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Operations Manual
Demon Hurricane Range
Hurricane D1ES & D1ES Hose Reel
Hurricane P2, P4, P5 & P2 LPG Combi
We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate,
Ivybridge, Devon, PL21 9GA, declare that this machine must be operated in
accordance with the operation and safety instructions as supplied with this
machine.
This machine is manufactured in accordance with the following
standards and recommendations.
HSE PVB PM29 - BS5415 Part - BS5415 Section 2.4 1986
This instruction manual is relevant only to the following machine and will not be kept
updated unless specifically requested by the customer. However, any changes to the
operating procedure or changes which might affect the safety of this machine will be
notified to the registered owner of this machine only.
SERIAL NUMBER
WORKING PRESSURE
DATE OF SUPPLY
Hurricane P1
Hurricane P2 & P2 Hose Reel
Hurricane P4 & P4 Hose Reel
Including electric start variants
Declaration of Conformity
MACHINE TYPE
(E.H.S.R.)
Page 1
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Summary of Contents for Demon Hurricane P1
- Page 1 Including electric start variants Declaration of Conformity (E.H.S.R.) We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate, Ivybridge, Devon, PL21 9GA, declare that this machine must be operated in accordance with the operation and safety instructions as supplied with this machine.
- Page 2 Manual Contents Page 3 Technical Specifications Page 7 Preparation & Operation Page 15 Fault Finder Page 18 General Arrangement of Machines Page 28 Combi Rotating Head Parts Page 30 Machine Pumps Page 36 Machine Unloaders Page 40 Machine Gearboxes Page 40 Machine Lance &...
- Page 3 Technical Specifications Hurricane P1 Engine Honda GX120 4HP@3600rpm Air Filter HONDA0032 Pump AR RSV 3G25D + F25 Pressure 1500psi / 100 Flow 11.4lpm/ 2.5gpm HP Nozzle 2504 Unloader Integrated Pump oil 10W/40 Noise Hurricane P2 & P2 Hose Reel & P2 & P2 LPG Combi Engine Honda GX200 6.5HP @3600rpm...
- Page 4 Gearbox 2:1 Reduction ARCRXR Unloader ARGM3B250 Pump Oil 10W/40 Gearbox Oil EP90 Kits for Hurricane machines Valve Piston Water Support Rings Hurricane P1 ARKIT2186 ARKIT2187 ARKIT2188 ARKIT2189 ARKIT2191 Hurricane P2 & ARKIT1864 ARKIT2629 ARKIT1872 ARKIT1874 Combi P2 LPG Hurricane P4 & P5...
- Page 5 Minimum Service Schedules DAILY CHECK THE FOLLOWING Oil level - top up as required. Fuel tank - top up as required. All hose unions for leaks- replace O rings if leaking. Hose condition - cuts etc. If using sea water flush after use with fresh water and spray any three way valves with Silicone spay to lubricate valve.
- Page 6 Service Parts ARKIT2189 SEAL KIT ARKIT1874 SEAL KIT ARKIT2190 VALVE SEALS ARKIT2812 VALVE SEALS AR2760400 PISTONS AR1271160 PISTONS ARKIT1864 H P VALVES ARKIT2186 H P VALVES AR1980200 VALVE TUBES HONDA003 AIR FILTER HONDA0031 AIR FILTER HONDA004 SPARK PLUG 2504 HP NOZZLE 2504 HP NOZZLE DEM10115...
- Page 7 Operating Instructions SAFETY Water at high pressure is dangerous and can cause serious injury. This machine is to be used with great caution. Petrol is extremely flammable and explosive under certain conditions. EXHAUST FUMES CONTAIN CARBON MONOXIDE – Inhalation of such fumes can KILL. Diesel is flammable and harmful if swallowed.
- Page 8 Always ensure that there is a suitable type fire extinguisher available and is within easy access. DO NOT leave an engine running unattended, ALWAYS STOP it before leaving the area as thermal shock may occur if left on by-pass . NEVER point the high pressure spray jet at any person, animal, glass or other Material which may shatter.
- Page 9 Operating Instructions for P2 LPG LPG START A. Connect gas regulator to gas bottle. B. Turn on gas. C. Purge gas valve once on top of the engine. D. Turn engine switch to on. E. Pull re-coil to start. LPG STOP A.
