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SETUP INSTRUCTIONS
2020
390 Duke
Art. no. 3214235en

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Summary of Contents for KTM 390 Duke 2020

  • Page 1 SETUP INSTRUCTIONS 2020 390 Duke Art. no. 3214235en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Remove the straps and the box. A00034-10 – Remove the adhesive tape in the upper area of the motorcycle. A00035-10 – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle.
  • Page 6 2 SETUP The lettering on the handlebar is in the middle of the han- dlebar clamp. – Position all controls in their exact positions on the handlebar. Tighten all screws. A00036-10 – Make sure that the clutch cable is attached to the clutch release lever and secured.
  • Page 7 Remove the remaining film, padding, the corrugated card- board, and the other packaging material. – Refuel. ( p. 13) – Check the headlight setting. ( p. 15) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer.
  • Page 8 3 WORK Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...
  • Page 9 WORK 3 Checking throttle cable play – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable 3 … 5 mm (0.12 … 0.2 in) Throttle cable play »...
  • Page 10 3 WORK Mounting the passenger seat – Attach hooks on the passenger seat to seat mounting on the subframe, and lower it at the rear while pushing for- ward. – Press passenger seat downward until it clicks into place. Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly.
  • Page 11: Charging The 12-V Battery

    WORK 3 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 12 3 WORK Alternative 3 CH battery charger XCharge‑professional (00029095053) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
  • Page 13 WORK 3 – Set the time and date. ( p. 11) 3.12 Installing the 12-V battery Main work – Position the 12-V battery in the battery compartment. 12-V battery (ETZ‑9‑BS) – Attach rubber strap – Position positive cable and mount and tighten the screw. –...
  • Page 14 3 WORK Setting the clock – Press the UP or DOWN button until the time is marked. – Press the SET button. The hour flashes and is underlined. – Press the UP or DOWN button until the current hour is set. –...
  • Page 15 WORK 3 Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Lift cover of the fuel tank filler cap and insert the ignition key into the lock.
  • Page 16 Total fuel tank 13.5 l Super unleaded capacity, approx. (3.57 US gal) (ROZ 95/RON 95/PON 91) p. 19) (KTM 390 Duke EU/AU/JP/US, AR/CN/CO, MY/PH) Total fuel tank Gasohol 95 E20 capacity, approx. (RON 95) p. 19)
  • Page 17 WORK 3 3.17 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
  • Page 18: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Screw, chain guard ® K60x30 7 Nm (5.2 lbf ft) Remaining screws, chassis 4 Nm (3 lbf ft) Remaining nuts, chassis 5 Nm (3.7 lbf ft) Remaining screws, chassis 5 Nm (3.7 lbf ft) Screw, chain guard 7 Nm (5.2 lbf ft) Loctite...
  • Page 19 TECHNICAL DATA 4 Screw, lower rear panel 7 Nm (5.2 lbf ft) Screw, magnetic holder on side 5 Nm (3.7 lbf ft) Loctite ® 243™ stand Screw, main silencer 12 Nm (8.9 lbf ft) Screw, main silencer retaining 9 Nm (6.6 lbf ft) bracket Screw, protective plate 8 Nm (5.9 lbf ft)
  • Page 20 4 TECHNICAL DATA Banjo bolt, brake line 24 Nm (17.7 lbf ft) Fitting side stand 35 Nm (25.8 lbf ft) Loctite ® 243™ Remaining nuts, chassis 45 Nm (33.2 lbf ft) Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, engine bearer 49 Nm (36.1 lbf ft) Loctite 243™...
  • Page 21 SUBSTANCES 5 Gasohol 95 E20 (RON 95) Standard/classification – Gasohol 95 E20 (RON 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specifications. – Super unleaded fuel with an ethanol content of 19 to 20% is permissible. Info Do not use fuel made of methanol (e.
  • Page 22 *3214235en* 3214235en 01/2020 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM http://www.ktm.com...

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3214235en