Related Manuals for jcb G70RS
Summary of Contents for jcb G70RS
- Page 1 Quick Start Guide RS T4F Diesel Generator G70RS – G125RS EN - 9818/3700 ISSUE A 02/2020...
-
Page 2: Disclaimer
This machine should not be operated by any person who isn’t appropriately qualified or had the appropriate training. > Operation of this machine without periodic maintenance could cause it to malfunction. > For more information please contact your JCB Dealer. Please consult your manual for full information or consult your local dealer. -
Page 3: Table Of Contents
General checks ...........................9 Control panel ........................... 11 Battery isolator ..........................20 Multi voltage selection ........................21 Fuel connections ..........................22 Positioning ............................23 Lifting ...............................24 Emergency stops ..........................25 Maintenance schedule........................26 Service checks ..........................27 Your notes ............................30 RS T4F Diesel Generator | G70RS – G125RS... -
Page 4: Dimensions & Volumes
Dimensions and volumes Model G70RS G125RS 3 Phase – 480v – kW (prime power) 3 Phase – 480v – A 3 Phase – 208v – kW Single phase – 240v – kW Dimensions – inches (LxWxH) 126 x 43 x 83 126 x 43 x 83 Weight (operating) –... -
Page 5: Key Components
B Front left access door C Rear left access door D Front – exhaust system panel E Rear – air inlet panel F Rear right access door G Front right access door RS T4F Diesel Generator | G70RS – G125RS... - Page 6 Key components – generator Fig 2 Exhaust system B Engine C Skid D Camlock connections E Control panel F Power cable exit A Cooling filler access point B Bulkhead C Radiator D Battery E Voltage control rotary switch F Alternator G Fuel tank filler H DEF (Diesel Exhaust Fluid) tank filler J SCR (Selective Catalytic Reduction)
- Page 7 C Flywheel housing D Fuel filters – primary & secondary E ECU (Electronic Control Unit) F CCV (Crankcase Ventilation) filter G Engine oil filter H Engine oil filler J Engine dipstick K Throttle RS T4F Diesel Generator | G70RS – G125RS...
- Page 8 Key components – control panel Fig 4 A Panel mount buzzer G Automatic Voltage Regulator (AVR) B Analogue hour counter H Breaker C Digital controller J Test point D Connection box K Camlock connections 400A E Limit switch L Coolant heater and battery charger sockets F Din rail terminal Please consult your manual for full information or consult your local dealer.
-
Page 9: General Checks
Check fuel filter/water separator for presence of water or contaminants. > Make sure the alternator windings and assembly are not damp, or dirty. Failure to do so could result in damage to the alternator windings. RS T4F Diesel Generator | G70RS – G125RS... - Page 10 General checks If the windings are damp/dirty contact your Checks after running JCB Dealer to schedule a service. Ensure the electrical load is switched OFF before stopping the engine. > Make sure all the engine access doors are closed and secured.
-
Page 11: Control Panel
Confirm the selection on the screen. Back Go to the previous page. Auto Mode The controller automatically starts and stops the generator according to the system settings. No operator actions are needed. RS T4F Diesel Generator | G70RS – G125RS... - Page 12 Control panel – DEIF AGC 150 Item Function Silence Horn Turns off an alarm horn (if configured) and enters the alarm menu. Shortcut Menu Gives access to: Jump menu, mode selection, test and lamp test . Semi-Auto Mode The controller cannot automatically start, stop, connect or disconnect the generator. The operator can start, stop, connect or disconnect the generator.
- Page 13 Please refer to the operator Close the main circuit breaker. The generator manual for more detailed instructions. breaker LED will illuminate. The power available indicator lamp will illuminate. RS T4F Diesel Generator | G70RS – G125RS...
- Page 14 Control panel – DSE 7310 Fig 7 A Module display B Four configurable status LED (Light Emitting Diode) C Transfer to generator - manual mode only (not used) D Generator available LED E Start button F Alarm mute and lamp test G Generator breaker LED (not used) H Auto mode J Test mode (not used)
- Page 15 Used for navigating the instrumentation, event log and configuration screens. Used to silences the audible alarm in the controller, de-activates the audible alarm output (if configured) and illuminates all of the LED on the module’s facia as a lamp test function. RS T4F Diesel Generator | G70RS – G125RS...