- Page 10 Preparation Water Supply: Ensure there is an adequate water supply either from the mains or a reservoir. Attach water supply hoses to suitable tap or immerse the suction hose with approved suc- tion filter into the reservoir. NOTE: ONLY CLEAN WATER SHOULD BE USED. THE PUMP MAY BE DAMAGED IF DIRTY OR CONTAMINATED WATER IS ALLOWED TO PASS THROUGH THE PUMP.
- Page 11 Adjust pressure regulator as required to obtain working pressure if required. NOTE;:The high pressure water will cause the gun to “kick”. Make sure you have a firm grip of gun and lance. On completion of operation stop the engine. Operate lance trigger Turn “...
- Page 12 Page 12...
- Page 13 Model Max Operating Operating Range Nozzle Pressure 1500 PSI 100—1500 PSI 2200 PSI 1500—2200 PSI 2900 PSI 2200—2900 PSI Page 13...
- Page 14 Model Max Operating Pressure Operating Range Nozzle Page 14 2900 PSI 2200—2900 PSI 2405...
- Page 15 Fault Finder FAULT CAUSE REMEDY • check and top up oil P1/P2/P4—low oil Machine stops suddenly Check/replace battery, re- • D1—flat battery/fuse place fuse Or will not start. P2 Combi LPG Out of gas • Check water supply. Water supply failed. Sudden pressure loss.
- Page 16 I can’t get the pressure to where it used to be — where do I start? Page 16...
- Page 17 Hurricane Petrol & Diesel General Arrangement Frame: P2 FRA001 P4 MET01210 D1 FRA002 Hurricane Handle - DEM10228 LAB230/40 LAB200 Black knob & bolt replacement - DEM102255 LAB250 Sub Base Plate: P2 MET00100 P4 MET00193 LAB291 LAB270 Wheel -WHEEL400 Rubber Mounts DEM10370 Pressure Gauge - Wheel Cap -WHEEL25 DEM20620...
- Page 18 Hurricane Petrol & Diesel with Hose Reel General Arrangement 30m Hose (Black HR) 15M Hose (Black HR) HH00100MVGHR HH00050MVGHR 30M Hose (Red HR) 15M Hose (Red HR) HH00100R HH00051 Brass swivel (Black HR) MTM20060 Hose Reel Brass Swivel (Red HR) MTM200591 MTM20018 Unloader Pump to Hose Reel Hose...
- Page 19 Manual Hose Reels Page 19...
- Page 20 Manual Hose Reels Page 20...
- Page 21 Hurricane Electric Start General Arrangement Pressure Gauge DEM20620 Fuel Tap Speed control & Stop Oil Filter Guaze (cleanable) Gearbox Dipstick (EP90) AR1140370 Pump Dipstick (10W40) AR880130 Battery Box MET002001 Voltage Regulator Fuse Page 21...
- Page 22 Hurricane Electric Start General Arrangement Rear View BULB DEM100771 Key Start YAN114351 –77500 Key Switch with loom YAN2746—Keys Fuel tank cap YAN114250-55041 Batteries Hurricane D1 BAT003 All OTHERS BAT001 TANK YAN714569-55701 Page 22...
- Page 23 Page 23...
- Page 24 Hurricane Combi General Arrangement Ball valve BV12180 Handle for ball valve MET020022 Hose from the Trigger to Ball valve HH00006 Hose from trigger to Hose from Ball valve to unloader: P4—HH00005 P2—HH00004 Spinning head HH00003 Handle knob DEM102255 Inlet fitting Female MTM73001 Inlet fitting Male MTM73020 Base: P2—MET02002 Y strainer MTM89011...
- Page 25 Hurricane Combi Ball Valve Maintenance To maintain the 3 way ball valve remove nuts from either side with an adjustable spanner and insert silicone grease. We recommend this is carried out every 6 - 8 weeks. Page 25...
- Page 26 It is the owners responsibility to return the machine to a service depot or pay the traveling expenses of a engineer to attend. Demon International`s deci- sion in warranty matters is final and binding.
- Page 27 5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty claim is valid we will pay this cost, if not it will be charged to the customer.
- Page 28 Hurricane Combi Rotating Head Page 28...
- Page 29 Hurricane Combi Rotating Head Position Part Number Description Quantity 1533711.18 Grub screw 26.1405.31 Fitting M12 x 1” F 10.3180.10 O-ring 26.1404.31 Body 11.4410.32 Sst ball bearing 10.3077.10 O- ring 26.1403.31 Spacer ring 10.3068.25 O-ring 10.4012.60 Seal Ring 26.1402.51 Rotating pin 10.3057.10 O-ring 10.4010.60...
