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SD02483D/06/EN/03.22-00
71620266
2023-07-28
Valid as of version
01.00.zz (Device firmware)
Products
Special Documentation
Proline t-mass 300
Functional safety manual
HART
Solutions
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Summary of Contents for Endress+Hauser Proline t-mass 300

  • Page 1 Products Solutions Services SD02483D/06/EN/03.22-00 71620266 2023-07-28 Valid as of version 01.00.zz (Device firmware) Special Documentation Proline t-mass 300 Functional safety manual HART...
  • Page 3: Table Of Contents

    Proline t-mass 300 HART Table of contents Table of contents Manufacturer's declaration ..4 Repair and error handling ..43 Safety-related characteristic values ..5 Maintenance ..... . . 43 Repair .
  • Page 4: Manufacturer's Declaration

    Manufacturer' s declaration Proline t-mass 300 HART Manufacturer's declaration A0046114-EN Endress+Hauser...
  • Page 5: Safety-Related Characteristic Values

    Proline t-mass 300 HART Manufacturer' s declaration Safety-related characteristic values General Device designation and permitted 6F3B (t-mass F 300) versions 6I3B (t-mass I 300) Order code for "Output; input 1": • Option BA "4-20mA HART" • Option CA "4-20mA HART Ex-i passive"...
  • Page 6 Manufacturer' s declaration Proline t-mass 300 HART Hardware safety integrity Single-channel service  SIL 2 capable  SIL 3 capable (HFT = 0) Multi-channel service  SIL 2 capable  SIL 3 capable (HFT ≥ 1) FMEDA Safety function(s) Min., Max., Range λ...
  • Page 7: Certificate

    Proline t-mass 300 HART Certificate Certificate Certificate can be accessed at www.endress.com: Downloads Approvals Type: Functional safety (SIL) Product root: e.g. 5H3B Press the "Search" button About this document Document function This document is part of the Operating Instructions and serves as a reference for application- specific parameters and notes.
  • Page 8 About this document Proline t-mass 300 HART 3.3.2 Symbols for certain types of Information Symbol Meaning Permitted Procedures, processes or actions that are permitted. Preferred Procedures, processes or actions that are preferred. Forbidden Procedures, processes or actions that are forbidden.
  • Page 9: Supplementary Device Documentation

    For an overview of the scope of the associated Technical Documentation, refer to the following: • Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the nameplate • Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on nameplate. 3.4.1 Standard documentation...
  • Page 10: Design

    Design Proline t-mass 300 HART Remote display and operating module DKX001 Contents Documentation code ATEX/IECEx Ex i XA01494D ATEX/IECEx Ex ec XA01498D cCSAus IS XA01499D cCSAus Ex nA XA01513D INMETRO Ex i XA01500D INMETRO Ex ec XA01501D NEPSI Ex i...
  • Page 11 Proline t-mass 300 HART Design 4.1.1 Order codes Feature Designation Option selected – Order code 6F3B (t-mass F 300) 6I3B (t-mass I 300) Nominal diameter Approval; transmitter + sensor Power supply Output; input 1 • Option BA "4-20mA HART" • Option CA "4-20mA HART Ex-i passive"...
  • Page 12 Design Proline t-mass 300 HART Feature Designation Option selected Firmware version Firmware with SIL capability, e.g. 01.01.zz (HART) Marking In devices with several outputs, only current output 1 (terminals 26 and 27) is suitable for safety functions. The other outputs can, if necessary, be connected for non-safety-oriented purposes.
  • Page 13: Marking

    ‣ Avoid proximity to sources that radiate heat. Further information on the suitability of the measuring device for safety-related operation is available from your Endress+Hauser sales center. Marking SIL certified devices are marked with the SIL logo on the nameplate.
  • Page 14 Design Proline t-mass 300 HART To fully rule out potential interference, it is recommended to install the sensors at different points of the pipe. NOTICE Note the following if a fault is detected in one of the redundantly operated devices during the proof test: ‣...
  • Page 15: Basic Conditions For Use In Safety-Related Applications

    Proline t-mass 300 HART Design Safety-related Explanation Item no →  1 Implication for safety-related error Impact on measuring output signal uncertainty λ Dangerous undetected: May be outside the defined Dangerous, undetectable failure May be outside the defined error range...
  • Page 16: Safety Measured Error

    Design Proline t-mass 300 HART 4.4.1 Additional restrictions for safety-related use An incorrect output signal that deviates from the value specified in the Operating Instructions but is still in the range of 4 to 20 mA, is considered a dangerous, undetected failure.
  • Page 17 Proline t-mass 300 HART Design NOTICE The safety-related connection values depend on the Ex approval. ‣ Pay attention to the safety-related connection values. For detailed information on the connection values, see the Safety Instructions.→  9 4.5.2 HART communication The measuring device also communicates via HART or WirelessHART in the SIL mode. This comprises all the HART features with additional device information.
  • Page 18: Useful Lifetime Of Electrical

