Hisense AHM-044HCDSAA Service Handbook

Hisense AHM-044HCDSAA Service Handbook

Air-to-water heat pump
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Qingdao Hisense Hitachi Air-conditioning Systems Co.,Ltd.
Add.: No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China
http://www.hisense-vrf.com E-mail: export@hisensehitachi.com
Specifications in this catalogue are subject to change without notice, in order that Hisense may
bring the latest innovations to their customers.
TCY12021017A
AIR-TO-WATER HEAT PUMP
Technical, Installation
and Service Handbook
Hi-Therma
SERIES
BASIC MODELS
AHM-044HCDSAA
AHM-060HCDSAA
AHM-080HCDSAA
AHW-044HCDS1
AHW-060HCDS1
AHW-080HCDS1
AHZ-044HCDS1
AHZ-080HCDS1
TCY12021017A
Date: Dec. 2021

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Summary of Contents for Hisense AHM-044HCDSAA

  • Page 1 Qingdao Hisense Hitachi Air-conditioning Systems Co.,Ltd. Add.: No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China http://www.hisense-vrf.com E-mail: export@hisensehitachi.com Specifications in this catalogue are subject to change without notice, in order that Hisense may bring the latest innovations to their customers. TCY12021017A TCY12021017A Date: Dec.
  • Page 3 English and the translated versions, the English version shall prevail. Español Las especificaciones de este manual están sujetas a cambios sin previo aviso a fin de que Hisense pueda ofrecer las últimas innovaciones a sus clientes. La versión en inglés es la original, y las versiones en otros idiomas son traducciones de la inglesa. En caso de dis- crepancias entre la versión inglesa y las versiones traducidas, prevalecerá...
  • Page 4 IMPORTANT NOTICE C A U T I O N This product shall not be mixed with general house waste at the end of its life and it shall be retired according to the appropriate local or national regulations in an environmentally correct way. Due to the refrigerant, oil and other components contained in heat pump, its dismantling must be done by a professional installer according to the applicable regulations.
  • Page 5 IMPORTANT NOTICE TECHNICAL PARAMETERS English Following Regulation EU No. 517/2014 on Certain Fluorinated Greenhouse gases, it is mandatory to fill in the label attached to the unit with the total amount of refrigerant charged on the installation. Do not vent R32 into the atmosphere: R32 are fluorinated greenhouse gases covered by the Kyoto protocol global warming potential (GWP) R32 = 675. Tn of CO equivalent of fluorinated greenhouse gases contained is calculated by indicated GWP * Total Charge (in kg) indicated in the product label and divided by 1000.
  • Page 6 IMPORTANT NOTICE English (Only when using R32) WA R N U N G wA R N I N g Dieses auf dem Gerät angezeigte Symbol zeigt an, dass das Gerät ist mit dem R32 geruchlosen brennbaren Kältemittel mit niedriger BURST HAZARD Brenngeschwindigkeit gefüllt (Klasse A2L gemäß...
  • Page 7 IMPORTANT NOTICE Alle onderhoudskranen moeten volledig gesloten zijn na het Av v E R T E N z A pompen. Questo simbolo visualizzato sull’unità indica che ci sono informazi- oni rilevanti incluse nel Manuale d’uso e/o nel Manuale di Installazi- WA A R S C H U W I N G one.
  • Page 8 Within the policy of continuous improvement of its • by control of flammable material. products, Hisense reserves the right to make changes at Checking for presence of refrigerant • any time without prior notification and without being...
  • Page 9 IMPORTANT NOTICE - Intrinsically safe components are the only types that can - The ventilation machinery and outlets are operating be worked on while live in the presence of a flammable adequately and are not obstructed. atmosphere. - If an indirect refrigerating circuit is being used, the - Replace components only with parts specified by the secondary circuit shall be checked for the presence of refrigerant.
  • Page 10 IMPORTANT NOTICE Charging procedures • - When the cylinders have been filled correctly and the - Ensure that contamination of different refrigerants does process completed, make sure that the cylinders and the not occur when using charging equipment. Hoses or lines equipment are removed from site promptly and all isolation shall be as short as possible to minimise the amount of valves on the equipment are closed off.
  • Page 11 IMPORTANT NOTICE 2 SAFETY Symbol Explanation Before installation, read the installation and 2.1 APPLIED SYMBOLS operation manual, and the wiring instruction sheet. Before performing maintenance and service tasks, • During normal heat pump system design work or unit read the service manual. installation, greater attention must be paid in certain For more information, see the Technical, Installation situations requiring particular care in order to avoid damage...
  • Page 12 IMPORTANT NOTICE • If the supply cord is damaged, it must be replaced by the • Means for disconnection from the supply mains, which have a manufacturer, its service agent or similarly qualified persons in contact separation in all poles that provide full disconnection order to avoid a hazard.
  • Page 13: Table Of Contents

    CONTENT General information General information Summary of operations General data Key Parameter ERP performance data for space heating Cooling mode application (EN 14825) Component data Electrical data Safety and control Device Capacity and selection data Hi-Therma Split Hi-Therma Monobloc Correction factors Acoustic characteristic curves Considerations Sound pressure level...
  • Page 14: General Information

    1.1 General information Hisense R32 Hi-Therma series units produce heating and domestic hot water like any oil or gas boiler, but transforming renewable energy from the outside air into heat. Air to water heat pumps extract the free energy present in the air, which is enough to heat a home up to a comfortable temperature, even on the coldest winter day.
  • Page 15 General information 1.1.2 Line-Up of Hi-Therma Monobloc Hi-Therma Monobloc is a monobloc air to water heat pump system composed by only a special outdoor unit, which carries out the function of an air-to-water heat pump. This results in an excellent solution when installation space available is limited. Hi-Therma Monobloc is designed to be installed outdoors, in any kind of dwelling (house, apartment, villa…), whether in a new construction or in an existing building.
  • Page 16: Summary Of Operations

    General information 1.2 Summary of operations Space heating Hi-Therma units are factory-supplied ready for space heating operation. Different heating installation configurations can be selected, providing a comfortable atmosphere all year long, even in the coldest climates: The air to water heat pump is sized to provide 100% of the heating requirements on the coldest day the year.
  • Page 17: General Data

    General data 2. General data 2.1 Key Parameter 2.1.1 Hi-Therma Split The heating capacity tables show the capacity and performance data in integrated values (with defrost correction factor included). ● The nominal heating and cooling capacities are based on the EN 14511 standard: Piping length: 7.5 meters;...
  • Page 18 Working range (DHW) Tank water temperature °C 30~55(75*4) Model 44(2.0 HP) 60(2.5 HP) 80(3.0 HP) Indoor Unit Type AHM-044HCDSAA AHM-060HCDSAA AHM-080HCDSAA Power Supply 220-240V~50Hz Nominal water flow IWT: 30 °C / OWT: 35 °C ΔT: 5 °C 0.77 1.03 1.38...
  • Page 19 General data 2.1.2 Hi-Therma Monobloc The heating capacity tables show the capacity and performance data in integrated values (with defrost correction factor included). Keywords: ● COP: Coefficient of performance ● EER: Energy efficiency ratio ● DB: Dry bulb(°C); WB: Wet bulb (°C) OAT: Outdoor ambient temperature IWT: Inlet water temperature OWT: Outlet water temperature...
  • Page 20 General data Condenser Fan Quantity —— Air Flow Rate m3/h 2700 2700 Minimum piping length —— —— Maximum chargeless piping length —— —— Maximum piping length —— —— Height difference between OU and IU (higher OU / lower OU) —— ——...
  • Page 21: Erp Performance Data For Space Heating

    2.2.1 ERP data - Hi-Therma Split 44 (2.0 HP) 60 (2.5 HP) 80 (3.0 HP) Model Outdoor unit AHW-044HCDS1 AHW-060HCDS1 AHW-080HCDS1 Indoor unit AHM-044HCDSAA AHM-060HCDSAA AHM-080HCDSAA Water outlet temperature 35°C 55°C 35°C 55°C 35°C 55°C Air to water heat pump...
  • Page 22 General data 2.2.2 ERP data - Hi-Therma Monobloc 44 (2.0 HP) 80 (3.0 HP) Model Outdoor unit AHZ-044HCDS1 AHZ-080HCDS1 Water outlet temperature 35°C 55°C 35°C 55°C Air to water heat pump Heat pump combination heater Low temperature heat pump Complementary heater Outdoor side heat exchanger Air to Water of chiller...
  • Page 23: Cooling Mode Application (En 14825)

