Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
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Information Maintenance ..................19 11.1 General ..........................19 11.2 Monitoring ........................19 Inspection ..................20 12.1 Periodic checks ....................... 20 12.2 Inspection intervals ......................20 Service ....................21 Trouble ....................22 Remedy ..................... 23 ...
Information Information Pos: 5.2.1 /1_HADEF/1--INFORMATION/Allgemein/*Information*/01.Information @ 0\mod_1176734820982_52.docx @ 4653 @ @ 1 The products meet European Union requirements, in particular the EU Machine Directive (2006/42/EG). The entire company works acc. to a certified quality assurance system as per ISO 9001. The production of components at our work is subject to strict, intermediate checks.
Safety Safety Pos: 6.2.1 /1_HADEF/2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
Safety Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorisation for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions".
Safety Basic safety measures Observe installation-, operation and maintenance instruction. Take notice of caution notes at units and in the manual Observe safety distances. Take care for a free view on the load. Only use the hoists appropriately. The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be moved.
Transport and Storage Transport and Storage Pos: 7.2 /1_HADEF/---ALLGEMEIN/Hinweise/VORSICHT - Transport, Lagerung: nicht sachgemäß - keine Haftung @ 0\mod_1176819827794_52.docx @ 4910 @ @ 1 CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage.
Description Description Pos: 8.2.1.1 /1_HADEF/4--BESCHREIBUNG/Allgemein/Anwendungsbereiche/1.Anwendungsbereiche - Alle (außer 380) @ 2\mod_1291022296255_52.docx @ 17584 @ @ 1 Areas of application The devices must be as far as possible installed in a covered room. If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct sunshine, dust, etc.
Installation Installation Pos: 10.2.1 /1_HADEF/6--MONTAGE/Allgemein/01.APK+800 @ 2\mod_1286346968854_52.docx @ 15820 @ @ 1 Assembly depends on the local environment. The crane must be secured against movement and collapsing. Do not use the crane structure to step on it. Pos: 10.3.1 /1_HADEF/6--MONTAGE/Krane/800/01 Grundsätzliches @ 3\mod_1373550078517_52.docx @ 26990 @ @ 1 General The beam must be adjusted horizontally and beam supports of the side constructions must be adjusted vertically.
Installation Disassembly The trolley and possible hoists suspended must be taken down before disassembly of the crane. Disassembly is carried out in reverse order to the assembly. Pos: 10.4 /1_HADEF/6--MONTAGE/Werkzeuge/APK+800 @ 2\mod_1286365097194_52.docx @ 15844 @ @ 1 Tools Special tools are not required. Size Tool misc.
Operation Operation Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.docx @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.
Commissioning Commissioning Pos: 12.2.1.1 /1_HADEF/9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.docx @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 12.2.1.2 /1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.docx @ 5319 @ @ 1 NOTICE!
Safety check Safety check Pos: 13.2 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.docx @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 14.1 /1_HADEF/11-FUNKTIONSPRÜFUNG/*Ü1*/#.
Functional test Functional test Pos: 14.2.1 /1_HADEF/11-FUNKTIONSPRÜFUNG/Funktionsprüfung/800 @ 3\mod_1373888992870_52.docx @ 27046 @ @ 1 10.1 Checks before initial start-up Design Check all screws and safety connections Stability Make sure the ground is plain and nonskid. 10.2 Functional test Wheel brakes (as option) Check the function of the wheel brakes.
Maintenance Maintenance Pos: 15.2.1 /1_HADEF/12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.docx @ 469 @ @ 1 11.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded.
Inspection Inspection Pos: 16.2 /1_HADEF/13-PRÜFUNG/Wiederkehrende Prüfung/01.Wiederkehrende Prüfung @ 0\mod_1175675257580_52.docx @ 3164 @ @ 1 12.1 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives).
Service Service Pos: 17.2 /1_HADEF/14-WARTUNG/Krane/APK+800/AKP+800 @ 2\mod_1286374384110_52.docx @ 15909 @ @ 1 The cranes are nearly maintenance-free. For movable cranes, maintenance of the wheels must be effected, the wheels must be cleaned. Pos: 18.1 /1_HADEF/15-STÖRUNG/*Ü1*/#. Kapitel - Störung @ 0\mod_1172648295608_52.docx @ 413 @ @ 1 5.52.800.00.01.00...
Trouble Trouble Pos: 18.2.1 /1_HADEF/15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.docx @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used.
Remedy Remedy Pos: 19.2 /1_HADEF/16-ABHILFE/Krane/02.Tabelle - 800 @ 3\mod_1373890281009_52.docx @ 27089 @ @ 1 Problem Cause Remedy remove the obstacle Obstacle on the beam Trolley is hardly to move Examine the crane, have it repaired by an deformation in the construction authorised workshop if necessary the crane is hardly to move wheel brake is locked...
Decommissioning Decommissioning Pos: 20.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 20.3 /1_HADEF/17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.
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