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SETUP INSTRUCTIONS
2024
125 DUKE
Art. no. 3214989en

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Summary of Contents for KTM 125 DUKE 2023

  • Page 1 SETUP INSTRUCTIONS 2024 125 DUKE Art. no. 3214989en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Position all controls in their exact positions on the handlebar. Tighten all screws. A01472-01 – Make sure that the clutch cable is attached to the clutch release lever and secured. – Check the clutch lever play. ( p.
  • Page 7 13) – Check the headlight setting. ( p. 14) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle.
  • Page 8 3 WORK Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...
  • Page 9 WORK 3 Removing the passenger seat – Insert the ignition key in seat lock and turn it clockwise. – Lift the front of the seat and push it towards the fuel tank. – Remove the ignition key from the seat lock. T04592-01 Mounting the passenger seat –...
  • Page 10: Charging The 12-V Battery

    3 WORK Finishing work – Mount the passenger seat. ( p. 7) Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses.
  • Page 11 WORK 3 Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051) Alternative 2 311910-10 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. –...
  • Page 12 3 WORK – Disconnect negative cables of the 12-V battery. A01474-10 Connecting the negative cable of the 12-V battery Main work – Connect negative cables of the 12-V battery. A01474-10 – Install battery cover T04608-01 Finishing work – Mount the front rider's seat. ( p.
  • Page 13 WORK 3 – Mount battery cover T04608-01 Finishing work – Mount the front rider's seat. ( p. 7) – Mount the passenger seat. ( p. 7) – Set time and date. ( p. 11) 3.11 Setting the time and date Condition The motorcycle is stationary.
  • Page 14 3 WORK 3.12 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 15 WORK 3 3.13 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. –...
  • Page 16: Checking The Headlight Setting

    3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open the fuel tank filler cap. ( p.
  • Page 17 WORK 3 3.16 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 14) Main work – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to increase the headlight range; turn counterclockwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range.
  • Page 18: Technical Specifications

    4 TECHNICAL SPECIFICATIONS Chassis tightening torques Remaining screws, chassis 4 Nm (3 lbf ft) Remaining nuts, chassis 5 Nm (3.7 lbf ft) Remaining screws, chassis 5 Nm (3.7 lbf ft) Screw, chain guard 7 Nm (5.2 lbf ft) Screw, combination instrument 4 Nm (3 lbf ft) Screw, fuel tank lid 5 Nm (3.7 lbf ft)
  • Page 19 TECHNICAL SPECIFICATIONS 4 Screw, radiator shield 8 Nm (5.9 lbf ft) Screw, rear brake cylinder 7 Nm (5.2 lbf ft) Screw, rear splash protector 9 Nm (6.6 lbf ft) Screw, side stand sensor 5 Nm (3.7 lbf ft) Screw, side stand sensor cable 5 Nm (3.7 lbf ft) holder Loctite...
  • Page 20 4 TECHNICAL SPECIFICATIONS Screw, engine on frame 44 Nm (32.5 lbf ft) Loctite ® 243™ Screw, top shock absorber 50 Nm (36.9 lbf ft) Loctite ® 243™ Top subframe screw 43 Nm (31.7 lbf ft) Stud, rear sprocket M10x1.25 50 Nm (36.9 lbf ft) Swingarm pivot nut 100 Nm (73.8 lbf ft) Nut, rear wheel spindle...
  • Page 21 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 22 *3214989en* 3214989en 02.11.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...