    2.3.1 Cooling data- Hi-Therma Split 44 (2.0 HP) 60 (2.5 HP) 80 (3.0 HP) Model Outdoor unit AHW-044HCDS1 AHW-060HCDS1 AHW-080HCDS1 Indoor unit AHM-044HCDSAA AHM-060HCDSAA AHM-080HCDSAA Water outlet temperature 7°C 18°C 7°C 18°C 7°C 18°C Outdoor side heat exchanger of chiller...
  • Page 24: Component Data

    General data 2.4 Component data 2.4.1 Hi-Therma Split MODEL 44 (2.0HP) 60 (2.5HP) 80 (3.0HP) Heat exchanger Type Multi-way cross-flow finned tube type Material Copper Tube Outer diameter Rows Number of tubes in the heat exchanger Heat Exchanger Material Aluminium Pitch 1.40 Max.
  • Page 25 General data Model 44 (2.0HP) 60 (2.5HP) 80 (3.0HP) Type Brazed plate Material Stainless steel Transfer fluids R32 - H Water heat Quantity exchanger Internal refrigerant volume 0.53 0.53 0.72 Internal water volume 0.54 0.54 0.72 Insulation material Model PARA RS15/7.0 Type Inverter Control...
  • Page 26 General data 2.4.2 Hi-Therma Monobloc MODEL AHZ-044HCDS1 AHZ-080HCDS1 Heat exchanger Type Multi-way cross-flow finned tube type Material Copper Tube Outer diameter Rows Outdoor Number of tubes in the heat exchanger Heat Exchanger Part Material Aluminium Pitch 1.40 Max. operating pressure 4.15 Max.
  • Page 27 General data MODEL AHZ-044HCDS1 AHZ-080HCDS1 Type Brazed plate Material Stainless steel Transfer fluids R32 - H 2O Water heat exchanger Quantity Internal refrigerant volume 0.53 0.72 Indoor Internal water volume 0.54 0.72 Part Insulation material Model Para 25-130/9-87/IPWM1-3 Type Inverter Control Power supply 1~ 230V 50Hz...
  • Page 28: Electrical Data

    Unit capacity: 100% at maximum operating conditions. The power supply cables must be sized to cover this maximum current value. Specifications in these tables are subject to change without notice in order that Hisense may bring the latest innovations to their customers.
  • Page 29: Safety And Control Device

    General data 2.6 Safety and control Device Compressor protection The compressor is protected by the following devices and their combinations. (1) High pressure switch: This switch cuts out the operation of the compressor when the discharge pressure exceeds the setting. (2) Electromagnetic heating: This band heater protects against the oil carry-over during the cold starting, as the band heater is energized while the compressor is stopped.
  • Page 30 General data 2.6.2 Hi-Therma Monobloc MODEL AHZ-044/080HCDS1 Automatic reset, non-adjustable Pressure switches (Each one for each compressor) Cut-out 4.4±0.15 High Cut-in 3.40±0.2 Cut-out 0.05±0.03 For compressor Cut-in 0.15±0.03 Fuse capacity on PCB6 (F201) 1~ 230V 50Hz CCP timer Non adjustable Setting time MODEL AHZ-044/080HCDS1...
  • Page 31: Capacity And Selection Data

    Capacity and selection data 3. Capacity and selection data 3.1 Hi-Therma Split 3.1.1 Maximum heating capacity table (kW) (Integrated) Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 3.64 2.35...
  • Page 32 Capacity and selection data Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 3.92 2.31 4.39 2.31 5.38 2.20 5.92 1.93 6.10 1.78 4.82...
  • Page 33 Capacity and selection data Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 6.39 1.63 6.68 1.41 6.73 1.40 6.74 1.36 7.25 1.50 7.54 1.32 7.60 1.29 7.66...
  • Page 34 Capacity and selection data 3.1.2 Maximum cooling capacity table (kW) Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 7.85 0.94 7.65 0.96 7.24...
  • Page 35: Hi-Therma Monobloc

    Capacity and selection data 3.2 Hi-Therma Monobloc 3.2.1 Maximum heating capacity table (kW) (Integrated) Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 3.64 2.35...
  • Page 36 Capacity and selection data Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 3.92 2.31 4.39 2.31 5.38 2.20 5.92 1.93 6.10 1.78 4.82...
  • Page 37 Capacity and selection data Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 6.39 1.63 6.68 1.41 6.73 1.40 6.74 1.36 7.25 1.50 7.54 1.32 7.60 1.29 7.66...
  • Page 38 Capacity and selection data 3.2.2 Maximum cooling capacity table (kW) Ambient temperature (ºC DB) Water outlet CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) CAP (kW) IPT (kW) temp (ºC) 7.85 0.94 7.65 0.96 7.24...
  • Page 39: Correction Factors

    Capacity and selection data 3.3 Correction factors 3.3.1 Piping length correction factor The correction factor is based on the equivalent piping length in metres (EL) and the height difference between outdoor unit and indoor unit in metres (H). H: Height difference between indoor unit and outdoor unit (m). - H>0: Outdoor unit is placed higher than indoor unit (m).
  • Page 40: Acoustic Characteristic Curves

    Acoustic characteristic curves 4. Acoustic characteristic curves 4.1 Considerations 1. Distance of the unit from the measuring point, as shown in the figure below. 2. The data is measured in an anechoic chamber, so reflected sound should be taken into consideration when installing the unit.
  • Page 41: Sound Pressure Level

    Acoustic characteristic curves 4.2 Sound pressure level AHW-044HCDS1 AHW-060HCDS1 NC-70 NC-70 NC-65 NC-65 NC-60 NC-60 Heating Heating NC-55 NC-55 Cooling Cooling NC-50 NC-50 NC-45 NC-45 NC-40 NC-40 NC-35 NC-35 NC-30 NC-30 NC-25 NC-25 NC-20 NC-20 NC-15 NC-15 Central frequency(cycle per second) Central frequency(cycle per second) AHW-080HCDS1 AHZ-044HCDS1...
  • Page 42: Working Range

    Working range 5. Working range 5.1 Power supply working range Nominal power supply Single phase: 220-240V~ 50Hz Operating voltage Between 90 and 110% of the nominal voltage. Starting voltage Always higher than 85% of the nominal voltage. 5.2 Temperature working range Model 2.0HP 2.5HP...
  • Page 43 Working range 5.2.2 DHW 5.2.3 Swimming pool...
  • Page 44 Working range 5.2.4 Space cooling...
  • Page 45: Hydraulic Working Range

    Working range 5.3 Hydraulic working range 5.3.1 Hydraulic data ● Hi-Therma Split Model 2.0HP 2.5HP 3.0HP Minimum water flow rate (*1) Maximum water flow rate (*1) Minimum installation water volume Minimum allowable water pressure Maximum allowable water pressure ● Hi-Therma Monobloc Model 2.0HP 3.0HP...
  • Page 46 Working range 5.3.2 Pump performance curves Split 44(2.0HP) / 60(2.5HP) 80(3.0HP) External External Static Static pressure pressure Internal Internal pressure pressure drop Water flow(m 3 /h) Water flow(m 3 /h) 10.0 10.0 External Externa Static Static Internal pressure Internal pressure pressure pressure drop drop...
  • Page 47: General Dimensions

    General dimensions 6. General dimensions 6.1 Hi-Therma Split Indoor Unit 6.1.1 Dimensional data of Hi-Therma Split Indoor Unit...
  • Page 48 General dimensions 6.1.2 Structure of Hi-Therma Split Indoor Unit...
  • Page 49: Hi-Therma Split Outdoor Unit

    General dimensions 6.2 Hi-Therma Split Outdoor Unit 6.2.1 Dimensional data of Hi-Therma Split Outdoor Unit ole for Condensate drain(2-φ24) 4× Hole for Anchor Bolt M12 . erminal cables transmitting cables Liquid stop valve Gas stop valve...
  • Page 50 General dimensions 6.2.2 Structure of Hi-Therma Split Outdoor Unit Mark Part Name Fan Motor Propeller Fan Electrical Box Compressor Discharge Gas Thermistor (Td) Compressor Gas Stop Valve Liquid Stop Valve Terminal Board for Power Supply (TB1) Terminal Board for Transmission (TB2) High Pressure Switch (PSH) 4-way Reversing Valve and Coil Low Pressure Switch (PSL)
  • Page 51: Hi-Therma Monobloc

    General dimensions 6.3 Hi-Therma Monobloc 6.3.1 Dimensional data of Hi-Therma Monobloc...
  • Page 52 General dimensions 6.3.2 Structure of Hi-Therma Monobloc...
  • Page 53: Refrigerant Cycle And Hydraulic Circuit

