 76: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDED TRAVELING. See Figure 4-8., Grade and Sideslope DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES. See Figure 4-5., Drive Function Operating Range Diagrams - Sheet 1 of 2 and Figure 4-6., Drive Function Operating Range Diagrams - Sheet 2 of 2 USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED.
  • Page 77 SECTION 4 - MACHINE OPERATION WARNING Figure 4-4. Machine Motion Hazard 3121775...
  • Page 78 SECTION 4 - MACHINE OPERATION 70ft. 21.34 m CHASSIS 60ft. LEVEL 18.29 m 50ft. 15.24 m NOTE: Max Drive Speed will be disabled above 5° 40ft. 12.19 m elevation or past 3 feet (1 m) of boom REDUCED extension. 30ft. DRIVE SPEED 9.14 m 20ft.
  • Page 79 SECTION 4 - MACHINE OPERATION 70ft. 21.34 m CHASSIS TILTED> 1.8° 60ft. 18.29 m NO DRIVE IF CHASSIS TILTED> 1.8° 50ft. 15.24 m 40ft. 12.19 m 55 DEGREES 30ft. 9.14 m 20ft. 6.10 m DRIVE PERFORMANCE MACHINE SETUP 10ft. 3.05 m 10ft.
  • Page 80 SECTION 4 - MACHINE OPERATION 4. To obtain sharp turns, move Drive 7. Prior to stopping the machine, position switches as follows: Speed/Torque Select switch to the a. Position Drive Speed/Torque back position, slow down the travel Select switch to Low. (Backward speed and move the Drive control Position) lever to Right for a turn to the right and to Left for a turn to...

  • Page 81: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION This machine is equipped with a Drive Orientation Indicator. The Traveling on a Grade yellow light on the platform control console indicates that the boom is swung beyond the rear and the machine may Drive/ When traveling a grade, maximum braking and traction are obtained Steer in the opposite direction from the movement of the con- with the boom stowed, in position over the rear drive, and in line...
  • Page 82 SECTION 4 - MACHINE OPERATION LEVEL LEVEL Figure 4-8. Grade and Sideslope 4-14 3121775...

  • Page 83: Platform

    SECTION 4 - MACHINE OPERATION PLATFORM BOOM Platform Level Adjustment See Figure 4-9., Boom Function Operating Range Diagram. DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE IS OUT OF ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF LEVEL.

  • Page 84: Swinging The Boom

    SECTION 4 - MACHINE OPERATION Swinging the Boom SHUT DOWN AND PARK 1. Drive machine to a protected area. To swing boom, use Swing control switch to select Right or Left direction. 2. Assure boom is fully retracted and lowered over rear (Drive) axle;...
  • Page 85 SECTION 4 - MACHINE OPERATION 70ft. 21.34 m CHASSIS 60ft. TILTED > 1.8° 18.29 m 50ft. 15.24 m 40ft. 12.19 m 55 DEGREES 30ft. 9.14 m BOOM FUNCTION 20ft. PERFORMANCE 6.10 m PER MACHINE SETUP 10ft. 3.05 m 10ft. 3.05 m 10ft.

  • Page 86: Machine Safety System Override (Msso)(Ce Only)

    SECTION 4 - MACHINE OPERATION MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE SkyGuard ONLY) The Machine Safety System Override (MSSO) is used to override function controls for Emergency Platform Retrieval only. Refer to Section 5.5, Machine Safety System Override (MSSO)(CE Only) for operating procedures. SKYGUARD OPERATION SkyGuard provides enhanced control panel protection.

  • Page 87: Skyguard Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard SkyEye Reattach magnetic end of cable to bracket if it becomes discon- Operator passes through path of sensor beam. nected. SkyGuard Function Table Boom Drive Drive Boom Boom Boom Basket Basket Steer Swing Lift Jib Lift Forward Reverse...

