jcb RENTAL Series Quick Start Manual

jcb RENTAL Series Quick Start Manual

Stage v diesel generator
Hide thumbs Also See for RENTAL Series:

Advertisement

Quick Start Guide
RENTAL SERIES
STAGE V DIESEL GENERATOR
G40RS V

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RENTAL Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for jcb RENTAL Series

  • Page 1 Quick Start Guide RENTAL SERIES STAGE V DIESEL GENERATOR G40RS V...
  • Page 2: Table Of Contents

    INDEX Disclaimer Dimensions & Volumes Key Components General Checks Control Panel Battery Isolator Fuel Connections Positioning Lifting Refuelling Emergency Stops Maintenance Schedule Service Checks Please consult your manual for full information or consult your local dealer...
  • Page 3: Disclaimer

    This machine should not be operated by any person who isn’t appropriately qualified or had the appropriate training. Operation of this machine without periodic maintenance could cause it to malfunction. For more information please contact your JCB Dealer. Please consult your manual for full information or consult your local dealer...
  • Page 4: Dimensions & Volumes

    DIMENSIONS & VOLUMES MODEL G40RS V 3 PHASE – 400V – kW/kVA (Prime Power) 3 PHASE – 400V – A L2265 x W1050 DIMENSIONS – mm x H1574 WEIGHT (OPERATING) – kg 1400 AFTERTREATMENT DOC/DPF FUEL TANK CAPACITY – L FUEL CONSUMPTION @ 75% PRP –...
  • Page 5: Key Components

    KEY COMPONENTS - ENCLOSURE A Left Door B Forklift Pockets C Exhaust Rain Cap D Coolant Fill Access E Lift Hook Please consult your manual for full information or consult your local dealer...
  • Page 6 KEY COMPONENTS - GENERATOR G Alternator A Socket box H Engine B Control panel J Exhaust C Primary Fuel Filter K Resistive Elements D Dipstick L Aftertreatment Canister E Oil drain pump M LiveLink F Battery Please consult your manual for full information or consult your local dealer...
  • Page 7 KEY COMPONENTS - ENGINE F Oil filler cap A Rocker Cover G High Pressure Pump B Lifting Eye (engine only) H Oil Filter C Fuel injectors J Secondary Fuel Filter D Radiator cap E Radiator Please consult your manual for full information or consult your local dealer...
  • Page 8 KEY COMPONENTS - SKID A Alternator cross member B Fuel tank inspection hatch C Engine cross member D Base frame E Anti-vibration mounts F Canopy protection block Please consult your manual for full information or consult your local dealer...
  • Page 9 KEY COMPONENTS - CONTROL PANEL A DC Control Section B Digital Controller C AC Power Section D Bus Live Indicator E Frequency Selection Switch F Hour Counter (Optional) G Basic Operator Instruction H MCCB Please consult your manual for full information or consult your local dealer...
  • Page 10: General Checks

    • Make sure that the that the alternator windings and assembly are not damp, or dirty. Failure to do so could result in damage to the alternator windings. If windings are observed to be damp/dirty contact your JCB Dealer. • Make sure that all the engine access doors are closed and secured.
  • Page 11 GENERAL CHECKS Checks After Running Ensure that the electrical load is switched OFF before stopping the engine. • Check that battery isolator is at 'off' position. • Fill the fuel tank. Make sure that the filler cap and the area round the filler opening are clean to avoid contamination of the fuel.
  • Page 12 CONTROL PANEL – DSE 7310 A Module display B Four configurable status LED (Light Emitting Diode) C Transfer to generator - manual mode only (not used) D Generator available LED E Start button F Alarm mute and lamp test G Generator breaker LED (not used) H Auto mode J Test mode (not used) K Mains breaker LED (not used)
  • Page 13 CONTROL PANEL – DSE 7310 This button is only active in the STOP/RESET mode, MANUAL mode. Pressing the Start button in Stop/Reset Mode powers up the engine’s ECU but does not start the engine. This can be used to check the status of the CAN communication and to prime the fuel system Used for navigating the instrumentation, event log and configuration screens.
  • Page 14 CONTROL PANEL – DSE 8610 A Module display B Four configurable status LED C Close generator D Generator available LED E Start button F Alarm mute and lamp test G Auto mode H Generator breaker LED J Manual mode K Stop/reset button L Selected mode indication LED M Open generator (manual mode only) N Module display Menu navigation buttons...
  • Page 15 CONTROL PANEL – DSE 8610 This button is only active in the STOP/RESET mode, MANUAL mode. Pressing the Start button in Stop/Reset Mode powers up the engine’s ECU but does not start the engine. This can be used to check the status of the CAN communication and to prime the fuel system Used for navigating the instrumentation, event log and configuration screens.
  • Page 16 CONTROL PANEL - DSE Operation Single generator, controlled manually through its genset controller. Load is monitored by the operator. Starting Procedure Perform all the pre-start checks before starting the generator. Turn ON battery isolator 1. Make sure ALL power output supply MCCB’s are switched off. 2.
  • Page 17 CONTROL PANEL - DSE Operation Single generator, controlled manually through its genset controller. Load is monitored by the operator. Stopping Procedure Perform the procedure below to stop the generator: 1. To stop the generator, remove any electrical loads. 2. Turn the main power supply MCCB to off position. 3.
  • Page 18: Battery Isolator