    Refrigerant cycle and hydraulic circuit 7. Refrigerant cycle and hydraulic circuit 7.1 Hi-Therma Split...
  • Page 54 Refrigerant cycle and hydraulic circuit 7.2 Hi-Therma Monobloc...
  • Page 55: Installation

    Within the policy of continuous improvement of its products, Hisense reserves the right to make changes at any time without prior notification and without being compelled to introducing them into products previously sold. This ●...
  • Page 56 Installation 8.1.2.2 ADDITIONAL INFORMATION ABOUT SAFETY ● Without reading the installation manual, do not carry out refrigerant piping connection, water piping connection and ● DO NOT CONNECT THE POWER SUPPLY TO THE INDOOR wiring connection. UNIT PRIOR TO FILLING THE SPACE HEATING CIRCUIT ●...
  • Page 57 If this is not the case, contact with your dealer. (EQU.1) = (m /(2.5*LFL^ (5/4) ● Hisense pursues a policy of continuous improvement in ● : Minimum installation area of an Indoor unit for a given product design and performance. The right is therefore refrigerant charge m (kg) and considering the installation reserved to vary specifications without notice.
  • Page 58 Installation ● Install the unit in a place where in case of water leakage, any damage to the installation space cannot ● Do not charge OXYGEN, ACETYLENE, or other flammable be produced. and poisonous gases into the refrigerant because an explosion ●...
  • Page 59 Installation 8.1.4.2 FACTORY-SUPPLIED INDOOR UNIT COMPONENTS Accessory Image Qty. Remarks For hanging the unit on the Wall support wall Six gaskets for each connections between the Gasket indoor unit and shutoff valves (inlet/outlet) Connect at the water inlet/ Shut-off valve outlet of indoor unit, used (G1”) to shut off the water flow.
  • Page 60 Installation 8.1.5 GENERAL DIMENSIONS Unit: mm 8.1.5.1 SERVICE SPACE >70 >70 H: 1200~1500 mm Recommended unit height for proper access to the controller. h: 350 mm Minimum unit height for installing the shut-off valves and the first bending pipe line. 8.1.5.2 DIMENSIONAL DATA...
  • Page 61: Installation Of Hi-Therma Split Outdoor Unit

    Installation 8.1.6 Installation of Hi-Therma Split Indoor Unit 2. Remove the front panel. 8.1.6.1 MAIN PARTS (DESCRIPTIONS) 2 Push the front panel forward, disengage the snap, and front panel can be removed. Part Indoor unit front panel Indoor unit surrounding panel Master controller &...
  • Page 62 Installation 8.1.6.2.3 Hanging the master controller The master controller can be hung on the handle of the electrical box cover. Unscrew The electrical box cover can be turned about 160°. 4 The electrical box can be turned about 88°. Take care with the electrical box components in order to avoid damaging.
  • Page 63 Installation 8.1.6.3 WALL MOUNTING Installation procedure 1 Wall mounting procedure 2 Water piping connection 3 Drain pipes connection 4 Refrigerant piping connection 5 Power and transmission wiring connection 6 Cover assembly 7 Test and check Wall mounting procedure Make sure the wall has adequate strength to hang weight of the indoor unit. 1.
  • Page 64 Installation 3. Fix the indoor unit to the wall support using the two M5 bolts (factory-supplied accessory). all support indoor unit...
  • Page 65 Installation 8.1.7 PIPING WORK ● Location of Refrigerant and Water Pipeline are shown Make sure that refrigerant piping installation complies with below. the legislation EN378 and local legislation. 8.1.7.1 GENERAL NOTES BEFORE PERFORMING PIPING WORK ● Prepare locally-supplied copper pipes. ●...
  • Page 66 Installation (2) Install shut-off valves (3) Additional water strainer A shut-off valve and a shut-off valve with filter are provided with the unit. For convenience of repair and maintenance, install the shut-off valve with filter on water ● Provide a 50 mesh or more water strainer at the water inlet inlet pipe and the shut-off valve on water outlet pipe of side of water piping.
  • Page 67 Installation 8.1.8 SPACE HEATING AND DHW ● A water check valve (15) with a shut-off valve (16) must be connected to the water filling point when filling the 8.1.8.1 ADDITIONAL HYDRAULIC NECESSARY water circuit. The check valve acts as a safety device to ELEMENTS protect the installation.
  • Page 68 Installation ● When the unit is stopped during shut-off periods and the ambient temperature is very low, the water inside the pipes and the circulating pump may freeze, The discharge pipe should always be open to the atmosphere, free thus damaging the pipes and the water pump. In of frost and in continuous slope to the down side in case that water these cases, the installer shall ensure that the water leakage exists.
  • Page 69 Installation 8.1.8.3 WATER FILLING (8) If a little quantity of air is still remaining in the water circuit, it will be removed by the automatic air purge (1) Check that a water check valve (field supplied) with valve of the unit during the first hours of operation. Once a shutoff valve (field supplied) is connected to the the air in the installation has been removed, a reduction water filling point (water inlet connection) for filling the...
  • Page 70 Installation (9) Check Water Volume: ● The process of calculating allowed maximum water The unit has a built-in 8L expansion vessel, and default volume in whole circulation is: initial pressure is 1 bar. To ensure the unit works Calculate maximum water volume corresponding to initial normally, the initial pressure of expansion vessel should pressure Pg by using maximum water volume curve as be adjusted according to the circulated water volume.
  • Page 71 Installation 8.1.8.4 DHW TANK SELECTION AND INSTALLATION - Calculation of T: The temperature of the DHW tank refers to the temperature of the accumulated water inside the tank, prior to operation. This temperature is usually between 45 °C and 65 °C. It has ●...
  • Page 72 Installation 3 Structural Drawings For different storage capacity, the structural design of the The typical structure of the DHW tank is shown as below (only DHW tank may be different. The parameters of the typical for example): structure shown in the left are recommended as follows: Recommended Ref.
  • Page 73 Installation 8.1.8.4.2 Safety device ● Temperature Protection Switch / Temperature fuse (THe1) is connected in the DHW electric heater power 1 Temperature pressure valve supply circuit, which can directly cut off the power A temperature pressure valve which fit with local national supply of DHW electric heater when DHW temperature requirements should be installed together with DHW tank to exceeds the protection value.
  • Page 74 Installation 8.1.8.5 WATER CONTROL It is necessary to analyse the quality of water by checking ● DHW tank supplies hot water from tap water. Domestic hot pH, electrical conductivity, ammonia ion content, sulphur water is only used when tap water is connected. content, and others.
  • Page 75: Electrical And Control Settings

    Installation 8.1.9 Electrical and control settings 8.1.9.1 General check (1) Ensure all electrical apparatus used on site (power switch, circuit breaker, lead, conduit and terminal board) are selected according to technical manual and national and local codes. Wiring must be made according to national and local codes. (2) Check voltage is within rated voltage ±...
  • Page 76: Wiring

    Installation 8.1.9.2 WIRING 1. The electrical box inner wiring and wire fixing shall be operated as shown below. All wires shall be firmly fixed with fixing clamps, and ensure that each wire is reliably grounded. All wires shall be firmly fixed with fixing clamps, and ensure that each wire is reliably grounded.
  • Page 77 Installation 2. The wiring route outside electrical box, as below. The clamp for wiring 3. All wires enter the unit. Electric wire goes into the indoor unit The clamp for wiring...
  • Page 78: Terminal Board Connections

    Installation 8.1.9.3 TERMINAL BOARD CONNECTIONS 8.1.9.3.1 Indoor / outdoor transmission wiring ● The transmission is wired to terminals 1-2. ● The shielding layer shall be grounded. Indoor unit Outdoor unit TB4 on PCB4 Fixed clamps Shielded cable ● Use twist pair wires (0.75 mm²) for transmission wiring between outdoor unit and indoor unit. The wiring must consist of 2-core wires (Do not use wire with more than 3 cores).
  • Page 79 Installation 8.1.9.3.3 Wiring of DHW The electric heater of the DHW tank needs to meet the relevant Electrical wiring must be performed by professional technician requirements of local laws and regulations. It is necessary to protect according to national regulations. it through a temperature fuse and a temperature protection switch.
  • Page 80: Optional Indoor Unit Wiring (Accessories)

