Comeup Winch GTD-800 Manual

Introduction
 Feature
Line lifting: 362 kg / 800 lb wire rope first layer
Wire rope: 4.0 mm × 18.3 m (5/32" × 60') galvanized aircraft A7 × 19
Brake: Mechanical spring applied and permanent motor
dynamic brakes together
Control: Handheld pendant switch powers the hoist
 Unpacking
．Hoist assembly..................................................................... 1 pc
．Control box................................................................................ 1 pc
．Remote control..................................................................... 1 pc
．Wire rope with clevis hook....................................................... 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the following information:
． Hoist PN
． Serial number
． Quantity for each part
Installation
Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
 Hoist mounting
Four (4) M8 x 25L 8.8 grade with 22 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.
GTD-800
Model:
PN: 750925 12V
750955 24V
． Part description
． Replacement part number
 Wire Rope Replacement
．Feed the end of the wire rope into anchor hole in the drum and make a
self-circle on the anchor pocket. Insert a wedge in the self-circle and tighten
the rope for securing purpose.
．Make sure the first layer of wire rope is tight and maintain a freeboard at least
1.5 x rope diameter.
．Wire rope shall be wound in an under-wound orientation only.
 Wiring Diagram
•Connect positive/negative terminal cables to the winch motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
 Nut fastening for motor & contactor
•Holding the lower nut on the stub and fastening the upper nut clockwise.
•The torque setting for nut is 5.7N-m / 50 lb-in.