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8.2.1 Evacuation procedure
(1) Remove the caps of the gas pipe and liquid pipe and check that the valves are
closed.
(2) Remove the charging cap.
(3) Connect a vacuum pump and a pressure gauge to a charging hose and connect it to
the charging port.
(4) Activate the vacuum pump and vacuum the indoor unit and connection piping until
the pressure gauge becomes -100.7kPa (-755mmHg).
Evacuate from both the gas pipe and the liquid pipe.
(5) Continue evacuating the system for 1 hour after the pressure gauge reads -100.7kPa
(-755mmHg).
(6) Remove the charging hose and reinstall the charging cap.
8.3. Additional charging
Do not turn on the power unless all operations are complete.
After evacuating the system, add refrigerant.
Do not charge the system with a refrigerant other than R410A.
Always keep to the limit on the total amount of refrigerant. Exceeding the limit on the
total amount of refrigerant will lead to malfunction during charging of refrigerant.
Do not reuse recovered refrigerant.
Use an electronic scale to measure the charging amount of refrigerant.
Adding more refrigerant than the specified amount will cause a malfunction.
Charge refrigerant using the liquid pipe.
Adding refrigerant through the gas pipe will cause a malfunction.
Add refrigerant by charging the system with the refrigerant in the liquid state. If the
refrigerant cylinder is equipped with a siphon, it is not necessary to place the cylinder
upright.
Check if the steel cylinder has a siphon installed or not before filling. (There is an indica-
tion "with siphon for filling liquid" on the steel cylinder.)
Filling method
R410A
for cylinder with
siphon
Liquid
Filling method for
R410A
other cylinders
Liquid
Be sure to use the special tools for R410A for pressure resistance and to avoid mixing
of impure substances.
If the units are further apart than the maximum pipe length, correct operation cannot be
guaranteed.
Make sure to back closing valve after refrigerant charging. Otherwise, the compressor
may fail.
Minimize refrigerant release to the air. Excessive release is prohibited under the Freon
Collection and Destruction Law.
8.3.1 Procedure for charging the system with refrigerant
(1) Remove the charging cap from the liquid pipe. Use standard refrigeration practices
when charging refrigerant.
(2) Attach a charging hose to the refrigerant cylinder, and connect it to the charging port.
(3) Add refrigerant by calculating the additional refrigerant volume in accordance with
the calculation formula indicated below.
(4) Remove the charging cap and install the charging hose.
(5) Remove the body caps (suction gas pipe, discharge gas pipe and liquid pipe), and
open the valves.
(6) Close the body caps.
(7) After adding refrigerant, indicate the added charging volume on the unit.
NOTES:
• Tighten the body caps and charging caps to the torque values specified in the Table A.
To open and close the valves, Use an M4 hexagon wrench for liquid pipe.
Use an M8 hexagon wrench for suction gas pipe and discharge gas pipe.
• If you cannot charge the specified amount of refrigerant with the above method, be
sure to charge the refrigerant through the gas pipe while operating in cooling mode. In
order to prevent liquid back-flow, carefully operate the refrigerant cylinder valve so that
the refrigerant will flow in certain part at a time.
8.3.2 Checking total amount of refrigerant and calculating the
amount of refrigerant charge to be added
• The amount of refrigerant charge to be added is the total value of the basic refrigerant
charge amount and the value calculated from the length of the liquid pipe.
• Round up the value to 2 decimal places.
Model
HP
Factory charged amount
AJ*072GALDH
8
AJ*090GALDH
10
AJ*108GALDH
12
AJ*126GALDH
14
AJ*144GALDH
16
CAUTION
Set the cylinder vertical and fill with
Gas
the liquid.
(Liquid can be filled without turning
bottom up with the siphon inside.)
Turn bottom up and fill with liquid.
Gas
(Be careful to avoid turning over the
cylinder.)
d
a
Additional amount for out-
(kg)
door unit (kg)
11.8
3.0
11.8
3.0
11.8
3.0
11.8
6.8
11.8
6.8
Diameter of liquid pipe (mm)
Ø6.35
Ø9.52
Ø12.70
Ø15.88
Ø19.05
(1) Calculation of additional amount for pipe length.
a
Outdoor unit 1 additional
Outdoor unit 2 additional
+
A =
amount for outdoor unit
amount for outdoor unit
kg
Total
=
kg
(2) Calculation of additional amount for pipe length.
Total length of
Total length of
b ×
ø 19.05 mm
ø 15.88 mm
0.268
liquid pipe
liquid pipe
+
B =
(kg/m)
m
kg
Total length
Total length
b ×
of ø 9.52 mm
of ø 6.35 mm
0.058
liquid pipe
liquid pipe
+
=
(kg/m)
m
kg
(3) Calculation of additional charge refrigerant.
C = A+B =
(4) Calculation of factory charged amount.
d
Outdoor unit 1 factory
Outdoor unit 2
+
A =
charged amount
charged amount
kg
Total
=
kg
(5) Total refrigerant amount check.
E = C+D =
Check the total refrigerant amount under the following conditions.
Condition
For 1 outdoor unit per refrigerant system:
Total amount of refrigerant ≤ 35 kg
For 2 outdoor units per refrigerant system:
Total amount of refrigerant ≤ 70 kg
For 3 outdoor units per refrigerant system:
Total amount of refrigerant ≤ 105 kg
<Calculation>
When there are 3 outdoor units (AJ*108GALDH, AJ*090GALDH, AJ*072GALDH)
connected to 1 system.
(1) Calculation of additional amount for outdoor unit.
A = 3.0 (kg) + 3.0 (kg) + 3.0 (kg) = 9.0 (kg)
(2) Calculation of additional amount for pipe length.
If liquid pipe piping length is the following.
ø19.05: 50 m, ø15.88: 25 m, ø12.70: 0 m, ø9.52: 20 m, ø6.53: 15 m
Additional charge volume
B = 50 (m) × 0.268 (kg/m) + 25 (m) × 0.178 (kg/m)
+ 0 (m) × 0.114 (kg/m) + 20 (m) × 0.058 (kg/m)
+ 15 (m) × 0.021 (kg/m)
= 19.325 kg
(3) Calculation of additional charge refrigerant
C = A + B = 9.0 (kg) + 19.33 (kg) = 28.33 (kg)
(4) Calculation of factory charged amount
D = 11.8 (kg) + 11.8 (kg) + 11.8 (kg) = 35.4 (kg)
(5) Check the total amount of refrigerant
When 3 outdoor units are connected to 1 system, the following condition must be
satisfied.
Condition: E = C + D ≤ 105 (kg)
Calculation: 28.33 (kg) + 35.4 (kg) = 63.73 (kg) < 105 (kg)
→ No problem if the above condition is satisfied.
b
Additional amount for pipe length (kg/m)
0.021
0.058
0.114
0.178
0.268
a
a
Outdoor unit 3 additional
+
amount for outdoor unit
kg
Total length of
b ×
ø 12.70 mm
0.178
liquid pipe
+
(kg/m)
m
m
kg
Total
b ×
0.021
+
(kg/m)
m
kg
(Round up C to 2 decimal place)
kg
d
d
Outdoor unit 3
factory
+
charged amount
kg
kg
Computational formula
E ≤ 35 kg
E ≤ 70 kg
E ≤ 105 kg
kg
b ×
0.114
(kg/m)
kg
kg
factory
kg
En-20
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