    Installation 8.1.9.4 OPTIONAL INDOOR UNIT WIRING (ACCESSORIES) Inputs and outputs printed on the board are the setting before shipment options. By means of the master controller, some other inputs and output functions can be configured and used.
  • Page 81 Installation Input - Setting before shipment Mark Description Default settings Available input codes Terminals Specification i - 08 i - 00~17 I1, L1 Closed/Open Input 1 (Demand ON/OFF 1) (Except i - 07/12) on TB3 220-240V ~ 50/60Hz i - 13 i - 00~17 I2, +12V Input 2...
  • Page 82 Installation Input - All input codes descriptions: Input codes Mark Description i - 00 No Function This function must be used to stop or limit the heat pump and Auxiliary electric heater when restricted by Electric company. It allows an external Smart switch device to switch Smart Act./ off or reduce consumption of the heat pump and Auxiliary electric heater during time of i - 02...
  • Page 83 Installation Output - Setting before shipment Mark Description Default settings Available output codes Terminals Specification L2, N6 Power supply ON/OFF on TB3 o - 01 o - 00 ~ 29 Output 1 220-240V ~ 50/60Hz (3WV SWP) (Except o - 02/08/17/21) Max.
  • Page 84 Installation Output - All output codes descriptions: Output codes Mark Description o - 00 No Function In case of combining Unit with swimming pool, this output is used to drive 3-way valve diverting o - 01 3WV SWP to the swimming pool heat exchanger. Output ON signal when swimming pool function is operating.
  • Page 85 Installation Auxiliary sensor - Setting before shipment Mark Description Default settings Available auxiliary sensor codes Auxsensor 1 a - 01 (Tow3) a - 00 ~ 13 Auxsensor 2 a - 03 (Tsolar) a - 00 ~ 13 Auxsensor 3 a - 02 (Tswp) a - 00 ~ 13 Auxsensor 4 a - 05 (Tow2)
  • Page 86: Setting Of Dip Switches On Pcb1

    Installation 8.1.9.5 SETTING OF DIP SWITCHES ON PCB1 Water pump mode when Thermo OFF ON: Operate constantly OFF: Operate periodically ● The mark “■” indicates the dip switches positions. ● No mark “■” indicates pin position is not affected. Manual emergency setting ●...
  • Page 87 Installation 8.1.10 TEST RUN ● The unit starts only when all check points are cleared up. ● Pay attention when system is running: NEVER operate the unit without careful inspection. (A) Do not touch any parts of discharge pipelines, because the 8.1.10.1 CHECKLIST BEFORE TEST RUN discharge temperature of compressor can be more than 90°C.
  • Page 88 ● Within the policy of continuous improvement of its that the conditions within the area have been made safe products, Hisense reserves the right to make changes by control of flammable material. at any time without prior notification and without being ●...
  • Page 89 Installation - The ventilation machinery and outlets are operating - Intrinsically safe components are the only types adequately and are not obstructed. that can be worked on while live in the presence of a - If an indirect refrigerating circuit is being used, the flammable atmosphere.
  • Page 90 Installation ● Charging procedures ● Labelling - Ensure that contamination of different refrigerants - Equipment shall be labelled stating that it has been does not occur when using charging equipment. Hoses decommissioned and emptied of refrigerant. The label or lines shall be as short as possible to minimise the shall be dated and signed.
  • Page 91 Installation 8.2.2 SAFETY Symbol Explanation 8.2.2.1 APPLIED SYMBOLS Before installation, read the installation and ● During normal heat pump system design work or unit operation manual, and the wiring instruction sheet. installation, greater attention must be paid in certain Before performing maintenance and service tasks, situations requiring particular care in order to avoid read the service manual.
  • Page 92 Installation ● Means for disconnection from the supply mains, which ● If the supply cord is damaged, it must be replaced by the have a contact separation in all poles that provide full manufacturer, its service agent or similarly qualified persons in disconnection under overvoltage category III conditions, order to avoid a hazard.
  • Page 93 ● Be aware that the R32 refrigerants does not contain included. If this is not the case, contact your distributor. an odour. ● Hisense pursues a policy of continuing improvement in design and performance of products. The right is therefore reserved to vary specifications without notice.
  • Page 94 Installation 8.2.4 TRANSPORTATION AND HANDLING 8.2.5 BEFORE OPERATION Transport the product as close to the installation location as possible before unpacking. ● When the system is started after a shut-off longer that approximately 3 months, it is recommended to check the system by your service contractor.
  • Page 95 Installation 8.2.6 GENERAL DIMENSIONS Unit: mm...
  • Page 96 Installation 8.2.7 UNIT INSTALLATION ● Install the unit with sufficient clearance around it for ● Install the unit in the shade or not exposed to direct sunshine operation and maintenance. Install the unit where good or direct radiation from high temperature heat source. ventilation is available.
  • Page 97 Installation a) In case of front side and either of the sides are open (single unit) ≤ ≤ ≥ ≤ e) In case that front side and either of the sides are open (serial units) ≤ ≤ ≥ ≤ ≥ ≤...
  • Page 98 Installation 8.2.7.2 INSTALLATION PLACE PROVISION ● Secure the outdoor unit with the anchor bolts. ● The whole of the base of the outdoor unit should be installed on a foundation. When using vibration-proof Air Flow Direction mat, it should also be positioned in the same way. When installing the outdoor unit on a field-supplied frame, use metal plates to adjust the frame width for stable installation as shown in figure.
  • Page 99 Installation 8.2.7.3 DRAIN PIPING 8.2.8 REFRIGERANT PIPING WORK When the base of the outdoor unit is temporarily utilized as a drain receiver and the drain water in it is discharged, one Make sure that refrigerant piping installation complies with drain nozzle is needed. the legislation EN378 and local legislation.
  • Page 100 Installation 8.2.8.2 PIPING SIZE ● The pipe between outdoor unit and indoor unit ● Outdoor unit Total Piping length Capacity Gas pipe(mm) Liquid pipe(mm) Stop valve(mm) L(m) Gas Pipe Liquid Pipe 5≤ L <10 Φ9.53 Φ12.7 Φ12.7 Φ6.35 (2.0HP) 10≤ L ≤40 Φ6.35 5≤...
  • Page 101 Installation 8.2.8.3 PIPING CONNECTION 8.2.8.3.1 OUTDOOR UNIT STOP VALVE 1. Take the piping cover away from the unit. Stop valve Spindle Type (liquid) Stop valve (gas) ① Spindle valve ② Flare nut ③ Cap ④ Check joint Closed upon factory shipping Piping cover Check joint 2.
  • Page 102 Installation 8.2.8.4 AIR-TIGHTNESS TEST 1. Connect the manifold gauge using charging hoses with a nitrogen cylinder to the check joint of the gas stop valve. ● When the spindle cap for stop valve is removed, the gas Apply nitrogen gas pressure of 4.15MPa. accumulated at O-ring or screws is released and may make 2.
  • Page 103 Installation 8.2.8.6.1 MINIMUM FLOOR AREA REQUIREMENTS ● The following chart and table shows the minimum floor ● Do not charge OXYGEN, ACETYLENE, or other flammable area (A min ) required for the installation of an indoor unit and poisonous gases into the refrigerant because an explosion from a refrigerant system containing a certain refrigerant can occur.
  • Page 104 Installation 8.2.9 ELECTRICAL WIRING ● Keep a distance between each wiring terminal and attach 8.2.9.1 GENERAL CHECK insulation tape or sleeve as shown in the figure. ● Make sure that the following conditions related to power supply installation are satisfied. Ensure that the power supply voltage is within ±10% of the rated voltage and the earth wire is connected.
  • Page 105 Installation The electrical wiring connection between the outdoor unit and the indoor unit is shown in figure below: unit cable cable cable 8.2.9.3 ELECTRICAL WIRING CONNECTION FOR OUTDOOR UNITS The electrical wiring connection for the outdoor unit is shown ● Knock out the holes of the wiring cover before wiring in the figure below: connection.
  • Page 106 Installation ● Inner view: PCB2 ● All wires shall be firmly fixed with fixing clamps, and ensure that each wire is reliably grounded. ● Do not connect the power source cable to the TB2. If connected, the printed circuit board will be damaged. 8.2.9.4 WIRING SIZE AND MAIN SWITCH PROTECTION Recommended minimum sizes for field-supplied wires and select the main switches according to the table below: Power source cable...
  • Page 107 Installation ● Where power supply cable is connected through junction box in series, be sure to determine the total current and choose wires based on the table below. Selection according to EN 60335-1. Current i (A) Wire size (mm i ≤ 6 6 <...
  • Page 108 Installation 8.2.9.5 SETTING OF DIP SWITCHES 8.2.10 TEST RUN When installation is completed, perform test run according to the wired remote controller’s manual, and hand over the system to the customer. ● The mark “■” indicates the dip switches positions. ●...
  • Page 109 Installation 8.2.11 MAIN SAFETY DEVICES ◆ Compressor protection ◆ Fan motor protection High pressure switch: When the thermistor temperature is reached to the setting, motor output is decreased. This switch cuts out the operation of the compressor when the discharge pressure exceeds the setting. Otherwise, when the temperature becomes lower, limitation is cancelled.
  • Page 110 Reference annual heating Sound power level , indoor/ 9119 42/61 dB(A) demand outdoor measured Annual energy consumption 1824 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 111 Reference annual heating Sound power level , indoor/ 7944 42/61 dB(A) demand outdoor measured Annual energy consumption 2457 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 112 Reference annual heating Sound power level , indoor/ 12507 42/62 dB(A) demand outdoor measured Annual energy consumption 2539 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 113 Reference annual heating Sound power level , indoor/ 11032 42/62 dB(A) demand outdoor measured Annual energy consumption 3312 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 114 Reference annual heating Sound power level , indoor/ 13441 42/64 dB(A) demand outdoor measured Annual energy consumption 2732 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 115 Reference annual heating Sound power level , indoor/ 12081 42/64 dB(A) demand outdoor measured Annual energy consumption 3536 Global warming potential kgCO Qingdao Hisense Hitachi Air-conditioning Systems Co., Ltd Contact details No. 218, Qianwangang Road, Economic and Technological Development Zone, Qingdao, China...
  • Page 116 9. Electrical Wiring Diagrams Model: AHM-044/060/080HCDSAA...
  • Page 117 Model: AHW-044/060/080HCDS1 PCN7 ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ 0-10V ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ PCB1 52C1 52C1 1 2 3 52C2 52C2 1 WP2 3 3wv 5 wp1 7 8.8. 8.8. 8.8. L1 I12 ☆...
  • Page 118 Model: AHZ-044/080HCDS1...
  • Page 119: Control Function