  • Page 88: 4.10 Auxiliary Power

    SECTION 4 - MACHINE OPERATION 4.10 AUXILIARY POWER 3. Depress and hold footswitch. 4. Position Auxiliary Power switch to On and hold. WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORE THAN ONE FUNC- TION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOAD THE 12-VOLT AUXIL- IARY PUMP MOTOR.) 5.

  • Page 89: 4.11 Tie Down And Lifting

    SECTION 4 - MACHINE OPERATION 3. Position Auxiliary Power switch to On and 4.11 TIE DOWN AND LIFTING hold. When transporting machine, boom must be in the stowed mode 4. Operate appropriate control switch or control- with turntable lock pin engaged and machine securely tied down ler for desired function and hold.
  • Page 90 SECTION 4 - MACHINE OPERATION MODELS 600SC 1200 mm [47.2”] 1850 mm [72.8”] 660SJC 1300 mm [51.2”] 1750 mm [68.9”] 1001228613 A Figure 4-10. Lifting Chart 4-22 3121775...
  • Page 91 SECTION 4 - MACHINE OPERATION ANSI ANSI CE,AUS ANSI 63 62 61 DUAL LANGUAGE ONLY DETAIL G SEE DETAIL G Figure 4-11. Decal Installation - Sheet 1 of 8 3121775 4-23...
  • Page 92 SECTION 4 - MACHINE OPERATION BOTH SIDES OF MACHINE SEE DETAIL E DETAIL E HOOD NOT SHOWN ANSI ANSI DUAL LANGUAGE ONLY Figure 4-12. Decal Installation - Sheet 2 of 8 4-24 3121775...
  • Page 93 SECTION 4 - MACHINE OPERATION ANSI ANSI ANSI Figure 4-13. Decal Installation - Sheet 3 of 8 3121775 4-25...
  • Page 94 SECTION 4 - MACHINE OPERATION Figure 4-14. Decal Installation - Sheet 4 of 8 4-26 3121775...
  • Page 95 SECTION 4 - MACHINE OPERATION ANSI ANSI (FOR CE,AUS) (FOR ANSI) Figure 4-15. Decal Installation - Sheet 5 of 8 3121775 4-27...
  • Page 96 SECTION 4 - MACHINE OPERATION 3 2 27 25 ANSI ANSI ANSI ANSI ANSI FALL ARREST PLATFORM ANSI ANSI Figure 4-16. Decal Installation - Sheet 6 of 8 4-28 3121775...
  • Page 97 SECTION 4 - MACHINE OPERATION 600SC / 660SJC CHASSIS DECALS 600SC / 660SJC Figure 4-17. Decal Installation - Sheet 7 of 8 3121775 4-29...
  • Page 98 SECTION 4 - MACHINE OPERATION 660SJC CHASSIS CWT DECALS 600SC / 660SJC TYPICAL OF BOTH SIDES SECTION F-F Figure 4-18. Decal Installation - Sheet 8 of 8 4-30 3121775...
  • Page 99 SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202663-D 1001202665-D 1001202667-E 1001202670-D 1001202671-D 1001229929-B 1001229931-B 1001229933-B 1001202673-D 1001218058-D 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499...
  • Page 100 SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202663-D 1001202665-D 1001202667-E 1001202670-D 1001202671-D 1001229929-B 1001229931-B 1001229933-B 1001202673-D 1001218058-D 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412...
  • Page 101 SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202663-D 1001202665-D 1001202667-E 1001202670-D 1001202671-D 1001229929-B 1001229931-B 1001229933-B 1001202673-D 1001218058-D 1701518 1701518 1705828 1705828 1001112551 1001228613 1001228613 1001228613 1001228613 1001228613...
  • Page 102 SECTION 4 - MACHINE OPERATION Table 4-1. 600SC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202663-D 1001202665-D 1001202667-E 1001202670-D 1001202671-D 1001229929-B 1001229931-B 1001229933-B 1001202673-D 1001218058-D 1001159323 1702773 4-34 3121775...
  • Page 103 SECTION 4 - MACHINE OPERATION Table 4-2. 660SJC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202664-D 1001202666-D 1001202668-E 1001202670-D 1001202672-D 1001229930-B 1001229932-B 1001229934-B 1001202674-D 1001218059-D 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499...
  • Page 104 SECTION 4 - MACHINE OPERATION Table 4-2. 660SJC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202664-D 1001202666-D 1001202668-E 1001202670-D 1001202672-D 1001229930-B 1001229932-B 1001229934-B 1001202674-D 1001218059-D 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412...
  • Page 105 SECTION 4 - MACHINE OPERATION Table 4-2. 660SJC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202664-D 1001202666-D 1001202668-E 1001202670-D 1001202672-D 1001229930-B 1001229932-B 1001229934-B 1001202674-D 1001218059-D 1701518 1701518 1705828 1705828 1001112551 1001228613 1001228613 1001228613 1001228613 1001228613...
  • Page 106 SECTION 4 - MACHINE OPERATION Table 4-2. 660SJC Decal Legend Traditional Simplified Item # ANSI French Australian Portuguese Japanese Korean Spanish Chinese Chinese 1001202664-D 1001202666-D 1001202668-E 1001202670-D 1001202672-D 1001229930-B 1001229932-B 1001229934-B 1001202674-D 1001218059-D 1001159323 1702773 4-38 3121775...
  • Page 107 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 108: Section 5 - Emergency Procedures

    SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES GENERAL This section explains the steps to be taken in case of an emer- FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL gency situation while operating. FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CON- TROLS.

  • Page 109: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE ONLY) If the platform or boom becomes jammed or snagged in over- head structures or equipment, do the following: The Machine Safety System Override (MSSO) is 1.

  • Page 110: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) SkyPower™ (7500W) √ √ √ √ √ √ √ SkyPower™ (4000W) √ √ √ √ √ √ √ SkyWelder™ √ √ √...
  • Page 111 SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH INTERCHANGABLE ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH ( note 1) WITH (note 2) SkyPower (7500 watt generator SkyGlazier, SkyWelder, and Air line to platform) SkyCutter SkyWelder ( Stick welder) SkyPower SkyCutter Soft Touch, Pipe Jacks/Racks, SkyGlazier...

  • Page 112: Skypower

    SECTION 6 - ACCESSORIES CE Specs: 3-phase, 240-volt, 7.5kw, 18.3-amps, 1.0-pf INSTALLING OR REMOVING APPROVED ACCESSORIES OR CHANGING PLATFORM SIZE REQUIRES RECALIBRATION OF THE BOOM CONTROL SYSTEM (SEE SERVICE AND MAIN- 1-phase, 240 volt, 6.0kw, 26-amps, 1.0-pf TENANCE MANUAL). 1-phase, 120 volt, 6.0kw, 50-amps, 1.0-pf Peak: SKYPOWER™...

  • Page 113: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions SKYWELDER™ • Do not over load platform. The welder is capable of TIG and Stick welding and is capable at producing 200 Amps at 100% duty cycle or 250 Amps at 50% • Make sure no personnel are beneath platform. duty cycle.
  • Page 114 SECTION 6 - ACCESSORIES WELDER WELDER SUPPORT FIRE EXTINGUISHER WELD LEADS Figure 6-1. SkyWelder™ - Sheet 1 of 2 3121775...
  • Page 115 SECTION 6 - ACCESSORIES ON/OFF SWITCH OUTPUT LIGHT OVERTEMP LIGHT WELD PROCESS REMOVE COVER SELECTOR SWITCH TO SELECT VOLTAGE. AMPERAGE ADJUSTMENT VOLTAGE TO BE SET CONTROL (5-250 AMPS) AT 220/230 VAC REMOTE AMPERAGE CONTROL RECEPTACLE Figure 6-2. SkyWelder™ - Sheet 2 of 2 3121775...

  • Page 116: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Table 6-3. Welding Characteristics Welding Amps Input At Rated Load Output. 50/60 Hz Welding Maximum Open Input Power Rated Output Amperage Mode Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2V. 30.5 15.7 35% Duty Cycle...

