Related Manuals for Mase Generators PD 50 S
Summary of Contents for Mase Generators PD 50 S
- Page 1 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE GENSET USE AND MAINTENANCE MANUAL PD 50 S PD 70 S PD 7/4 S Rev.3 A.A. 11 - 03 - 08 cod.42639 Tipo modello N° matricola Codice...
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Page 2: Table Of Contents
WIRING DIAGRAMS ........30 Outdoor installation ........19 Indoor installation ......... 20 11.1 Wiring diagram of PD 50 S version ....31 11.2 Wiring diagram of PD 70 S version ....32 USING THE GENERATOR ......21 11.3 Wiring diagram of PD 7/4 S version ..... 33 Preliminary checks ........ - Page 3 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.
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Page 4: Definitions Used
PD 50 - 70 - 7/4 S DEFINITIONS USED - The terms used are current technical terms, and where considered necessary the meaning is described below - Generator An assembly of an internal combustion piston engine and an alternate current, synchronous, 2-4 pole, self-excited generator, joined together to create a station for self-production of electrical energy. - Page 5 PD 50 - 70 - 7/4 S - Connection in bad state The live parts are not fully covered with insulation removable by destruction only, the connections are not secure because of unstable tightening of the parts and a development of oxide between the parts. - Direct contact Contact of persons or animals with live parts - Control circuit...
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Page 6: General Informations
PD 50 - 70 - 7/4 S 1 GENERAL INFORMATIONS 1.1 C ONFORM USE The generator is suitable for independent production of electrical energy within the voltage and wattage limits declared by the manufacturer. Any other use outside the already stated field of use is prohibited: the generator is intended for industrial use. The generator has been designed to operate independently (without operator) if not for sporadic checks. -
Page 7: Symbols On The Generator Group
PD 50 - 70 - 7/4 S 1.3 S YMBOLS ON THE GENERATOR GROUP Cod. 41780 cod. 41781 Cod. 42349 Cod. 42350 STOP DIESEL Cod. 42348 cod. 40179 P ASSED cod. 42118 Cod. 42113 cod. 41779 Cod. 42353 Cod. 42346 Cod. -
Page 8: Position Of Safety Labels
PD 50 - 70 - 7/4 S 1.4 P OSITION OF SAFETY LABELS • These labels warn the user of any danger which may cause serious injury. Carefully read the meaning and the precautions described in this manual • If the label detaches or becomes illegible, replace it with a new one which can be requested from an authorised Mase dealer. - Page 9 PD 50 - 70 - 7/4 S Obligation Symbols Meaning - Obligation to connect the generator to earth. Prohibition Symbols Meaning - The connections to an emergency electric network must be carried out by specialised electricians in compliance with the relevant regulations in force. Improper connections may cause current feedback from the generator to the electrical lines connected.
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Page 10: General Danger Information
PD 50 - 70 - 7/4 S 1.5 G ENERAL DANGER INFORMATIONS • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. • Even though the generator is protected, do not stand near it. •... -
Page 11: Danger Of Harm To Hearing
PD 50 - 70 - 7/4 S 1.5.3 D ANGER OF HARM TO HEARING • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g. -
Page 12: Danger Caused By The Engine Starting
PD 50 - 70 - 7/4 S 1.5.7 D ANGER CAUSED BY THE ENGINE STARTING • Do not leave disassembled parts, tools or anything else not forming part of the system on or near the engine. • Install the protections necessary for safety on the parts completing the system. •... -
Page 13: Reference Documents
1.7 R 7 - Rated voltage EFERENCE REGULATIONS AND LEGISLATIVE PROVISIONS 8 - Rated current All the mase generators are designed and manufactured 9 - Degree of protection in compliance with the legislation in force. 10 - Class of isolation The generator and its components are constructed in 11 - Temperature max. -
Page 14: General Characteristics
9 - Single-phase outlet, EC 230V,16A 2P+GND (SOCKET 2) 10 - Single-phase outlet, EC 230V,16A 2P+GND (SOCKET 1) only on PD 50 S. Single-phase outlet, EC 230V,32A 2P+GND (SOCKET 1) only on PD 70 S. 11 - Three-phase outlet, EC 400V,16A 3P+T+GND... -
Page 15: Table Of Technical Characteristics
PD 50 - 70 - 7/4 S 2.4 T ABLE OF TECHNICAL CHARACTERISTICS MODEL PD 50 S PD 70 S PD 7/4 S GENERAL FEATURES MAX POWER CONTINUOUS POWER POWER FACTOR (Cos Φ) THREEPHASE VOLTAGE SINGLEPHASE VOLTAGE RATED FREQUENCY GRADE OF PROTECTION IP 23 MAX TEMP. -
Page 16: Noise Emission
Among the factors which affect the effective level of exposure information allows the machine user to better evaluate the of the workforce are the characteristics of the workplace, danger and risk. MODEL PD 50 S PD 70 S PD 7/4 S Guaranteed acoustic power level L dB(A) -
Page 17: Installation
