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Operations Manual
Demon Tempest Range
We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate,
Ivybridge, Devon PL21 9GA declare that this machine must be operated in
accordance with the operation and safety instructions as supplied with this
machine.
This machine is manufactured in accordance with the following standards
and recommendations.
HSE PVB PM29 – BS5415 Part 1 – BS5415 Section 2.4 1986
HSE PVB PM29 – BS5415 Part 1 – BS5415 Section 2.4 1986
This instruction manual is relevant only to the following machine and will
not be kept updated unless specifically requested by the customer. However,
any changes to the operating procedure or changes which might affect the
safety of this machine will be notified to the registered owner of this ma-
chine only.
Machine Type
Serial Number
Working Pressure
Date of Supply
Tempest 1
Tempest 3
Tempest 4
Cabinet Washer
A Declaration of Conformity
(E.H.S.R.)
Page
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Summary of Contents for Demon Tempest 1
- Page 1 Cabinet Washer A Declaration of Conformity (E.H.S.R.) We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate, Ivybridge, Devon PL21 9GA declare that this machine must be operated in accordance with the operation and safety instructions as supplied with this machine.
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Page 2: Manual Contents
Manual Contents Page 3 Technical Specifications Page 6 Preparation & Operation Page 11 Fault Finder Page 16 General Arrangement of Machines Page 20 Fuel Tank Arrangement Page 21 Machine Wiring Page 37 Machine Pumps Page 42 Machine Unloader Page 44 Machine Lance &... -
Page 3: Technical Specifications
Technical Specifications Tempest 1 / Auto / Cabinet Washer 240V ( Blue Cable) Pump XT11.14 Boiler Pump pressure 100 bar 1500psi Fuel type Kerosene/gas oil/derv Flow rate 111pm 2.45gpm Pressure 7 bar 110psi Max by-pass setting 110 bar 1650psi Nozzle 1.5 US galls... - Page 4 Service Part Numbers for Tempest 1 & 3 ARKIT1874 Seal Kit ARKIT2812 Seals for Unloader ARKIT1864 Valve Kit AR1271160 Pistons AR1980200 Unloader Seat DB000010 Fuel Nozzle DB000110 Electrodes DB00250 Fuel Filter N26001/25045 Nozzle DEM10115 Detergent Pipe AR1320351 Piston Guides Tempest 4 Service Kit...
- Page 5 Minimum Service Schedules DAILY CHECK THE FOLLOWING Oil level - top up as required. Fuel tank - top up as required. All hose unions for leaks- replace O rings if leaking. Hose condition - cuts etc. Electrical led and plug—damaged etc EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST) Drain and replace pump oil.
- Page 6 If the machine is to be stored, drain water system and top up the fuel and oil levels. Demon do not recommend the use of an extension lead using an extension lead will result in switch failure or motor damage.. Warranty claims for damaged switches and motors used on extension leads will not be allowed.
- Page 7 Safety Under the terms of the Health & Safety at Work Act and for the operators protection a Residual Current Device (R.C.D) or Earth Leakage Trip MUST be used with this machine. Water at high pressure is dangerous and can cause serious injury. This machine is to be used with great caution.
- Page 8 Tempest Cabinet Installation Instructions The Tempest Cabinet washer is simple to install, there are four holes in the feet for bolting to a solid sur- face such as a concrete plinth and a 10 mm masonry drill can be drilled to a depth to suit either raw bolts or sleeve anchors.
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Page 11: Fault Finder
Fault Finder FAULT CAUSE REMEDY Check mains power, power overload Machine stops suddenly or will not Blown Fuse 13 amp fuse and 1 or 3 amp control start fuse. Check water supply No water Fill with water Low water sensor activated Sudden pressure loss Check chemical drum No chemical... - Page 12 The water is not as hot as it used to be—Why? Page 12...
- Page 13 I can’t get the pressure to where it used to be — where do I start? Page 13...
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Page 14: Warranty
Demon International’s decision in warranty matters is final and binding. Demon International Ltd undertake to repair or replace, any component which may fail due to a manufacturing fault within a period of 12 months from the date of purchase, provided that any fault or damage was not sustained by;... -
Page 15: Warranty Procedure
5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty claim is valid we will pay this cost, if not it will be charged to the customer. - Page 16 Handle—DEM10190 Water Outlet—MTM70013 Water Inlet—MTM73001 Female Coupling MTM73020 Male Coupling Wheel—WHEEL200 Wheel Cap—WHEEL25 Chemical Pickup Chassis—DEM20160 Mains Cable—DEM10390 Rubber Bonnet Clips—DEM10360 Machine Labels: - Front Panel LAB170 - Large Demon LAB140 - Warning LAB120 - Freezing Protection LAB291 Page 16...
- Page 17 Tempest Range General Arrangement Fuel Tank Lid DEM10420 Fuel Tank DEM10400 Fuel Gauge Electrical Enclosure DEM20630 DEM10323 Flow switch to Boiler Boiler HH00022 Flow switch MV00380 Fuel Pump 240V DB002300 Unloader Valve VRZ 110V DB002305 ARGM3 Pressure Gauge Outlet to Boiler DEM20620 pipe HH00021 Pump...
- Page 18 Tempest Cabinet General Arrangement Boiler to Outlet Hose HH000290 Flow switch to Boiler Hose HH000292 Boiler Fuel Pump DB002300 Fan Motor DB000160 230V Pressure Guage DEM20620 Flow Switch MV00385 Pump 230v ARXT 11-14 415v RK15-20 Frost Protection Heater DEM101341 Flow Valve Assembly Frost Stat DEM10450 DEM101342...
