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GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE
I
GB
GENSET USE AND MAINTENANCE MANUAL
PD 10 S
PD 10.6 S
Rev.1 A.A. 28- 10 - 05
cod.42686
Tipo modello
N° matricola
Codice

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Summary of Contents for Mase Generators PD 10 S

  • Page 1 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE GENSET USE AND MAINTENANCE MANUAL PD 10 S PD 10.6 S Rev.1 A.A. 28- 10 - 05 cod.42686 Tipo modello N° matricola Codice...
  • Page 2: Table Of Contents

    WIRING DIAGRAMS ........30 3.6.3 Earthing ............18 Outdoor installation ........19 11.1 Wiring diagram of PD 10 S version ....31 Indoor installation ......... 20 11.2 Wiring diagram of PD 10.6 S version ... 32 11.3 Wiring diagram of PD 10.6 S fuel reserve .
  • Page 3 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.
  • Page 4: Definitions Used

    PD 10 S - PD 10.6 S DEFINITIONS USED - The terms used are current technical terms, and where considered necessary the meaning is described below - Generator An assembly of an internal combustion piston engine and an alternate current, synchronous, 2-4 pole, self-excited generator, joined together to create a station for self-production of electrical energy.
  • Page 5 PD 10 S - PD 10.6 S - Connection in bad state The live parts are not fully covered with insulation removable by destruction only, the connections are not secure because of unstable tightening of the parts and a development of oxide between the parts.
  • Page 6: General Informations

    PD 10 S - PD 10.6 S 1 GENERAL INFORMATIONS 1.1 C ONFORM USE The generator is suitable for independent production of electrical energy within the voltage and wattage limits declared by the manufacturer. Any other use outside the already stated field of use is prohibited: the generator is intended for industrial use.
  • Page 7: Symbols On The Generator Group

    PD 10 S - PD 10.6 S 1.3 S YMBOLS ON THE GENERATOR GROUP Cod. 42348 Cod. 42351 Cod. 42346 STOP cod. 40179 P ASSED cod. 42118 cod. 41779 Cod. 41834 Cod. 42112 cod. 41781 Cod. 42352...
  • Page 8: Position Of Safety Labels

    PD 10 S - PD 10.6 S 1.4 P OSITION OF SAFETY LABELS • These labels warn the user of any danger which may cause serious injury. Carefully read the meaning and the precautions described in this manual • If the label detaches or becomes illegible, replace it with a new one which can be requested from an authorised Mase dealer.
  • Page 9 PD 10 S - PD 10.6 S Obligation Symbols Meaning - Obligation to connect the generator to earth. Prohibition Symbols Meaning - The connections to an emergency electric network must be carried out by specialised electricians in compliance with the relevant regulations in force.
  • Page 10: General Danger Information

    PD 10 S - PD 10.6 S 1.5 G ENERAL DANGER INFORMATIONS • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. • Even though the generator is protected, do not stand near it.
  • Page 11: Danger Of Harm To Hearing

    PD 10 S - PD 10.6 S 1.5.3 D ANGER OF HARM TO HEARING • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g.
  • Page 12: Danger Caused By The Engine Starting

    PD 10 S - PD 10.6 S 1.5.7 D ANGER CAUSED BY THE ENGINE STARTING • Do not leave disassembled parts, tools or anything else not forming part of the system on or near the engine. • Install the protections necessary for safety on the parts completing the system.
  • Page 13: Reference Documents

    PD 10 S - PD 10.6 S 1.6 R 1.8 M EFERENCE DOCUMENTS ARKING The instructions for use provided with each generator are The generator identification plate carries all the made up of a collection of documents of which this manual identification data in accordance with the provisions for represents the General Part.
  • Page 14: General Characteristics

    PD 10 S - PD 10.6 S 2 GENERAL CHARACTERISTICS The generators have been designed for use in the industrial field, using highly reliable 3000 rpm air-cooled diesel engines. Particular attention has been paid to the degree of protection against external agents, engine protection...
  • Page 15: Table Of Technical Characteristics

    PD 10 S - PD 10.6 S 2.4 T ABLE OF TECHNICAL CHARACTERISTICS MODEL PD 10 S PD 10/6 S GENERAL FEATURES MAX POWER (LTP) CONTINUOUS POWER (PRP) POWER FACTOR (Cos Φ) THREEPHASE VOLTAGE SINGLEPHASE VOLTAGE RATED FREQUENCY GRADE OF PROTECTION IP 23 MAX TEMP.
  • Page 16: Noise Emission

    PD 10 S - PD 10.6 S 2.5 N OISE EMISSION The values listed are emission levels and not necessarily other sources of noise, such as the number of machines safe operating levels. Although there is a correlation between and other adjacent processes, and the time an operator is emission and exposure levels, this cannot be reliably used exposed to the noise.
  • Page 17: Installation