  • Page 117: Preparation And Inspection

    SECTION 6 - ACCESSORIES • Do not weld to platform. SKYGLAZIER™ • Do not ground through the platform. The SkyGlazier™ allows glaziers to efficiently position panels. The • Do not use a high frequency arc starter with TIG welder. glazier package consists of a tray that extends from the bottom of the platform.

  • Page 118: Specifications

    SECTION 6 - ACCESSORIES Specifications WITH THE SKYGLAZIER INSTALLED, THE ORIGINAL PLATFORM CAPACITY RATINGS Table 6-4. Specifications for SkyGlazier™ ARE REDUCED AS SHOWN IN TABLE 6-4, SPECIFICATIONS FOR SKYGLAZIER™. DO NOT Rated Rated EXCEED THE NEW PLATFORM CAPACITY RATING. REFER TO CAPACITY DECAL LOCATED Manual Wind Capacity Zone...

  • Page 119: Preparation And Inspection

    SECTION 6 - ACCESSORIES Preparation and Inspection Check for cracked welds and damage to tray. Make sure tray is properly secured to platform. Check to ensure strap is not torn or frayed. Operation Load SkyGlazier™ with panel and secure with strap. Position panel to its desired location.
  • Page 120 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 121: Introduction

    Maximum Travel Grade (Side Slope) 5° Service and Maintenance Manual - Global Spec Maximum Manual Force (600SC) 90 lbs. (400 N) (s/n 0300236299 to Present)............3121776 Maximum Manual Force (660SJC) 100 lbs. (445 N) Illustrated Parts Manual - Global Spec Maximum Wind Speed 28 mph (12.5 m/s)

  • Page 122: Dimensional Data

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-1. Operating Specifications Dimensional Data Gross Machine Weight (Approximate) Table 7-2. Dimensional Data 600SC 25,942 lbs. (11767 kg) 660SJC 29,339 lbs. (13308 kg) Machine Height (Stowed) 8 ft. 2.4 in. (2.5 m) * Maximum Work Load (Capacity) can be affected by the addition of the Soft Touch option.

  • Page 123: Capacities

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Engine Data Table 7-3. Capacities Table 7-4. Deutz D2011L04 Specifications Fuel Tank 31 Gallons (117 L) Fuel Diesel Oil Capacity Hydraulic Oil Tank 25 Gallons (94.5 L) Cooling System 5 Quarts (4.5 L) Hydraulic System (Including Tank) 40 Gallons (151.4 L) Crankcase...

  • Page 124: Hydraulic Oil

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Oil Table 7-5. Deutz D2.9L4 Type Liquid Cooled Table 7-6. Hydraulic Oil Number of Cylinders HYDRAULIC SYSTEM OPERATING SAE VISCOSITY GRADE Bore 3.6 in (92 mm) TEMPERATURE RANGE Stroke 4.3 in (110 mm) +0°...
  • Page 125 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to mix oils Table 7-8. Mobil DTE 10 Excel 32 Specs of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 126 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-9. Quintolubric 888-46 Table 7-10. Mobil EAL 224H Specs Density 0.91 @ 15°C (59°F) Type Synthetic Biodegradable Pour Point <-20°C (<-4°F) ISO Viscosity Grade 32/46 Specific Gravity .922 Flash Point 275°C (527°F) Pour Point, Max -25°F (-32°C) Fire Point...
  • Page 127 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. Mobil EAL H 46 Specs Table 7-12. Exxon Univis HVI 26 Specs Specific Gravity 32.1 Type Synthetic Biodegradable Pour Point -76°F (-60°C) ISO Viscosity Grade Flash Point 217°F (103°C) Specific Gravity .910 Viscosity Pour Point...