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Page 19: Control & Front Panel
Control & Front Panel Cold Button H6442B Hot Button H6442R Detergent/ Chemical Valve Water Inlet Inlet Connector MTM73001 Female nito Hose Connector MTM73020 Male nito Plastic Washers MTM73k991 Cable Gland Detergent Pickup Rubber Bonnet Clip DEM100938 DEM00360 Water Outlet MTM70013 Female MTM70012 Male Brass 3/8 T Behind water Outlet MTM0013FFM2 Page 19... - Page 20 Tempest Fuel Tank General Arrangement Fuel System Part List Part No Description DEM10400 Fuel Tank Complete DEM10420 Fuel Tank Cap DEM20440 Elbow for Fuel Tank M/F 90 1/4 BSP Nuts DEM20402 1/4 Hose Barb x 5/16 9mm DEM20502 One Eared Clamp 15.3mm DB002520 Fuel Pipe—Tank to Filter MTM87100...
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- Page 22 Page 22...
- Page 23 How does this work ? The air switch push button contains a membrane which, when the button is pushed it increases the air pressure in the air pipe which in turn activates a mechanism inside the switch. The top terminal on the switch is a common live feed in and the other two are N/O and N/C respectively which means it does not matter which terminal you use for the switching signal.
- Page 24 Tempest 240V Electrical Part Numbers Part No Description MTR00100 Ravel Motor 240V ARXT11-14 Pump DEM10125 Contactor DEM101251 MCB 13 amp DEM100920 Fuse Holder FUSE001 Fuse DB000160 Fan Motor 240V DB0002526 Ignition Transformer DEM100750 Relay Base DEM100910 Relay DEM100948 Connector Block (3 way) DEM10341 Enclosure Base DEM10322...
- Page 25 Tempest 110V Electrical Part Numbers Part No Description MTR00301 Ravel Motor 110V ARXT11-14 Pump DEM10111 Contactor DEM10130 MCB 110V DEM100920 Fuse Holder FUSE002 Fuse 3.5 DB000170 Fan Motor 110V DB000255 Ignition Transformer DEM100750 Relay Base DEM100915 Relay DEM100948 Connector Block (3 way) DEM10341 Enclosure Base DEM10322...
- Page 26 Page 26...
- Page 27 DEM10330 Page 27...
- Page 28 Inner Boiler Details Page 28...
- Page 29 Page 29...
- Page 30 Boiler Parts List Description Part No Electrode DB000110 Adaptor DB000130 1/8 male male & nut adaptor DB000240 Screw NBW00450 Top Plate DB000030 Nozzle Holder DB000020 Nozzle DB000010 ” BSP Nut DB000340 16mm Washer DB000320 Nyloc Nut NBW00160 Outer Drum Lid DB000041 Plain Nut NBW00200...
- Page 31 Electrode Setting Details The electrodes should be set according to the picture. 50% of the ceramic insulation should be inside the boiler and 50% outside. The electrode gap should be approximately 6mm and the tips shold not be in the fuel spray. Common problems - fuels filters and nozzles are not changed regularly enough.
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- Page 35 Chemical & Water Circuits Part No Description MTM86010 Chemical Filter DEM20500 Hose Clips DEM10115 Detergent Pipe MTM25801 Chemical Valve DEM20442 Barb DB000310 1/8 Elbow Male & Female DEM20500 Jubilee Clip DEM20401 1/8 Barb HH0053 Inlet pipe MTM85002 Water Filter DEM10435 Water Tank MTM0012FF03 Brass Elbow...
- Page 36 Page 36...
- Page 37 Note: Pump available in 230V or 110V only, fuel pump has no serviceable parts, When fitting new pump do not shorten leads, pressure set to 110 psi (7.5bar) Page 37...
- Page 38 Pump XT 11.14 for Tempest 1 & 3 Complete Pump: ARXT11-14 Page 38...
- Page 39 Pump XT 11.14 for Tempest 1 & 3 Complete Pump: ARXT11-14 1450 For XT11-14 / XT13-12 / XT13-15 Code No Description Code No Description AR680570 Screw AR1320020 Pump Head AR620301 Plug AR180101 O Ring AR1260162 Plug AR820361 Plug AR960160 O Ring...
- Page 40 Pump RK 15.20 for Tempest 4 Complete Pump: ARXR15-20H Page 40...
- Page 41 Pump RK 15.20 for Tempest 4 Complete Pump: ARXR15-20H RK MODEL: 15.20H Part No Description Part No Description AR960160 O Ring AR1343510 Screw AR960090 Plug AR1380120 0.10mm shim 1÷3 AR1380740 Plug AR1380130 0.20mm shim 1÷3 AR1389051 Complete Valve AR1380530 0.25mm shim 1÷3 AR880830 O Ring...
- Page 42 Unloader for all Tempest models Complete Unloader: ARMM4B/TSS Page 42...
- Page 43 Unloader for all Tempest models Complete Unloader: ARMM4B/TSS Page 43...
- Page 44 Page 44...
- Page 45 Page 45...
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Page 46: Ec Declaration Of Conformity
Applied conformity evaluation method Appendix V Sound power level dB(A): Tempest 1 Tempest 3 Tempest 4 Tempest 1 Cabinet Tempest 4 Cabinet Measured Guaranteed HAV – All triggers and lances have vibration levels below 2.5 m/s/s ² I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications. - Page 47 British Standards Institution (BSI) Sound power level dB(A): Tempest 1 Tempest 3 Tempest 4 Tempest 1 Cabinet Tempest 4 Cabinet Measured Guaranteed HAV – All triggers and lances have vibration levels below 2.5 m/s/s² I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications.
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