Safety Check; Functional Test; Checks Before The Initial Start-Up; Maintenance - HADEF 32/20EX Installation, Operating And Maintenance Instruction

Monorail trolley
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Inspections as above. Please observe the national rules and regulations and the instructions in this manual!
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a "qualified
person" before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a "licensed qualified person" before putting in operation.
An exception is "hoists ready for operation" acc. validated national regulations with EU-declaration of
conformity.
Definition "qualified person" (former expert)
A "qualified person" has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one's work.
Definition "licensed qualified person" (former approved expert)
A "licensed qualified person" has, due through special occupational training, knowledge about testing of the
material for one's work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one's work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
9

Safety check

Before putting into service initially or when putting back into service, it must be checked whether:
 All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
10

Functional test

10.1

Checks before the initial start-up

Trolley drive
 The open-lying teeth of the trolley drive must be lubricated.
Hand gear for hand geared trolley
 Ensure correct fit of the hand chain; it must not be twisted and must hang freely.
10.2
Functional test
Trolleys
Carefully move the trolley to the end positions and check the positions of the end stops.
11

Maintenance

11.1

General

All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
 Only "qualified persons" may do this work.
 Servicing and maintenance work must only be done when the hoist is not loaded.
 Records must be kept of all test results and measures taken.
11.2
Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
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5.52.693.01.01.00

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