- Page 30 Pump for Hurricane P1 Complete Pump: ARRSV3G25 Page 30...
- Page 31 Pump for Hurricane P1 Complete Pump: ARRSV3G25 Page 31...
- Page 32 Pump XT 13.15 for ALL Hurricane P2 models Complete Pump: ARXT13.15 Page 32...
- Page 33 Pump XT 13.15 for ALL Hurricane P2 models Complete Pump: ARXT13.15 1450 Code No Description Code No Description AR1322730 Screw AR1320020 Pump Head AR620301 Plug AR180101 O Ring AR1260162 Plug AR820361 Plug AR960160 O Ring AR1260200 Crankshaft AR1269050 Complete Valve AR1320260 Crankshaft AR880830...
- Page 34 Pump RK 15.20 for ALL Hurricane P4, P5 & Diesel models Complete Pump: ARXR15-20H Page 34...
- Page 35 Pump RK 15.20 for ALL Hurricane P4, P5 & Diesel models Complete Pump: ARXR15-20H Part No Description Part No Description AR960160 O Ring AR1343510 Screw AR960090 Plug AR1380120 0.10mm shim 1÷3 AR1380740 Plug AR1380130 0.20mm shim 1÷3 AR1389051 Complete Valve AR1380530 0.25mm shim 1÷3...
- Page 36 Unloader for ALL Hurricane P2 models Complete Unloader: ARMM4B/C Page 36...
- Page 37 Unloader for ALL Hurricane P2 models Complete Unloader: ARMM4B/C Page 37...
- Page 38 Unloader for ALL Hurricane P4, P5 & Diesel models Complete Unloader: ARGM3B250 Page 38...
- Page 39 Unloader for ALL Hurricane P4, P5 & Diesel models Complete Unloader: ARGM3B250 GYMATIC 3/B Part No Description Part No Description Qty1 AR1560580 Knob Plug AR1560670 Detergent Reg Knob AR540290 Screw AR1540020 By-pass housing AR1660210 AR154120 Washer AR1560400 Handle AR1540090 Banjo Bolt1/2” G AR1080070 AR1540200 Banjo Bolt 1/2”...
- Page 40 Gearbox for ALL Hurricane P2 models Complete Gearbox: ARCRXT Page 40...
- Page 41 Gearbox for ALL Hurricane P2 models Complete Gearbox: ARCRXT Page 41...
- Page 42 Gearbox for ALL Hurricane P4. P5 & Diesel models Complete Gearbox: ARCRXR Page 42...
- Page 43 Gearbox for ALL Hurricane P4. P5 & Diesel models Complete Gearbox: ARCRXR Page 43...
- Page 44 Page 44...
- Page 45 Page 45...
- Page 46 Hurricane Inlet Fittings Position Part No Description DEM10041 100 Mesh Suction Filter MTM86010 Chemical Filter MTM73001 QR Nipple Female MTM73020 QR Nipple Male HH0053 Yellow Hose DEM20500 Jubilee Clip DEM10042 Suction filter with INC (1-4-5-6) Hose and fittings DEM10115 Detergent Pipe (Chemical Pipe) Page 46...
- Page 47 COMMON PART NUMBERS DEM102255 Hurricane Black Knob & Bolt Replacement Kit WHEEL300 Wheel WHEEL25 Wheel Cap DEM20620 Pressure Gauge 0-4000 psi DEM100760 Push Button Switch DEM100755 Rotary Switch DEM100775 Domed Light YAN76821 Recoil Starter 3 hole YAN76820 Recoil Starter 4 hole YAN77710 Rectifier YAN77540...
- Page 48 EN 292-1 & EN292-2 (now ISO:12100), EN 60335-2-79, EN55014-1, EN55014-2, EN 61000-3-2 Applied national standards and technical specifications: DS EN 60335-2-79 Applied conformity evaluation method Appendix V Sound power level dB(A): Hurricane P1, P2 & HurricanP2 LPG Hurricane P4/ Hurricane D1 & P5 P2 Combi Combi...
- Page 49 Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001 – and its amend- ed directives Harmonised Standards Applied: British Standards Institution (BSI) Sound power level dB(A): Hurricane P1, P2 & HurricanP2 LPG Hurricane P4/ Hurricane D1 & P5 P2 Combi...
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