1.1 Safety & Warnings Before servicing, always power down and unplug the machine from the power source. Ensure that the correct voltage is being supplied from the power source. Do not touch the turn table while machine is in operation. ...
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1.1 Safety & Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel (Bottom) Electrical Hazard Do not service machine while powered up and connected to power source! - 4 -...
1.3 Outline and Application Field This machine features a PLC controller. The electric subassembly uses world famous products such as OMRON, LG and TE components. This provides a reasonable, high reliability and convenient use for the machine. It can advance production efficiency and prevent goods from being damaged during transportation.
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2.1 Machine Structure & Components Illustration Mast Control Panel Film Carriage Turntable Fig. 2-1 - 7 -...
2.2 Transportation You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift rated for 3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the ground.
2.3 Installation Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a load of 3,000lbs. (See Fig. 2-3) Fig. 2-3 Step 2 - Remove the lower rear inspection panel on the mast prior to raising the mast. The panel is located on the end of the machine next to the turntable motor The panel has a warning label affixed to it.
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2.3 Installation Step 4 - If installing a ramp, place the ramp by locating the ramp shoulder bolt and placing it into the slot in the ramp. It is highly recommended to anchor the ramp to the floor. (See Fig. 2-6) Fig.
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2.3 Installation Step 6 - Insert the connector plug inside the bottom of the mast into the corresponding receptacles. (See Fig 2-9a, 2-9b, 2-9c) Fig. 2-9a Fig. 2-9b Fig. 2-9c Note: These connectors are for carriage motor power (pre-stretch), photo-electric eye, home limit switch, and E-Stop switch located on the bottom of the carriage.
2.4 Operational Environment • Machine should be far from smoke, preferably in a dry, well-ventilated area. • Normal environment temperature should be within 32ºF and 104ºF. • No special requirements for electromagnetic radiation. • Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction.
3.1 Operational Steps & Film Loading BEFORE LOADING FILM, PRESS THE EMERGENCY STOP BUTTON AND TURN THE POWER SWITCH TO THE OFF POSITION Loading stretch film into carriage Step 1 - Loosen fastening screw "A" and take off roll holder "B". (See Fig.
If the table speed is decreased, the load force will need to be increased to maintain the same film tension. The Eagle 2000F can be operated remotely by use of a hand-held controller. This allows the machine operator to run and stop the stretch wrapper wirelessly.
3.3 LCD Screen Operation The LCD screen displays information used to control the machine and to make changes to operational parameters. Active keys are shown with a circle or square around them. Pressing the corresponding key will execute the function. To change a setting, press the SET button.
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3.4 Navigating LCD Screens Menu From this screen, you can navigate to; ① Mode, ② Job Count, ③ View Parameters, ④ Settings Parameter Settings / page 1 From this screen, you can set; Top Wraps, Bottom Wraps, and number of Up & Down cycles Parameter Settings / page 2 From this screen, you can set;...
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3.4 Navigating LCD Screens Job Mode From this screen, you can select the different types of modes the machine has. Job Mode / Auto This mode is used to automatically wrap packages. To begin, press Start button Note: The film clamp must be closed to start a job. To manually close the film clamp, press either the film clamp button to the front of the ⓪...
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3.4 Navigating LCD Screens Job Count This screen displays the current number of cycles and the total number of cycles of the machine. To reset the current yield, press the ALM button - 18 -...
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4.1 Weight Scale - Introduction & System Overview Operation / Function ON / OFF Turns Scale On / Off Press and hold for 2+ seconds to operate Hold Hold Weight on Scale (Manual Hold) Press 'Hold' with scale loaded. ...
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4.1 Weight Scale - Introduction & System Overview Total Add Weights With package on the scale, press the 'Total' key to enter weight and retain in memory. Press 'Total' after weighing each package to add weight to cumulative total. ...
5.1 Troubleshooting Guide Error Code Possible Cause Solution Machine will not function Machine not plugged in. Plug machine into 110VAC Outlet where Machine is plugged outlet. into has no power or bad outlet. Check to see if outlet has power. ...
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5.1 Troubleshooting Guide Problem Possible Causes Solution Carriage Check to see if the machine is plugged in. Plug machine into adequate Check carriage speed knob is at minimum power 110 Volt outlet. does not run. position – if so turn carriage speed knob to a Replace chain or reinstall chain / ...
5.2 Carriage Load Safety Switch USE EXTREME CAUTION WHEN ADJUSTING CARRIAGE SWITCH AS IT CAN BE DAMAGED BY OVER ADJUSTMENT Step 1 - Open Carriage Door Step 2 - Unload any and all stretch film from machine Step 3 - Loosen jam nut Step 4 - Loosen bolt in small increments to avoid damage to switch Step 5 - Close carriage door gently (Do not install stretch film) Step 6 - If the machine is able to reset, then the carriage door switch...
5.3 Turntable Home Switch BE SURE TO DISCONNECT POWER AND AIR SUPPLY TO THE MACHINE PRIOR TO ANY MAINTENANCE WORK Fig. 4-1 Fig. 4-2 Turntable Remove the six M10 flat head cap screws in the turn table. Screw in one M10 eyebolt rated for lifting into the tapped hole in the turn plate. Lift the turn table using a hoist and chain rated for a 500lb load.
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5.3 Turntable Home Switch Fig. 4-4 Remove all 24 idler wheels supporting the turntable rotation if there is excessive bearing play. If the diameter is less than 53mm or there is abnormal noise during operation, replace the bad contact rollers. (See Fig.
5.4 Turntable & Carriage Adjustment Test Operation Turntable Turn on the power From the Main Menu, press; o ② Job Mode o ② Manual Mode o ⑤ Turntable (starts turntable rotation) o ⑤ Turntable (stops turntable rotation) Verify there is no play in the turntable and that the fasteners are tight. ...
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6.4 Illustration Carriage – Continued from previous page. Name Part Number Motor Cover FG-123 Pre-Stretch Motor NMRV040/20- YS6334-B14 Upper Cover FG-111C Bearing Base FG-132 Pre-Stretch Roller FG-114 Tightening Ring FG-038A Tightening Screw Film-Positioning Plate FG-135A Film Shaft FG-134 Micro Switch Frame 1060.180.1.PL Positioning Ring FG-2526...
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6.7 Illustration Film Lift & Cutting Assembly – Continued from previous page. Name Part Number Swing Pole FG-726F Swing Pole Fixed Block FG-725D Swing Axis FG-722F Swing Pole Frame FG-2923B Film Picking Cylinder DGP-18-200-PPV-A-B Swing Pole Bracket FG-620F Film Picking Pole FG-8280 Film Brush Frame FG-727F...
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