    Control function 10. Control function 10.1 Basic function introduction There are four main functions than can set on the master controller interface and incorporate into the heat pump and water circulation. cycle_2_room_1 cycle_2_room_2 cycle_1_room_1 Wired1 Wired2 Room_amb1 ACT3 cycle_1_room_2 ACT4 Room_amb2 Solar Panel Tow2...
  • Page 120 Control function 10.1.1 Main function (1) Space heating and Water Cycle ● Water Cycle 1 and Water Cycle 2 Space heating is operated by Water Cycle 1 or combination of Water Cycle 1 and Water Cycle 2.The unit is connectable to only one cycle demand (Water Cycle 1), either high temperature (i.e., radiator or fan coils) or low temperature (radiant floor).
  • Page 121 Control function ⑤ Water Cycle (Cycle 1 or Cycle 2) can also operate by combination of request of water outlet temperature and Room thermostats, that means the corresponding Water Cycle will be Switch ON and Thermo ON by request of water outlet temperature or Room thermostats on the corresponding Water Cycle.
  • Page 122 Control function ③ Room thermostats condition (setting temperature and Room temperature) on the specific WaterCycle (Cycle 1 or Cycle 2) can offset setting outlet water temperature of the corresponding Water Cycle. depending on setting. ④ Water Cycle (Cycle 1 or Cycle 2) can also operate independently without Room thermostats by request of water outlet temperature (the difference of setting outlet water temperature and current water outlet temperature on specific Water Cycle) .
  • Page 123 Control function (4) Swimming pool (SWP) In addition, the unit can be combined with swimming pool. When the swimming pool operation is required, the 3-way valve for the swimming pool changes its normal position diverting to the swimming pool heat exchanger, allowing to heat the swimming pool water to a comfortable value.
  • Page 124 Control function Solar Panel Solar Pump sol ar D HW 3wv DHW D HW Tank D HW EH Indoor Unit W P3 W P1 T ow3 c y c le_1_room_1 H ydraulic Sep ara tor T iw T ow Boiler F an Coil s ignal W P1...
  • Page 125 Control function 10.1.2.2 Operation priority All the available function will operate alternately with different priority depending on setting. Usually heat pump can operate alternately between 2 functions. 10.1.2.1.1 Alternate operation between DHW and Space heating/cooling DHW priority can be set through different ways. (1) DHW schedule priority Heat pump will have priority to heat up DHW at [Starting Time 1/2/3/4] with [Setting temperature ON Starting Time 1/2/3/4] of DHW.
  • Page 126 Control function Note: 1.Min. space heating/cooling operation time of [Space_HP_tmin] will be limited to 20 minutes to accelerate shift of DHW operation When DHW schedule priority is activated at specific setting Starting Time, DHW boost is activated (referring to 10.3.6) , or DHW Anti-legionella is activated (referring to 10.3.5). The configuration of this option should be done through the master controller.
  • Page 127 Control function Note: 1. [DHWEH] refers to 10.3.4 and DHW boost refers to 10.3.6. 2. Heat pump will keep cooling operation without shifting to DHW operation when Average outdoor ambient temperature is more than 38°C - 40°C, that is out of heat pump heating operation range. DHW is met by DHW Electrical Heater (referring to 10.3.4 (4)) or boiler (10.6.3 (7)), and keep complementary heat source is available at that time.
  • Page 128 Control function 10.1.3 Heat source Basically, Heat pump produces capacity for space heating / space cooling / domestic hot water / swimming pool by transforming renewable energy from the outside air into heat. Air to water heat pumps extract the free energy present in the air, which is efficient to heat a home up to a comfortable temperature.
  • Page 129: Space Heating/Cooling