  • Page 128: Critical Stability Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Critical Stability Weights Serial Number Locations A serial number plate is affixed to the left side of the frame. If the serial number plate is damaged or missing, the machine serial number is stamped on the left side of the frame. DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, COUNTERWEIGHT, ENGINE &...
  • Page 129 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE This page left blank intentionally 3121775...
  • Page 130 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-2. Engine Operating Temperature Specifications - Deutz 2.9L 7-10 3121775...
  • Page 131 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001151190-B Figure 7-3. Engine Operating Temperature Specifications - Deutz 2011 3121775 7-11...
  • Page 132 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001206353 A Figure 7-4. Hydraulic Oil Operation Chart - Sheet 1 of 2 7-12 3121775...
  • Page 133 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Fluid Base Properties Classi?cation Mobilfluid 424 Mobil DTE 10 Excel 32 UNIVIS HVI 26 Mobil EAL 224 H Mobil Envirosyn H 46 Quintolubric 888-46 Readily biodegradable classi?cation indicates NOTICE: one of the following: MACHINE OPERATION USING NON-JLG APPROVED CO2 Conversion>60% per EPA 560/6-82-003 HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF...
  • Page 134 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 600SJC 600SC Figure 7-6. Operator Maintenance & Lubrication Diagram - Deutz 2011 Engine 7-14 3121775...
  • Page 135 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 600SJC 600SC Figure 7-7. Operator Maintenance & Lubrication Diagram - Deutz 2.9L Engine 3121775 7-15...

  • Page 136: Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL NOTE: The following numbers correspond to those in Figure 7-6., Oper- CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED ator Maintenance & Lubrication Diagram - Deutz 2011 Engine. TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY.
  • Page 137 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Swing Drive Hub 3. Final Drive Hub Lube Point(s) - Level/Fill Plug Capacity - 2.1 gal.(7.9 L); 1/2 Full Lube - EPGL Interval - Check level every 3 months or 150 hrs of operation; FILL PORT change every 2 years or 1200 hours of operation 4.
  • Page 138 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 5. Hydraulic Return Filter 6. Hydraulic Tank Breather Interval - Change after first 50 hours and every 6 months or Interval - Change after first 50 hrs. and every 6 months or 300 300 hours thereafter or whenever Charge Filter is replaced hrs.
  • Page 139 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 7. Hydraulic Tank 8. Oil Change w/Filter - Deutz 2011 Lube Point(s) - Fill Cap/Spin-on Element Lube Point(s) - Fill Cap Capacity - 10 Quarts (9.4 L) Crankcase; 5 Quarts (4.8L) Capacity - 34 gal tank (129 L) 40.0 gal system (151 L) Cooler Lube - HO Lube - EO...
  • Page 140 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 9. Fuel Filter - Deutz 2011 10. Oil Change w/Filter - Deutz 2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Fill Cap/Spin-on Element Interval - Every Year or 600 hours of operation Capacity - 10 Quarts (9.4 L) Crankcase;...
  • Page 141 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 11. Fuel Filter - Deutz 2.9 12. Fuel Pre-Filter - Deutz D2.9 Lube Point(s) - Replaceable Element Interval - Every Year or 600 hours of operation Lube Point(s) - Replaceable Element Interval - Drain water daily; Every year or 600 hours of operation 3121775 7-21...
  • Page 142 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 13. Engine Coolant - Deutz D2.9 14. Air Filter Lube Point(s) - Fill Cap Capacity (Deutz 2.9L)- 13.2 quart (12.5 L) Lube - Anti-Freeze Interval - Check level daily; change every 1000 hours or two years, whichever comes first.
  • Page 143 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indi- cated by the condition indicator 15. Platform Filter 600SJC Lube Point - Replaceable Element 600SC Interval - Change after first 50 hours and then every year or 600 hours of operation, whichever comes first...
  • Page 144 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 16. Optional Fuel Filter - China Market Deutz 2.9L Deutz 2011 Lube Point(s) - Replaceable Element Interval - Drain water daily; Every year or 600 hours of operation 7-24 3121775...

  • Page 145: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For electric powered machines, the equivalent continuous A- Weighted sound pressure level at the work platform is less than 70dB(A) For combustion engine powered machines, guaranteed Sound...
  • Page 146 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 147 3121775...

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