    Commissioning (installation and configuration) Proline t-mass 300 HART Useful lifetime of electrical components The established failure rates of electric components apply for a useful lifetime of 12 years as per IEC 61508-2: 2010, Section 7.4.9.5, Note 3. Once a device has exceeded its useful lifetime, it should be replaced.
  • Page 19: Operation

    Proline t-mass 300 HART Commissioning (installation and configuration) Operation For detailed information on the operating options, see the Operating Instructions.→  9 Parameter configuration for safety-related applications 5.5.1 Adjustment of the measuring point The measuring point is calibrated via the operating interfaces. A wizard guides you systematically through all the submenus and parameters that have to be set for configuring the measuring device.
  • Page 20 Commissioning (installation and configuration) Proline t-mass 300 HART Detailed information concerning the SIL label: • Permitted device types →  10 • SIL marking on the transmitter nameplate →  13 Overview of the SIL mode The SIL mode enables the following steps: Makes sure that the preconditions are met.
  • Page 21 Proline t-mass 300 HART Commissioning (installation and configuration) NOTICE Once the SIL device has been locked, the process-related parameters are write protected, and thereby locked, for security reasons. It is still possible to read the parameters. When SIL locking is enabled, restrictions apply on all communication options, such as the service interface, HART protocol and WirelessHART protocol, local display and WLAN.
  • Page 22 Commissioning (installation and configuration) Proline t-mass 300 HART ‣ Follow the specified locking sequence. Check preconditions are met.  Setup Measurement mode Current output 1 Single gas Gas mixture Current span Failure mode = Air = Carbon dioxide CO2 or = 4...20 mA...
  • Page 23 Proline t-mass 300 HART Commissioning (installation and configuration) Select the Set write protection parameter. Enter the SIL locking code 7452.  The device first checks the preconditions listed under item 1. NOTICE If these preconditions are not met, the message "SIL preparation = failed" appears on the display along with the parameter that failed to meet the preconditions under 1.
  • Page 24 Commissioning (installation and configuration) Proline t-mass 300 HART Setup Status input Assign status input A0042071-EN Diagnostics Simulation Assign Simulation process variable current output 1 A0021506-EN The diagnostic behavior is set in such a way that the measuring device is set to the safe state when an error occurs.
  • Page 25 Proline t-mass 300 HART Commissioning (installation and configuration) Expert System Diagnostic handling Diagnostic behavior Diagnostic no. Diagnostic no. 834, 835 Alarm A0042073-EN • 834 Process temperature too high diagnostic message • 835 Process temperature too low diagnostic message • S976 Mass flow out of calibrated range...
  • Page 26 Commissioning (installation and configuration) Proline t-mass 300 HART Expert Sensor Process parameter Flow Flow damping override A0042074-EN Expert Sensor External compensation Pressure compensation compensation Fixed value A0042075-EN Endress+Hauser...
  • Page 27 Proline t-mass 300 HART Commissioning (installation and configuration) To check that values are displayed correctly, the following string appears on the device display or operating tool: 0123456789+-. The user must confirm that the values are displayed correctly.  The device displays the current settings for the following parameters one after...
  • Page 28 Commissioning (installation and configuration) Proline t-mass 300 HART A0029630 Check the write protection switch (WP) in the connection compartment. Set this switch to the ON position where necessary.  Hardware write protection enabled. Restart the device on completion of the SIL confirmation sequence.
  • Page 29: Operation

    Proline t-mass 300 HART Operation Enter the SIL locking code 7452.  If the SIL locking code has been entered correctly, the message "End of sequence" appears on the display. Press the  key to confirm. The SIL mode is now deactivated.
  • Page 30: Alarm And Warning Messages

    Proof testing Proline t-mass 300 HART In some other cases (e.g. short circuit of cabling), output currents of ≥ 21 mA occur irrespective of the configured failure current. For alarm monitoring, the downstream automation system must be able to recognize both maximum alarms (≥...
  • Page 31 This supports the documentation of proof tests according to IEC 61511-1, Section 16.3.3, "Documentation of proof tests and inspections". The Heartbeat Technology developed by Endress+Hauser can be used to implement the "Flexible testing" test strategy of field devices under NA106.
  • Page 32: Test Sequence A (Ptc = 99 %)

    The Heartbeat Technology developed by Endress+Hauser can be used to implement the "Flexible testing" test strategy of field devices under NA106 . Device verification (Heartbeat Verification) enables the documentation of the current device diagnostic or the device status as proof of testing.
  • Page 33 Proline t-mass 300 HART Proof testing Evaluation of results: Testing with a secondary standard (mass flow) The amount of deviation between the measured flow rate and the set point must not exceed the measured error specified for the safety function.
  • Page 34 Proof testing Proline t-mass 300 HART A0034446  2 External verification taking the example of a passive current output Automation system with current input (e.. g. PLC) Power supply unit Ammeter Transmitter Connect the ammeter to the transmitter by looping it in series into the circuit.
  • Page 35: Test Sequence C (Ptc = 98 %)