    Control function 10.2 Space heating/cooling Space heating is operated by Water Cycle 1 or combination of Water Cycle 1 and Water Cycle 2. Space heating is demanded by request of water outlet temperature and Room thermostats on Water Cycle 1 / Water Cycle 2. 10.2.1 Room thermostat There are max.
  • Page 130 Control function NOTE: *1. Rooms function on Master controller is selected as room thermostat. And in this scenario auxiliary sensor on PCB1 of indoor unit can be configured as function of [Room_amb1...7] and be selected as Room temperature detection. Refer to 10.10.3.
  • Page 131 Control function 10.2.2 Water Cycle for space heating Space heating is operated by Water Cycle 1 or combination of Water Cycle 1 and Water Cycle 2. Cycle 1 will be direct (high temperature for radiator or fan coils operation) and Cycle 2 will be a mixing cycle in order to have a second temperature control using mixing valve (low temperature for floor heating operation).
  • Page 132 Control function 10.2.2.1 Set target outlet water temperature Each of the 2 Water Cycles will have an independent target outlet water temperature. And Target outlet water temperature is combination of Water Cycle set-point and compensation of Water ECO offset / Room thermostat. (1) Heating Water Cycle set-point can be define as follows: Ttwo_c1 _water_p as Water Cycle 1.
  • Page 133 Control function 10.2.2.1.1 Water temperature set-point Water Cycle set-point can be set as follows: The configuration of this option should be done through the master controller Configuration → Space heating →Cycle 1 Mark Description Default Value Range Steps Units Fixed Cycle 1 Water Regulation Mode Fixed...
  • Page 134 Control function Mark Description Default Value Range Steps Units Tah1l low ambient temperature -20~5 °C Tah1h High ambient temperature 6~25 °C Water temperature at low Tsh1l 35~c1_wate_h_max °C ambient temperature Water temperature at high Tsh1h c1_wate_h_min~34 °C ambient temperature ② Water temperature set point of Water Cycle 2: Ttwo_c2 _water_p as following Tsh2l Tsh2h Outdoor ambient...
  • Page 135 Control function Ttwo_c1 _water_p Gradient Curve Ttwo_c2 _water_p -0.2×Ta+24 -0.3×Ta+26 -0.4×Ta+28 -0.5×Ta+30 -0.6×Ta+32 -0.7×Ta+34 -0.8×Ta+36 -0.9×Ta+38 -1.0×Ta+40 -1.1×Ta+42 -1.2×Ta+44 -1.3×Ta+46 -1.4×Ta+48 -1.5×Ta+50 -1.6×Ta+52 -1.7×Ta+54 -1.8×Ta+56 -1.9×Ta+58 -2.0×Ta+60 -2.1×Ta+62 Average Outdoor Ambient Temperature -2.2×Ta+64 NOTE: 1.Ta: Average Outdoor Ambient Temperature (2 hours) is used to calculate set-point. The configuration of this option should be done through the master controller Configuration →...
  • Page 136 Control function 10.2.2.1.2 Water ECO offset ● Function Use a reduced offset for water temperature setting. By using this function, current water temperature setting is reduced by the indicated parameter. The configuration of this option should be done through the master controller Configuration →...
  • Page 137 Control function (2) Cycle 2 The configuration of this option should be done through the master controller. Configuration → Space heating → Cycle 1→Room temperature Compensation Mark Description Default Value Range Steps Units Rfacth_c2 Compensation factor OFF-1-5 °C Maxfacth _c2 Max Compensation value 0~10 °C...
  • Page 138 Control function The configuration of this option should be done through the master controller. Configuration → Space heating → Cycle 2→Mixing valve Mark Description Default Value Range Steps Units Rotation time 10-500s Proportion Factor 0-20 %/°C Integral Factor 0-20 %/°C.min Overheat protection offset OFF, 3-10 °C...
  • Page 139 Control function ● Space heating is Thermo OFF when all of the following conditions is fulfilled. ● [Tow] ≤ [Ttwo_Cycle 1] +4°C (Cycle 1 Thermo OFF) ● [Tow] ≤ [Ttwo_Cycle 1] +4°C (Cycle 1 Thermo OFF) Then the heat pump and other heat source will stop operating. (3) Thermo ON/OFF by combination of room thermostats and request of water outlet temperature on Water Cycle 1 and Water Cycle 2 when [ Off_mode(heating) ] is set as [ON] and room thermostats is available.
  • Page 140 Control function 10.2.3 Water Cycle for space cooling In addition, the unit can be combined with fan coils to delivery space cooling. When space cooling operation is required, the 3-way valve for cooling changes its normal position diverting to the fan coils, allowing to delivery cooling capacity. Space cooling is operated by Water Cycle 1 or combination of Water Cycle 1 and Water Cycle 2.
  • Page 141 Control function The configuration of this option should be done through the master controller Configuration → Space cooling →Cycle 1 Mark Description Default Value Range Steps Units Cycle 1_ Status Status Enabled Disabled /Enabled Configuration → Space cooling → Cycle 2 Mark Description Default Value...
  • Page 142 Control function 10.2.3.1.1 Water temperature set-point Water Cycle set-point can be set as follows: The configuration of this option should be done through the master controller Configuration → Space cooling→Cycle 1 Mark Description Default Value Range Steps Units Fixed Cycle 1 Water Regulation Mode Fixed OTC point...
  • Page 143 Control function Configuration → Space cooling→ Cycle 1→ Water Regulation Mode→OTCpoint Mark Description Default Value Range Steps Units Tac1l low ambient temperature 17~30 °C Tac1h High ambient temperature 31~43 °C Water temperature at low Tsc1l 17~c1_wate_c_max °C ambient temperature Water temperature at high Tsc1h c1_wate_c_min~16 °C...
  • Page 144 Control function 10.2.3.1.3 Compensation from Room thermostat There are max. 4 room thermostats that can be incorporated to each Water Cycle (Cycle 1 and Cycle 2). Compensate water temperature setting by room temperatures and room setting temperature on the specific cycles (Cycle 1 & 2) to operate space cooling/cooling efficiently.
  • Page 145 Control function 10.2.3.2 Second water temperature control The mixing valve is controlled to maintain the second cooling supply temperature at the second cooling target outlet water temperature. The mixing valve position is calculated with a proportional integral action (P+I) control algorithm based on the difference between the cooling target outlet water temperature and the cooling supply temperature.
  • Page 146 Control function ● Minimum value of Target outlet water temperature = Minimum value of [Ttwo_Cycle 1_c] and [Ttwo_Cycle 2_c] if room thermostats on both Water Cycle1 and Water Cycle2 is Thermo ON. ● Space cooling is Thermo OFF If all of room thermostats on both Water Cycle (Cycle 1 or Cycle 2) is Thermo OFF. Then the heat pump will stop operating. (2) Thermo ON/OFF by request of water outlet temperature on Water Cycle 1 and Water Cycle 2 when [Off_mode(cooling)] is set as [ON] and no room thermostats is available .
  • Page 147 Control function 10.2.4 Auto HEAT/COOL The end-user set the desired operation mode on the controller: Heating, Cooling or Automatic. When Automatic is selected, the change of the operation mode is based on averaged outdoor temperature. As long the outdoor temperature changes, the system changes to match the system requirements.
  • Page 148 Control function c y c le_2_room_1 c y c le_2_room_2 Wired1 Wired2 T ow2 Vmix 3wv DHW T ow3 H ydraulic Separator Boiler s ignal The configuration of this option should be done through the master controller. Configuration →Complementary Heating →Boiler Mark Description Default Value...
  • Page 149: Dhw

    Control function 10.3 In addition, the unit can be combined with sanitary tank to delivery DHW. When DHW operation with heat pump is required, the 3-way valve for DHW changes its normal position diverting to the sanitary tank inner coil, allowing to heat the tank water temperature.
  • Page 150 Control function 10.3.1 DHW setting temperature DHW setting temperature should be done through the master controller interface. Main Interface → DHW Mark Description Default Value Range Steps Units TDHWS DHW Setting temperature 40- TDHWS_max °C In order to prevent high hot water in the tank an additional function of [Max. Setting Temp] is added: The configuration of this option should be done through the master controller.
  • Page 151 Control function 10.3.3 DHW operation with DHW Electric Heate DHW Electric Heater (DHW EH) is on-site accessory to deliver additional heating capacity during cold outdoor temperatures. The electrical heater can also be used for emergency operation in case of outdoor unit malfunction. NOTE: For DHW Electric Heater Optional Output signal need be configured as function of [DHW Electric Heater] to drive relay.
  • Page 152 Control function NOTE: Max. DHW operation time of [HP ON Max. Time] will be add extra 70 minutes to heat up DHW in one period time of DHW operation shift When DHW schedule priority is activated at specific setting Starting Time. Take the extra time into consideration when setting DHW Electric heater waiting time of [DHWEH].
  • Page 153 Control function NOTE: Tow/Tow3 should be lower than 55°C to start heat pump. (4) DHW Electric Heater operates during Space heating/cooling. When heat pump shift to Space heating/cooling operation at the time that DHW schedule priority is activated (referring to 10.1.2.1.1) and DHW setting temperature (TDHWS) is not met, it is possible that heat pump does not have enough capacity to heat up DHW in this DHW operation shift.
  • Page 154 Control function ● DHW Anti-legionella can also be activated by weekly timer. The configuration of this option should be done through the master controller. Configuration →Auxiliary Function → DHW-Anti Legionella Mark Description Default Value Range Steps Units Anti_Legionella Status Status Disabled Disabled/Enabled Anti_Legionella_Oplnt...
  • Page 155 Control function NOTE: 1. If DHW electric heater is unavailable and DHW Boost Setting temperature is too high, DHW will be heated up to the max temperature by heat pump. 2. DHW electric heater will work as mode of [H.Demand] and confine of [DHW_ht_diff] ≤ 3°C to achieve setting temperature quickly(referring to 10.3.3).
  • Page 156 Control function Space heating/cooling operation(Switch ON) DHW operation(Switch ON) DHW Electric Heater operation TDHWS1_time1 TDHWS2_time2 THPSTOP TDHW 1 hour 2 hour 2 hour 1 hour DHW schedule priority DHW schedule priority Starting Time1 Starting Time2 time2 time1 (5) [DHW_recirp] set as [Timer+ Demand] Output ON signal in case that conditions of (2) or (4) are met.
  • Page 157: Swimming Pool

    Control function 10.4 Swimming pool In addition, the unit can be combined with swimming pool. When the swimming pool operation is required, the 3-way valve for the swimming pool changes its normal position diverting to the swimming pool heat exchanger, allowing to heat the swimming pool water temperature to a comfortable value.
  • Page 158: Auxiliary Electric Heater

    Control function The configuration of this option should be done through the master controller. Configuration →Swimming Pool Mark Description Default Value Range Steps Units Tswpos Offset Temperature 15-40 °C 10.5 Auxiliary electric heater Auxiliary electric heater (AEH) is used as additional heating capacity during cold outdoor temperature. The electrical heater can also be used for emergency operation in case of outdoor unit malfunction.
  • Page 159 Control function The configuration of this option should be done through the master controller. Configuration →Complementary Heating →Electrical Heater. Mark Description Default Value Range Steps Units HEPB Proportion Factor 0-20 %/°C HEIRF Integral Factor 0-20 %/°C.min ISWT Minimum time of steps 0-10 TDHWS_Anti_Legionella Setting temperature...
  • Page 160 Control function (1) Heater will only be enabled when Average Outdoor Ambient Temperature < [Bivalent Point ]. The decision as to how to operate will be made considering ambient temperature. Capacity boiler heater Heat pump Average Outdoor ambient temperature (2) Electric Heater is only allowed to operate when more than [Waiting Time] has passed since Heat Pump started. Space hea�ng demand Heat pump start Heater load factor...
  • Page 161 Control function 10.5.3 Initial Start-up at Low outdoor ambient temperatures. During commissioning and when water temperature is very low, it is important for water to be heated gradually. In those conditions, additional function should be used for starting at low water temperature conditions: Space Heating at lower water temperatures (lower than 15°C) and lower outdoor ambient temperatures (lower than 7ºC) can damage the heat pump when defrosting.
  • Page 162: Boiler Combination