    PD 10 S - PD 10.6 S 3 INSTALLATION 3.1 G ENERAL INSTALLATION CRITERIA 3.3 E XHAUST PLANT The installation of one or more Generating Sets must be 3.3.1 E XHAUST PIPE designed by specialised engineers qualified for the design of this type of plant. The installation must be...
  • Page 18: Ventilation

    PD 10 S - PD 10.6 S 3.4 V ENTILATION Do not tamper with the active protections, thermal Ventilation of the room in which the generating set is installed switches and differential magnetothermal switches. is of fundamental importance for the proper operation of the •...
  • Page 19: Outdoor Installation

    PD 10 S - PD 10.6 S 3.7 O UTDOOR INSTALLATION For units in outdoor installations, it is advisable to ensure a position that provides maximum protection against atmospheric agents, powder, etc. Avoid direct exposure to sunlight that would otherwise cause abnormal heating of the system.
  • Page 20: Indoor Installation

    PD 10 S - PD 10.6 S 3.8 I NSIDE INSTALLATION Correct indoor installation of the system must observe the following installation requirements: The site must be adequately dimensioned in order to allow correct operation of the group as well as easy access for routine maintenance operations and eventual repairs.
  • Page 21: Using The Generator

    PD 10 S - PD 10.6 S 4 USING THE GENERATOR 4.1 P RELIMINARY CHECKS - Refuelling must be carried out with the generator Before beginning with any starting procedure, it is off and the key selector in position "0" (STOP) extremely important to become «familiar»...
  • Page 22: Starting

    PD 10 S - PD 10.6 S STOP START 4.4 S TARTING 4.7 E MERGENCY STOP Before starting the generator check that all the utilities are off to prevent putting the still cold engine under For an emergency stop of the generator press the stress.
  • Page 23: Protections And Warning Signals

    PD 10 S - PD 10.6 S 5 PROTECTIONS AND WARNING SIGNALS 5.2 F UNCTIONING For the activation, rotate clockwise the key (ref.1) in The generators are equipped with a series of protections position ON. which safeguard it against improper use and faults which Now, rotate the key (ref.1) in position START;...
  • Page 24: Maintenance

    PD 10 S - PD 10.6 S 6 MAINTENANCE Protect hands from contact with oil by wearing 6.1 P REAMBLE gloves. In the event of accidental contact with engine oil, thoroughly wash the affected part with soap and water. Any maintenance operation on the...
  • Page 25: System Bleeding

    PD 10 S - PD 10.6 S 6.7 B ATTERY CHECK When the operation has been completed, thoroughly The battery only needs to be checked periodically for electrolyte clean off any traces of fuel and dispose of the used level and, if necessary, topped up with distilled water.
  • Page 26: Scheduled Maintenance Table

    PD 10 S - PD 10.6 S 6.9 S 6.10 P CHEDULED MAINTENANCE TABLE ERIOD OF INACTIVITY The check indicated in this section can be carried out either If the generator is not to be used for a long period of time, by the workshop or by machine user.
  • Page 27: Anomalies, Causes And Remedies

    PD 10 S - PD 10.6 S 7 ANOMALIES, CAUSES AND REMEDIES On starting, the generator does not run and the starter motor does not emit any signal. • Check the battery charge. Recharge the battery. • Check the bloc key. Consult Service Centre.
  • Page 28: Transport, Storage, Lifting And Handling

    PD 10 S - PD 10.6 S 8 TRANSPORT, STORAGE, LIFTING AND HANDLING 8.1 T RANSPORT AND STORAGE Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.4 “Table of technical characteristics”.
  • Page 29: Version With Slow-Drawn Trailer

    PD 10 S - PD 10.6 S 8.3 V ERSION WITH SLOW DRAWN TRAILER A trailer complete with wheels and mobile drawbar is available for movement. The tow is NOT equipped with a parking brake. of shearing: Ensure that the split pin safety catches (ref.4) are in place.
  • Page 30: Guarantee And Responsibility

    9.1 G UARANTEE • The MASE generators and all their components are guaranteed free of defects and are covered by the guarantee for a period of 2 year from the date of installation. • Not covered by the guarantee are: failed observance of the installation regulations, damage caused by natural...
  • Page 31: 11 Wiring Diagrams

    PD 10 S - PD 10.6 S 11 WIRING DIAGRAMS PD 10 S 11.1 W IRING DIAGRAM OF VERSION - 31...
  • Page 32: Wiring Diagram Of Pd 10.6 S Version

    PD 10 S - PD 10.6 S PD 10.6 S 11.2 W IRING DIAGRAM OF VERSION - 32...
  • Page 33: Indicator Version

    PD 10 S - PD 10.6 S PD 10.6 S 11.3 W IRING DIAGRAM OF FUEL RESERVE INDICATOR VERSION - 33...
  • Page 36 Mase Generators S.p.a. • Via Tortona, 345 • 47023 Cesena (FC) ITALY • Tel. (+39) 0547.35.43.11 Fax (+39) 0547.31.75.55 • www.masegenerators.com • e-mail mase@masegenerators.com...

This manual is also suitable for:

Pd 10/6 s

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