- Page 16 Control panel – DSE 8610 Fig 8 A Module display B Four configurable status LED C Close generator D Generator available LED E Start button F Alarm mute and lamp test G Auto mode H Generator breaker LED J Manual mode K Stop/reset button L Selected mode indication LED M Open generator (manual mode...
- Page 17 Generator is on load, automatically ramps the load off the generator and then takes it off load (‘Close Generator Output’ becomes inactive). Further presses of the Open Generator button have no effect. RS T4F Diesel Generator | G70RS – G125RS...
- Page 18 Control panel – DSE Stand Alone Manual Operation Make sure the ‘power on’ LED is illuminated on the earth leakage trip and there is no Single generator, controlled manually through trip active. its generator controller. Load is monitored by the operator. Turn on the main power supply MCCB.
- Page 19 If the ‘stop/reset’ button is pressed again then generator will stop immediately. The Ready to load and generator available LED indicators will go off. Turn the battery isolator to ‘off’ position after the engine has stopped. RS T4F Diesel Generator | G70RS – G125RS...
-
Page 20: Battery Isolator
Battery isolator The battery isolator switch is used to disconnect the Get access to the isolator key. battery from the machine electrics. The switch must Turn the battery isolator key in the indicated be turned to the off position if any maintenance direction and remove. -
Page 21: Multi Voltage Selection
Please refer to the operator manual for detailed instructions including breaker protection settings. Fig 10 A Voltage control rotary switch B 480/277V 3Phase C 208/120V 3phase D 240/120V 1Phase RS T4F Diesel Generator | G70RS – G125RS... -
Page 22: Fuel Connections
Fuel connections (where fitted) The optional 3-Way Fuel Valve allows the NOTE: Always check the position of generator to be connected to feed and return the valve is correct before starting to a remote bulk tank. the machine to ensure the engine is The selection lever dictates if the engine will feed not starved of fuel. -
Page 23: Positioning
For temporary installations, the generator set can A Distance from wall = 1500mm B Air inlet rest on a well-levelled surface. For long-term C Air outlet installations, it is advisable to build a concrete base. RS T4F Diesel Generator | G70RS – G125RS... -
Page 24: Lifting
Lifting The generating set should only be lifted using NOTE: Always ensure that lifting the designated lifting points or the fork pockets equipment is rated to lift the total where provided. load. While the weight of the Do not lift the unit by the alternator or engine generator is provided on the rating lifting eyes. -
Page 25: Emergency Stops
This is normally achieved by pressing the STOP/RESET button. This can be clarified in the Control Panel section of your operators manual. Fig 15 RS T4F Diesel Generator | G70RS – G125RS... -
Page 26: Maintenance Schedule
Maintenance schedule Interval (h) Calendar equivalent Daily Weekly Six months 1000 Yearly Service task can be completed by a competent operator. Details of how to complete the task are given in the operators manual We recommend that a service engineer completes the service task. Details of how to complete the service task are given in the service manual Interval (Hours) Operation... -
Page 27: Service Checks
If not, a false low reading may be recorded which can cause the engine to be overfilled. Get access to the engine. Remove and clean the dipstick. Replace the dipstick. Remove the dipstick. RS T4F Diesel Generator | G70RS – G125RS... - Page 28 Service checks Coolant – Check (Level) Carefully loosen the radiator cap. Let any pressure escape before removing the cap. CAUTION! The cooling system is Remove the radiator cap. pressurised when the coolant is hot. When you remove the cap, Check the coolant level is flush with the top hot coolant can spray out and of the filler neck.
- Page 29 Check the dust value is securely attached Refer to the machine’s operator handbook to the air filter housing. for the air filter element removal and replacement procedures. Fig 17 A Outer Element B Inner Element RS T4F Diesel Generator | G70RS – G125RS...
-
Page 30: Your Notes
Your notes Please consult your manual for full information or consult your local dealer. - Page 31 Your notes RS T4F Diesel Generator | G70RS – G125RS...
- Page 32 They should not therefore be relied upon in relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may...