    Control function 10.6 Boiler combination Boiler can be used as additional heating capacity or replacement heating capacity during cold outdoor temperatures. Boiler can also be used for emergency operation in case of outdoor unit malfunction. Boiler can offer additional heating capacity during space heating / DHW / swimming pool depending on setting.
  • Page 163 Control function (3) Actual Boiler output will be translated from percentage to a ON/OFF output using hysteresis system. 100% Boiler Load Factor ● Boiler ON conditions Load factor is higher than 50% and Hot water temperature [Tow3] of the hydraulic separator less than Boiler Target temperature -1°C.
  • Page 164 Control function ● [Alternative] Boiler works as replacement source and heat pump stop working due to low efficiency during cold outdoor temperatures. Boiler supplies all heat capacity. Capacity boiler heater Heat pump Average Outdoor ambient temperature (3) Boiler is only allowed to operate when more than [Waiting Time] has passed since Heat Pump starts. Space hea�ng demand Heat pump start Boiler load factor...
  • Page 165 Control function 10.6.3 Boiler Operation during DHW The configuration of this option should be done through the master controller. Configuration →Complementary Heating →Boiler Mark Description Default Value Range Steps Units DHW_B DHW by Bolier Disabled Disabled / Enabled It is possible to use boiler to heat up DHW when [DHW_B] set as [Enabled]. (1) Boiler will only be enabled when Average Outdoor Ambient Temperature <...
  • Page 166 Control function (7) Boiler Operation during Space cooling. It is possible to operate Space cooling (heat pump and WP1) and DHW (WP3 or boiler) simultaneously when hydraulic separator is available (refer to 10.2.5) and [DSW5-2] set as [OFF], in this situation cooling water circulation will not pass through hydraulic separator.
  • Page 167: Solar Combination

    Control function 10.7 Solar combination The solar combination will enable to heat up domestic water by means of the sun whenever the sun is available. The solar panels gather heat from the sun. when it is ready, the solar pump begins operating in order to transfer the heat to the domestic hot water tank’s heat exchanger.
  • Page 168 Control function 10.7.1 Control function There are 2 ways to trigger solar pump operation to transfer the heat to the domestic hot water tank’s heat exchanger. (1) [Solar_s] set as [Input] Trigger solar pump operation to transfer the heat to the domestic hot water tank’s heat exchanger by input signal of [Solar in].
  • Page 169: Water Pump Control

    Control function 10.8 Water pump control Depending on system configuration WP1/WP2/WP3 work in the water circulation as following. Water Description pump This Water pump is present inside the unit. It is responsible of water recirculation between plate exchanger and hydraulic separator /installation.
  • Page 170 Control function Space cooling Switch ON/OFF Thermo ON/OFF 2min NOTE: 1. WP3 is always OFF during space cooling when DSW5-2 is OFF, in this situation cooling water circulation will not pass through hydraulic separator. Solar Panel Solar Pump sol ar D HW 3wv DHW D HW Tank...
  • Page 171 Control function ● When DSW4-5 is ON, pump of WP1/WP3 is in Economic mode, water pump works as shown in the graphic below: Space heating Switch ON/OFF Thermo ON/OFF 2min 2min Space cooling Switch ON/OFF Thermo ON/OFF t2 t1 2min 2min The configuration of this option should be done through the master controller.
  • Page 172 Control function NOTE: 1. WP3 is always OFF during space cooling when DSW5-2 is OFF, in this situation cooling water circulation will not pass through hydraulic separator. 2. WP1 and WP3 has 2 minutes or more of overrun after requiring OFF depending on outlet water temperature. 3.
  • Page 173 Control function ● When DSW4-5 is OFF, WP1 is in Standard operation, water pump works as shown in the graphic below: Switch ON/OFF Thermo ON/OFF 2min NOTE: WP1 has 2 minutes or more of overrun after requiring OFF depending on outlet water temperature. ●...
  • Page 174 Control function 10.8.1.2 WP2 control WP2 is used only in case a secondary Water Cycle for space heating or space cooling is used. It ensures water circulation at Water Cycle 2. The mixing station is controlled using the indoor unit by means of a mixing valve / additional pump (WP2)/ additional water sensor (Tow2).
  • Page 175 Control function 10.8.2 Water pump control during DHW and SWP 10.8.2.1 Hydraulic separator is Enabled WP1 and WP3 need to work together to deliver water circulation When hydraulic separator is Enabled ([hsb] set as [Enabled]). Water pump of WP1/WP3 works as shown in the graphic below: DHW operation Switch ON/OFF...
  • Page 176 Control function SWP operation Switch ON/OFF Demand ON/OFF 2min 2min ON: ①Tswp<Tswps And Tow3≧Tswp +2 ②Optional input terminal of [Swimming pool Demand ON/OFF] is closed. OFF: ①Tswp > Tswps or Tow3≦Tswp +1 ②Optional input terminal of [Swimming pool Demand ON/OFF] is open. NOTE: 1.
  • Page 177 Control function 10.8.3 EC WP1 speed control Inside EC WP1 can be controlled by PWM input signal (EC Water Pump). The configuration of this option should be done through the master controller. Configuration →Heat pump→Water pump configuration Mark Description Default Value Range Steps Units...
  • Page 178 Control function ● EC WP1 Hydraulic operational area with PWM input signal EC WP1 of Split unit: EC WP1 of monobloc unit:...
  • Page 179 Control function ● Set Fixed speed value and PWM input signal model WP1_speed Space_speed (2.0HP) (2.5HP) (3.0HP) DHW_speed iPWM_in % iPWM_in % iPWM_in % SWP_speed space cooling space heating space cooling space heating space cooling space heating (3) When EC WP1 works as [ΔT] of [Pump_mode], Speed of WP1 is controlled by PWM input signal to achieve target value of Water Inlet and Water Outlet temperature difference.
  • Page 180 Control function 10.8.4 EC WP1 Water flow feedback Water flow can be feedbacked by PWM output signal of Inside EC WP1 to monitor and estimate capacity. PWM output signal (%) Pump Status Potential causes [o-P] in 7-segments Pump PWM interface damaged iPWM interface in short circuit Standby, pump is ready to run 5-75...
  • Page 181 Control function cycle_2_room_1 cycle_2_room_2 cycle_1_room_1 Wired1 Wired2 Room_amb1 ACT3 cycle_1_room_2 ACT4 Room_amb2 Tow2 ACT1 ACT2 Vmix Indoor Unit Tow3 Hydraulic Separator Tiw Tow Outdoor Unit ● Circulate only primary Water Cycle to save power consumption when DSW3-4 is OFF. Run only WP1 to circulate only primary Water Cycle. When Hydraulic separator is available Indoor Unit Tow3...
  • Page 182 Control function When 3WV DHW is available 3wv DHW DHW Tank DHW EH Indoor Unit Tiw Tow O utdoor Unit When Bypass is available cycle_2_room_1 cycle_2_room_2 Wired1 Wired2 ACT3 ACT4 Tow2 Vmix Indoor Unit Tiw Tow O utdoor Unit...
  • Page 183 Control function NOTE: 1. DSW3-4 ON is factory setting. Recommend DSW3-4 ON to circulate whole Water Cycle, for example no 3WV DHW or hydraulic separator is available. Make sure water circulation and Anti Freezing is fine if DSW3-4 set OFF. 2.
  • Page 184 Control function 10.8.7 Seizure protection The pump seizure protection function prevents sticking of components due to long periods of inactivity, by running the components during a short period every week. Mixing valves will also have action. The configuration of this option should be done through the master controller. Configuration →Auxiliary Function →Seizure Protection Mark Description...
  • Page 185: Optional Functions