PD 50 - 70 - 7/4 S 3 INSTALLATION 3.1 G ENERAL INSTALLATION CRITERIA 3.3 E XHAUST PLANT The installation of one or more Generating Sets must be 3.3.1 E XHAUST PIPE designed by specialised engineers qualified for the design of this type of plant. The installation must be The exhaust pipe must convey the exhaust gas to a zone carried out by qualified organisations employing where it will not cause damage or harm, and away from... -
Page 18: Ventilation
PD 50 - 70 - 7/4 S 3.4 V ENTILATION Do not tamper with the active protections, thermal Ventilation of the room in which the generating set is installed switches and differential magnetothermal switches. is of fundamental importance for the proper operation of the •... -
Page 19: Outdoor Installation
PD 50 - 70 - 7/4 S 3.7 O UTDOOR INSTALLATION For units in outdoor installations, it is advisable to ensure a position that provides maximum protection against atmospheric agents, powder, etc. Avoid direct exposure to sunlight that would otherwise cause abnormal heating of the system. It is advisable to protect the system with shed roof. -
Page 20: Indoor Installation
PD 50 - 70 - 7/4 S 3.8 I NSIDE INSTALLATION Correct indoor installation of the system must observe the following installation requirements: The site must be adequately dimensioned in order to allow correct operation of the group as well as easy access for routine maintenance operations and eventual repairs. -
Page 21: Using The Generator
PD 50 - 70 - 7/4 S 4 USING THE GENERATOR 4.1 P RELIMINARY CHECKS - Refuelling must be carried out with the generator Before beginning with any starting procedure, it is off and the key selector in position "0" (STOP) extremely important to become «familiar»... -
Page 22: Starting
PD 50 - 70 - 7/4 S STOP START 4.4 S TARTING 4.7 E MERGENCY STOP Before starting the generator check that all the utilities are off to prevent putting the still cold engine under For an emergency stop of the generator press the stress. -
Page 23: Protections And Warning Signals
PD 50 - 70 - 7/4 S 5 PROTECTIONS AND WARNING SIGNALS 5.2 F UNCTIONING For the activation, rotate clockwise the key (ref.1) in The generators are equipped with a series of protections position ON. which safeguard it against improper use and faults which Now, rotate the key (ref.1) in position START;... -
Page 24: Maintenance
PD 50 - 70 - 7/4 S 6 MAINTENANCE Protect hands from contact with oil by wearing 6.1 P REAMBLE gloves. In the event of accidental contact with engine oil, thoroughly wash the affected part with soap and water. Any maintenance operation on the - During oil top-up and refuelling, respect the generator must be carried out with the engine off and maximum level indication. -
Page 25: System Bleeding
PD 50 - 70 - 7/4 S 6.7 B ATTERY CHECK When the operation has been completed, thoroughly The battery only needs to be checked periodically for electrolyte clean off any traces of fuel and dispose of the used level and, if necessary, topped up with distilled water. cloths at special Collection Centres Normally, the acid level must be within the level lines shown on the battery body. -
Page 26: Scheduled Maintenance Table
PD 50 - 70 - 7/4 S 6.9 S 6.10 P CHEDULED MAINTENANCE TABLE ERIOD OF INACTIVITY The check indicated in this section can be carried out either If the generator is not to be used for a long period of time, by the workshop or by machine user. -
Page 27: Anomalies, Causes And Remedies
PD 50 - 70 - 7/4 S 7 ANOMALIES, CAUSES AND REMEDIES On starting, the generator does not run and the starter motor does not emit any signal. • Check the battery charge. Recharge the battery. • Check the bloc key. Consult Service Centre. •... -
Page 28: Transport, Storage, Lifting And Handling
8 TRANSPORT, STORAGE, LIFTING AND HANDLING 8.1 T RANSPORT AND STORAGE Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.4 “Table of technical characteristics”. It is strictly prohibited to pollute the environment with the packaging Transport: During transport the generator (with or without packaging) must be protected against atmospheric agents, it must not be turned upside down and must be protected against knocks. -
Page 29: Version With Slow-Drawn Trailer
PD 50 - 70 - 7/4 S 8.3 V ERSION WITH SLOW DRAWN TRAILER A trailer complete with wheels and mobile drawbar is available for movement. The tow is NOT equipped with a parking brake. of shearing: Ensure that the split pin safety catches (ref.4) are in place. This model slow-drawn trailer is not homologated for road circulation (therefore it may only be used in private areas, building sites, etc.) and may reach a maximum speed of 10 km/h. -
Page 30: Guarantee And Responsibility
9.1 G UARANTEE • The MASE generators and all their components are guaranteed free of defects and are covered by the guarantee for a period of 2 year from the date of installation. • Not covered by the guarantee are: failed observance of the installation regulations, damage caused by natural... -
Page 31: Wiring Diagrams
PD 50 - 70 - 7/4 S 11 WIRING DIAGRAMS PD 50 S 11.1 W IRING DIAGRAM OF VERSION - 31... -
Page 32: Wiring Diagram Of Pd 70 S Version
PD 50 - 70 - 7/4 S PD 70 S 11.2 W IRING DIAGRAM OF VERSION - 32... -
Page 33: Wiring Diagram Of Pd 7/4 S Version
PD 50 - 70 - 7/4 S PD 7/4 S 11.3 W IRING DIAGRAM OF VERSION - 33...
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