    BATTERY ISOLATOR The battery isolator switch is used to disconnect the battery from the machine electrics. The switch must be turned to the off position if any maintenance work is to be performed on the machine. Some machine systems perform shut down cycles after the engine stops. Wait until shut down cycles are complete before setting the battery isolator switch to the off position.
  • Page 19: Fuel Connections

    FUEL CONNECTIONS (WHERE FITTED) The optional 3-Way Fuel Valve allows the generator to be connected to feed and return to a remote bulk tank. The selection lever dictates if the engine will feed from either the base tank or bulk tank. This selection lever should be fully engaged in the chosen position.
  • Page 20: Lifting

    LIFTING The generating set should only be lifted using the designated lifting points or the fork pockets where provided. Do not lift the unit by the alternator or engine lifting eyes. These are designed only to carry the weight of the specific unit (engine or alternator) and not for the weight of the fully assembled generating set.
  • Page 21: Refuelling

    When filling with fuel, choose a well aired and ventilated area. Important: Consult your fuel supplier or JCB dealer about the suitability of any fuel you are unsure of. 1. Open the rear right door to get access to the fuel tank filler cap.
  • Page 22: Emergency Stops

    EMERGENCY STOPS A machine isolation button/emergency stop button is mounted externally on the canopy If pressed, all machine systems will stop completely. Use the emergency stop button in the case of an emergency or if the machine becomes unsafe and does not shutdown automatically. NOTE: Activation of either of the emergency stop buttons will put the generator into a fault mode.
  • Page 23: Maintenance Schedule

    MAINTENANCE SCHEDULE Interval (h) Calendar Equivalent Daily Weekly Six Months 1000 Yearly Service task can be completed by a competent operator. Details of how to complete the task are given in the operators manual We recommend that a Service Engineer completes the service task. Details of how to complete ☐...
  • Page 24: Service Checks

    SERVICE CHECKS Oil - Check (Level) Oil is toxic. If you swallow any oil, do not induce vomiting, seek medical advice. Used engine oil contains harmful contaminants which can cause skin cancer. Do not handle used engine oil more than necessary.
  • Page 25 SERVICE CHECKS Coolant - Check (Level) CAUTION! The cooling system is pressurised when the coolant is hot. When you remove the cap, hot coolant can spray out and burn you. Make sure that the engine is cool before you work on the cooling system. In most cases the generating set is supplied pre-filled with radiator coolant.
  • Page 26 SERVICE CHECKS Air Filter - Check (Condition) Engine performance and durability will be severely affected if the quality of the air intake is poor. A dirty and blocked air cleaner element will reduce the amount of air entering the combustion chamber which can cause engine mis-firing, black smoke and low output power.
  • Page 27 J C B Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP Tel: +4 4 1889 590312 Email: salesinfo@jcb.com Download the very latest information on this product range at: www.jcb.com The J C B logo is a registered trademark of J C Bamford Excavators Ltd. ©2009 J C B Sales.

This manual is also suitable for:

G40rs v

Table of Contents