    Proline t-mass 300 HART Proof testing Document results of proof test in accordance with the safety management guidelines applicable to the system. NOTICE At least 99 % of dangerous, undetected failures can be detected using the test sequences described (PTC = 0.99). The influence of systematic errors on the safety function is not fully covered by the test.
  • Page 36: Test Sequence D (Ptc = 36 %)

    Proof testing Proline t-mass 300 HART Evaluation of results: Testing with a secondary standard (mass flow) The amount of deviation between the measured flow rate and the set point must not exceed the measured error specified for the safety function.
  • Page 37 Proline t-mass 300 HART Proof testing The device can be restarted using one of the following methods: • Disconnecting and reconnecting the terminal voltage. • In the Device reset parameter, select the Restart device option. Setup → Advanced setup → Administration ‣...
  • Page 38 Proof testing Proline t-mass 300 HART Connecting the measuring equipment and external testing • Connecting the measuring equipment in the measuring circuit • External check of the passive or active current output Requirements for the measuring equipment: • DC current measuring uncertainty ±0.2 % •...
  • Page 39: Test Sequence E (Ptc = 19 %)

    Proline t-mass 300 HART Proof testing 7.3.3 Test sequence: Heartbeat Verification Select Heartbeat Verification (standard). Initiate Heartbeat Verification. Verification is performed automatically in the device: see the "Standard verification" section of the "Special Documentation for Heartbeat Technology" . Acceptance criteria: Heartbeat Verification Check whether the result of the verification is Passed or Failed.
  • Page 40 Proof testing Proline t-mass 300 HART Preparation Byassing of safety function of process control system, to prevent accidental activation of the safety function. ‣ Deactivate the locked SIL mode →  28. 7.4.1 Test sequence: Device restart The device restart resets every parameter whose data are in the volatile memory (RAM) to the factory setting (e.g.
  • Page 41: Test Sequence F (Ptc = 0 %)

    Proline t-mass 300 HART Proof testing 7.4.3 Test sequence: Inspection and on-site visual check At the transmitter, check the correct sealing function of all the electronics compartment cover seals and cable entries. 7.4.4 Completion of the test Re-activate the locked SIL mode →  20.
  • Page 42: Verification Criterion

    Proof testing Proline t-mass 300 HART To document the test, print the verification report. Device diagnostics or device status as proof of testing. The following systematic errors can be detected: Buildup in the sensor pipes 7.5.2 Test sequence: Inspection and on-site visual check At the transmitter, check the correct sealing function of all the electronics compartment cover seals and cable entries.
  • Page 43: Repair And Error Handling

    • Person who performed the repair Components may be repaired/replaced by the customer' s technical staff if original Endress+Hauser spare parts are used (they can be ordered by the end user), and if the relevant installation instructions are followed. For detailed information on returns, see the Operating Instructions. →  9 8.2.1...
  • Page 44: Modification

    Modification Modifications are changes to devices with SIL capability already delivered or installed. ‣ Modifications to devices with SIL capability are usually performed in the Endress+Hauser manufacturing center. ‣ Modifications to devices with SIL capability onsite at the user' s plant are possible following approval by the Endress+Hauser manufacturing center.
  • Page 45 Proline t-mass 300 HART Appendix A0015443  4 System components Pump Measuring device Valve Automation system An analog signal (4–20 mA) proportional to the flow is generated in the transmitter. This is sent to a downstream automation system where it is monitored to determine whether it falls below or exceeds a specified limit value.
  • Page 46 Appendix Proline t-mass 300 HART 9.1.2 Description of use of protective system The measuring device can be used in protective systems to monitor the following (Min., Max. and range): Mass flow NOTICE The device must be correctly mounted to guarantee safe operation.
  • Page 47: Commissioning Or Proof Test Report

    Proline t-mass 300 HART Appendix Commissioning or proof test report 9.2.1 Test report – Page 1 A0049162 Endress+Hauser...
  • Page 48 Appendix Proline t-mass 300 HART 9.2.2 Test report – Page 2 A0049163 Endress+Hauser...
  • Page 49: Verification Or Calibration

    Proline t-mass 300 HART Appendix 9.2.3 Parameter settings for the SIL mode A0049164 Verification or calibration The SIL mode must be disabled in order to verify the measuring point with Heartbeat Technology or calibrate the measuring point. NOTICE To use the device in a safety function again following a verification or calibration, the configuration of the measuring point must be checked and the SIL mode must be enabled again.
  • Page 52 *71620266* 71620266 www.addresses.endress.com...

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