    Control function 10.9 Optional functions 10.9.1 Screed Drying Unit has a special optional function exclusively used for the process of drying screed that has been newly applied to floor heating systems. This process is based on EN1264 part 4. The water temperature set-point follows a predetermined schedule upon activation of the floor screed drying function.
  • Page 186 Control function 10.9.2 defrost by DHW and electric heater This function allows to perform defrost operation by DHW tank instead of by space heating water circuit. The configuration of this option should be done through the master controller. Configuration →Auxiliary Function →Defrost Mark Description Default Value...
  • Page 187 Control function The configuration of this option should be done through the master controller. Configuration →Auxiliary Function →Energy Configuration Mark Description Default Value Range Steps Units Capcon Capacity configuration Disabled Disabled / Enabled Power_meter_s Power Meter status Disabled Disabled/Enabled Capacity of DHW ELE. DHW_ht2_cap Disabled~1~6 heater...
  • Page 188 Control function ● [HP Limited (A)]: Current consumption is limited to percentage value of [Esmart_A] of full range when signal is active. Current data is based on Outdoor unit real current (A) given by compressor. ● [DHW Block]: DHW Operation is forbidden when signal is active. Space Heating/Cooling, Swimming pool is allowed normally.
  • Page 189 Control function 10.9.6 Duty Control Duty signal (0-10V, 0-5V or 4-20mA)can used to adjust setting temperature of Water Cycle 1 , Water Cycle 2, DHW or SWP. The configuration of this option should be done through the master controller. Configuration →Auxiliary Function →Demand Control(duty) Mark Description Default Value...
  • Page 190 Control function 10.9.7 Night Shift Night shift function reduces compressor load and fan speed in order to reduce environmental noise, preferably at night. When Night shift function is active, the capacity of the unit is reduced to the percentage defined as [night_shift_demand]. NOTE: Make sure unit has enough capacity during Night shift.
  • Page 191: Input /Output /Auxiliary Sensors

    Control function 10.10 Input /Output /Auxiliary sensors NOTE: After changing the input settings, output settings and auxiliary sensor settings on the master controller, it needs to be powered off and on again to take effect. 10.10.1 Input The unit offers 11 optional input ports that can be configured as different function. The configuration of this option should be done through the master controller.
  • Page 192 Control function Closed: Corresponding room thermostat Switch ON and Thermo ON. Open: Corresponding room thermostat Switch OFF and Thermo OFF. Demand ON/OFF 2 Corresponding room thermostat can also be Switch ON/OFF by Rooms function on Master controller. Forced Heating mode by input of contact signal, Heating can also be changed over by master controller.
  • Page 193 Control function (2) Forced heating Forced Heating mode can be changed by an input of an external contact signal. Heating/cooling can also be changed over by controller. close Forced heating signal open heating cooling controller cooling operation heating operation (3) Forced cooling Forced Cooling mode can be changed by an input of an external contact signal.
  • Page 194 Control function (5) Demand ON/OFF1 and Demand ON/OFF2 Switch ON/OFF and Thermo ON/OFF of Corresponding room is controlled by an input of an external contact signal. Corresponding room thermostat can also be Switch ON/OFF by Rooms function on Master controller. Demand close ON/OFF1...
  • Page 195 Control function (7) DHW Boost An input of an external contact signal of DHW Boost can be used to Switch ON of DHW. DHW can also be Switch ON/OFF by Master controller. Valid signal is depending on setting [Trigger type] of DHW Boost referring to 10.3.6. ●...
  • Page 196 Control function 10.10.2 Output The unit offers 15 optional output ports that can be configured as different function. The configuration of this option should be done through the master controller. Configuration →I/O →Outputs Terminal Mark Descripti on Default Value Range Terminals ON board Specification ON board s ON PCB1...
  • Page 197 Control function Optional function can be configured. Output Mark Description code No Function In case of combining Unit with swimming pool, this output is used to drive 3-way valve diverting to the 3WV SWP swimming pool heat exchanger. Output ON signal when swimming pool function is operating. In case of combining Unit with hydraulic separator, this output is used to drive relay of water pump 3.
  • Page 198 Control function 10.10.3 Auxiliary sensors The unit offers 7 Auxiliary sensors that can be configured as different function. The configuration of this option should be done through the master controller. Configuration →I/O →Auxiliary sensors. Specification ON Mark Description Default Value Terminals ON board Terminals ON board Terminal s ON PCB1 board...
  • Page 199: Test Run

    Control function 10.11 Test Run 10.11.1 Actuator test run Purpose of the actuator test run is to confirm the operation of the different output signals (e.g., when you select Pump, a test run of the pump will start). Select [Actuator_test_Output] of output ports and [Actuator_test_T] of run time to start output ON signal. The configuration of this option should be done through the master controller.
  • Page 200: Control Configuration For Ou

    Control configuration for OU 11. Control configuration for OU 11.1 Control Logic Item Details Quasi PI Control: (1) Difference between indoor outlet water temperature and Comp.Frequency Control target outlet water temperature (2) Amount of temperature difference change. Quasi PI Control: Cooling Operation To determine the O.U.
  • Page 201 Control configuration for OU 11.2 Defrost Operation < Defrost Operation > The following defrost operations, “Standard Defrost”, “Forced Defrost” and “Manual Defrost” are available. (1) Standard Defrost This operation starts according to the outdoor temperature, the outdoor evaporating temperature and the operating time. (2) Forced Defrost This operation starts when the indoor unit repeats Thermo-ON/OFF* operation and therefore cannot start the “Standard Defrost.”...
  • Page 202 Control configuration for OU (2) Forced Defrost The “Forced Defrost” starts when all the following conditions are met. (a) The reversing valve is “OFF” for more than 120 minutes. (b) The outdoor temperature is 10 °C or lower. (c) The accumulated heating operation time is more than 60 minutes. (The accumulated time is reset when the operation is stopped or the defrost operation is performed.) (d) The compressor is operated continuously for more than 90 seconds.
  • Page 203: Function Setting

    Control configuration for OU 11.3 Function Setting The function setting should be performed during the outdoor unit stoppage. This setting is not available during other Setting. The setting before shipment is “0” Start (Not Available). Circular at Not Available Heating Press PSW3 Press PSW1 Thermo-OFF...
  • Page 204 Control configuration for OU 11.3.1 Function Setting Item 7-Segment Display Setting Item Contents Item No setting Circulator Function at Heating Thermo-OFF No function No setting Night Shift (Low Noise) Setting night shift No setting Cancellation of Outdoor Ambient Temperature Limit for Heating No function No setting Cancellation of Outdoor Ambient...
  • Page 205 Control configuration for OU 11.3.2 Night Shift (Function Setting “ni”) Press “PSW1” and select the setting condition “0” to “1” for the Night Shift or Auto Night Shift“ ni ”. Then, this function can be set. “ni”=1 reduces the upper limit of the outdoor fan rotation and the compressor frequency as shown below in cooling and heating operation.
  • Page 206 Control configuration for OU 11.3.3 Cancellation of Outdoor Ambient Temperature Limit for cooling (Function Setting “GC”) Press “PSW1” and select the setting condition “0” or “1” for Cancellation of Outdoor Ambient Temperature limit “ GC ”. Then, this function can be set. The cooling operation is continued even under a low temperature.
  • Page 207 Control configuration for OU 11.3.5 Priority Capacity Mode for Cooling (Function Setting “cU”) If the cooling capacity seems insufficient during the normal operation, press “PSW1” and select the setting condition “0” to “1” Priority Capacity Mode Setting “ cU ”. By setting this function, the target frequency of the compressor is set higher only for cooling operation.
  • Page 208 Control configuration for OU (2) Frequency Range Target Capacity Outdoor Unit Maximum Maximum Sound Operating ratio Capacity(kBtu Frequenc Sound Reduced Funtion Frequency(Hz) Reduced Noise (dB=1) y(Hz) for Heating is not set Funtion for (dB) db=1 Heating is 2.5HP not set db=0 Sound Reduced Function (db=1) (Heating operation) (1) Outdoor Fan (2) Frequency Range...
  • Page 209 Control configuration for OU 11.3.8 Oil Heater Function Press “PSW1” and select the setting condition “0” or “1” for Oil Heater Function “F1”. This function controls the on and off status of oil heater. When Oil Heater Funtion for Heating is not set F1=0, condition of oil heater is OFF, When Oil Heater Funtion for Heating is set F1=1, condition of Oil Heater is shown as below.
  • Page 210 Control configuration for OU 11.3.9 Night-Shift Demand Receive Master Controller Night-Shift Demand to reduce the upper limit of the compressor frequency and outdoor unit model. NOTES: By setting this function ,the compressor frequency and the outdoor fan motor rotation frequency are forcibly reduced and so the outdoor unit capacity decreases .
  • Page 211 Control configuration for OU (2) Frequency Range Night-Shift Demand fucntion Target Operating Night-Shift Demand fucntion for Heating is not set db=0 Outdoor Unit Maximum Frequency (Hz) F_ Noise (dB) Maximum Frequency (Hz) Capacity night-shift (HP) Outdoor Temperature Ta< -15°C -15°C≤Ta<12°C 12°C≤Ta<24°C 24°C≤Ta (Night—shift Demand)

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